CN111630647B - Wire bonding device - Google Patents

Wire bonding device Download PDF

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Publication number
CN111630647B
CN111630647B CN201980009403.3A CN201980009403A CN111630647B CN 111630647 B CN111630647 B CN 111630647B CN 201980009403 A CN201980009403 A CN 201980009403A CN 111630647 B CN111630647 B CN 111630647B
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China
Prior art keywords
needle
hole
holding
guide
welding
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CN201980009403.3A
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Chinese (zh)
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CN111630647A (en
Inventor
内田洋平
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Shinkawa Ltd
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Shinkawa Ltd
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Priority claimed from PCT/JP2019/003216 external-priority patent/WO2019151339A1/en
Publication of CN111630647A publication Critical patent/CN111630647A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
    • H01L24/78Apparatus for connecting with wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/78Apparatus for connecting with wire connectors
    • H01L2224/7825Means for applying energy, e.g. heating means
    • H01L2224/783Means for applying energy, e.g. heating means by means of pressure
    • H01L2224/78301Capillary
    • H01L2224/78302Shape
    • H01L2224/78305Shape of other portions
    • H01L2224/78307Shape of other portions outside the capillary
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/78Apparatus for connecting with wire connectors
    • H01L2224/7825Means for applying energy, e.g. heating means
    • H01L2224/783Means for applying energy, e.g. heating means by means of pressure
    • H01L2224/78301Capillary
    • H01L2224/78308Removable capillary
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/78Apparatus for connecting with wire connectors
    • H01L2224/7825Means for applying energy, e.g. heating means
    • H01L2224/783Means for applying energy, e.g. heating means by means of pressure
    • H01L2224/78343Means for applying energy, e.g. heating means by means of pressure by ultrasonic vibrations

Abstract

The invention provides a wire bonding device capable of realizing automation of a new welding pin mounting operation. The wire bonding device (1) comprises: an ultrasonic horn (7) having a hole (7 h) for detachably holding the needle (8); a needle holding part (11) for removably holding a needle (8) inserted into the hole (7 h); an actuator (13) that moves the needle holding section (11) so as to insert the needle (8) held by the needle holding section (11) into the hole (7 h); and a needle guide (12) that guides the needle (8) to the hole (7 h) in response to movement of the needle holding portion (11) by the actuator (13).

Description

Wire bonding device
Technical Field
The present disclosure relates to a wire bonding (wire bonding) apparatus.
Background
Patent document 1 discloses a wire bonding apparatus. The wire bonding apparatus has a bonding needle (soldering) as a bonding tool. The wire bonding apparatus applies heat, ultrasonic vibration, or the like to the wire using the bonding needle, thereby connecting the wire to the electrode.
Prior art literature
Patent literature
Patent document 1: japanese patent laid-open publication No. 2018-6731
Disclosure of Invention
Problems to be solved by the invention
In a manufacturing factory of electronic devices, a plurality of manufacturing apparatuses are operated to manufacture a large number of electronic devices. If the number of manufacturing apparatuses is increased, the number of production can be increased. On the other hand, the manufacturing apparatus requires various maintenance (main) operations. Accordingly, maintenance work corresponding to the number of manufacturing apparatuses is required. Therefore, the increase in the number of productions is in a contradictory relation to the load of maintenance work. Therefore, if maintenance work can be automatically performed without depending on the hands of the operator, the load of the maintenance work can be reduced.
The wire bonding apparatus has a wire replacement operation as one of the maintenance operations. Therefore, in the above-described technical field, automation of the replacement work of the welding pins is desired. For example, it is desirable to automate the work of attaching a new wire to the wire bonding apparatus in a state where the used wire is removed.
In view of the above background, an object of the present disclosure is to provide a wire bonding apparatus that can automate the work of attaching a new wire bonding apparatus.
Technical means for solving the problems
The wire bonding apparatus of an embodiment of the present disclosure includes: a welding needle holding part for detachably holding the welding needle; an actuator (actuator) for moving the needle holding portion holding the needle in a predetermined direction so as to insert the needle held by the needle holding portion into the needle holding hole of the bonding tool; and a needle guide portion disposed between the needle holding portion and the bonding tool, the needle guide portion guiding the needle to the needle holding hole in response to movement of the needle holding portion, the needle holding portion having a needle base portion fixed to the actuator and a flexible portion for holding the needle so that a position of the needle relative to the needle base portion can be relatively displaced.
In the wire bonding apparatus, the bonding wire held by the bonding wire holding portion is inserted into the bonding wire holding hole while being guided by the bonding wire guiding portion. Therefore, even if the pin is offset with respect to the pin holding hole, the offset is corrected by the pin guide portion. Further, in the needle holding portion, the flexible portion holds the position of the needle so as to be relatively displaceable with respect to the needle base portion fixed to the actuator. As a result, even when the needle guide is offset with respect to the needle holding hole in addition to the offset of the needle with respect to the needle holding hole, the needle can be inserted while changing its posture so that the needle follows the needle guide and the needle holding hole. Therefore, the new bonding needle can be automatically mounted on the wire bonding apparatus without depending on the hands of the operator.
In the wire bonding apparatus of an embodiment, the actuator may have: a base portion; and a moving body disposed on the base portion, the moving body having a needle holding portion mounted thereon and moving the needle holding portion, and the needle guide portion being fixed to the base portion. According to the above configuration, the relative positional relationship between the needle holding portion and the needle guide portion, which are moved by the actuator, can be easily maintained. Therefore, the bonding tool can be reliably attached to the bonding wire by the bonding wire guide.
In the wire bonding apparatus of an embodiment, the flexible portion may have: an elastic part, one end of which is fixed on the base part of the welding needle; and a limiting part arranged at the other end part of the elastic part for limiting the welding needle. According to the above structure, the elastic portion can be elastically deformed based on the needle base portion. The other end of the elastic portion is provided with a restriction portion that restricts the bonding wire. Therefore, the relative position of the bonding wire with respect to the bonding wire base portion can be displaced by the elastic portion. Therefore, the bonding needle can be more reliably mounted to the bonding tool.
In the wire bonding apparatus of an embodiment, the limiting portion may make line contact with the tapered surface of the bonding needle. According to the structure, the restriction portion can allow tilting of the held bonding wire. Therefore, the posture of the bonding pin can be more flexibly displaced, and the bonding pin can be further reliably mounted to the bonding tool.
In the wire bonding apparatus of an embodiment, the limiting portion may be an O-ring (torus) shape, and the elastic portion is a coil spring. According to the above structure, the needle holding portion can be constituted by a simple structure.
In the wire bonding apparatus of an embodiment, the bonding needle holding portion may have: a hose including an upper end opening edge as a restricting portion and a body portion as an elastic portion; a cover closing the lower end of the hose; and a tubular pipe, the lower end of which is closed by a cover and which accommodates the hose, wherein the rigidity of the pipe is higher than that of the hose, and a gap is provided between the inner peripheral surface of the pipe and the outer peripheral surface of the hose. According to the structure, the posture of the welding needle can be shifted by the hose. Further, the pipe is present outside the hose, so that the displacement of the welding pin can be limited to an allowable range by the pipe. Therefore, the bonding pin can be reliably mounted to the bonding tool.
The engagement device of another embodiment includes: a welding needle holding part for detachably holding the welding needle; an actuator that moves the needle holding portion holding the needle in a predetermined direction so that the needle held by the needle holding portion is inserted into the needle holding hole of the bonding tool; and a needle guide portion disposed between the needle holding portion and the bonding tool, the needle guide portion being provided with a guide hole for guiding the needle to the needle holding hole in association with movement of the needle holding portion, the needle guide portion having a biasing member for biasing the needle inserted into the guide hole in a direction intersecting an axis of the guide hole.
According to the above configuration, the needle is guided in the predetermined direction while being pressed against the wall surface of the needle guide by the biasing member. As a result, the bonding wire can be moved in a stable state without being inclined. The pins can be further reliably guided to the pin holding holes of the bonding tool.
In the bonding apparatus according to the other embodiment, the guide hole may include a first hole portion and a second hole portion aligned along the insertion direction of the bonding wire, the first hole portion being a tapered hole having a diameter decreasing toward the insertion direction, and the second hole portion being disposed coaxially with the bonding wire holding hole so as to guide the bonding wire along the axis of the bonding wire holding hole. According to the structure, the bonding wire can be more reliably guided to the bonding wire holding hole.
In the bonding apparatus according to the other embodiment, the pin guide portion may include a taper portion formed with the first hole portion and a guide portion formed with the second hole portion, and the urging member may be provided in the guide portion. According to the structure, the bonding wire can be more reliably guided to the bonding wire holding hole.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present disclosure, there is provided a wire bonding apparatus capable of automating an operation of mounting a new bonding needle to the wire bonding apparatus.
Drawings
Fig. 1 is a perspective view showing a wire bonding apparatus according to an embodiment.
Fig. 2 is an enlarged perspective view showing a wire bonding apparatus of fig. 1 having a wire replacement portion.
Fig. 3 is a perspective view showing a part of the holding portion of the bonding wire in cross section.
Fig. 4 is a diagram illustrating an operation of the pin holder.
Fig. 5 is a perspective view showing a part of the wire guide in cross section.
Fig. 6 is a diagram showing the guiding function of the needle by the needle holding portion and the needle guiding portion.
Fig. 7 is a view showing another guiding function of the needle by the needle holding portion and the needle guiding portion.
Fig. 8 is a plan view showing a main part of the actuator provided in the needle replacing portion shown in fig. 2.
Fig. 9 is a diagram illustrating the operation principle of the actuator.
Fig. 10 is a diagram illustrating specific control of the actuator.
Fig. 11 is a diagram illustrating specific control of the actuator.
Fig. 12 is a diagram showing main operations of the needle replacing section.
Fig. 13 is a view showing the main operation of the needle changing unit subsequent to fig. 12.
Fig. 14 is a view showing the main operation of the needle changing unit subsequent to fig. 13.
Fig. 15 is a diagram showing main operations of the needle changing portion subsequent to fig. 14.
Fig. 16 is a perspective view showing a cross section of a modified example of the pin holder.
Fig. 17 is a perspective view showing a pin guide portion according to another modification.
Fig. 18 is a front view of the pin guide shown in fig. 17.
Fig. 19 is a plan view of the pin guide shown in fig. 17.
[ description of symbols ]
1: wire bonding device
2: substrate
3: joint part
4: conveying part
6: bonding tool
7: ultrasonic welding head
7A, 8A, 12A, 16A, 17A, 18A, 19A, 42A, L53: an axis line
7h, 52h: hole(s)
8. 8N, 8U: welding needle
8a: conical surface
8b: welding needle body
8t, 38a: an outer peripheral surface
9: welding needle replacement part
11. 11A: welding needle holding part
12. 12S: welding needle guiding part
12a: upper surface of
12b: lower surface of
12c: front end face
12e: an opening part
12h: guide hole
12t: taper hole part (first hole part)
12p: parallel hole (second hole)
12K: radial line
12W: wall surface
13: actuator with a spring
14: holder for holding articles
15: loading and unloading clamp
16: upper socket
16a, 18a: upper end surface
16b, 18b: lower end face
16c: countersink portion
16d, 18d: step difference
16e, 18e: small diameter portion
Detailed Description
Hereinafter, the actuator and wire bonding apparatus of the present disclosure will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same components are denoted by the same reference numerals, and duplicate descriptions thereof are omitted.
The wire bonding apparatus 1 shown in fig. 1 electrically connects an electrode provided on a printed board or the like and an electrode of a semiconductor element mounted on the printed board, for example, using a metal wire having a small diameter. The wire bonding apparatus 1 applies heat, ultrasonic waves or pressure to the wire to connect the wire to the electrode. The wire bonding apparatus 1 includes a base 2, a bonding portion 3, and a conveying portion 4. The joint 3 performs the above-described connection operation. The conveying unit 4 conveys a printed board or the like as a part to be processed to the bonding area.
The joint 3 includes a joint tool 6, and an ultrasonic horn 7 is provided at the tip of the joint tool 6. A needle 8 is detachably provided at the tip of the ultrasonic horn 7. The bonding pins 8 provide heat, ultrasonic or pressure to the wire bond.
In the following description, the direction in which the ultrasonic horn 7 extends is referred to as the X axis, and the direction in which the printed board is conveyed by the conveying unit 4 is referred to as the Y axis (second direction). The direction in which the bonding needle 8 moves during the bonding operation (Z-axis direction, first direction) is referred to as Z-axis.
The pins 8 need to be replaced regularly. Therefore, the wire bonding apparatus 1 has the wire replacement part 9. The needle replacing unit 9 automatically replaces the needle 8 without an operator's operation.
The needle replacing unit 9 recovers the needle 8 attached to the ultrasonic horn 7. Furthermore, the needle replacing unit 9 mounts the needle 8 to the ultrasonic horn 7. The replacement work of the needle 8 includes work of recovering the needle 8 and work of attaching the needle 8. The replacement operation of the bonding wire 8 is automatically performed when a predetermined condition is satisfied. For example, the condition may be set to the number of joining operations. That is, the work of replacing the needle 8 may be performed every time the bonding work is performed a predetermined number of times.
As shown in fig. 2, the needle replacing portion 9 includes a needle holding portion 11, a needle guiding portion 12, and an actuator 13 as main components. The needle replacing unit 9 includes a loading and unloading jig 15 and a jig driving unit 20 for driving the loading and unloading jig 15 as additional components.
< welding needle holding portion >)
The pin holder 11 holds the pin 8. The needle holder 11 is attached to the actuator 13 via a holder 14. The shape of the needle holder 11 is a cylinder extending in the Z-axis direction. The lower end of the pin holder 11 is held by a holder 14. The needle 8 is detachably inserted into the upper end of the needle holding portion 11.
As shown in fig. 3, the pin holder 11 has an upper socket 16, a coil spring 17 (elastic portion), a lower socket 18 (pin base portion), and an O-ring 19 (restriction portion) as main structural members. The upper socket 16, the coil spring 17, and the lower socket 18 are disposed on a common axis. Specifically, the upper socket 16, the coil spring 17, and the lower socket 18 are arranged in this order from top to bottom.
The upper socket 16 is generally cylindrical in shape. The upper receptacle 16 has a through hole 16h extending from the upper end surface 16a to the lower end surface 16 b. The upper socket 16 holds the tapered surface 8a of the solder pin 8. Accordingly, the inner diameter of the through hole 16h corresponds to the outer diameter of the tapered surface 8a of the bonding wire 8. For example, the inner diameter of the through hole 16h is smaller than the outer diameter of the needle body 8 b. A countersunk portion 16c for the O-ring 19 is provided on the upper end face 16a side of the through hole 16h. The countersunk portion 16c is sized to receive an O-ring 19. The depth of the countersink 16c is the same as the height of the O-ring 19. The inner diameter of the countersink 16c is the same as the outer diameter of the O-ring 19.
The O-ring 19 is a so-called circular ring. The O-ring 19 is in direct contact with the tapered surface 8a of the pin 8. Namely, the O-ring 19 of the pin holding portion 11 holds the pin 8. The retention is achieved by an adhesive layer formed on the surface of the O-ring 19. The inner diameter of the O-ring 19 is substantially the same as the inner diameter of the through hole 16 h. The tapered surface 8a of the needle 8 is inserted into the O-ring 19.
The upper socket 16 has a step 16d provided on the outer peripheral surface. Therefore, the outer diameter of the upper end face 16a side of the upper socket 16 is different from the outer diameter of the lower end face 16b side of the upper socket 16. Specifically, the outer diameter of the lower end face 16b side is slightly smaller than the outer diameter of the upper end face 16a side. A coil spring 17 is fitted into the small diameter portion 16e on the lower end face 16b side.
The lower socket 18 is generally cylindrical in shape. The upper end surface 18a of the lower receptacle 18 faces upward toward the lower end surface 16b of the receptacle 16. The shape of the lower socket 18 is the same as the shape of the upper socket 16. A step 18d is provided on the outer peripheral surface of the lower socket 18. The upper end surface 18a side of the lower receptacle 18 is a small diameter portion 18e opposite to the upper receptacle 16. A coil spring 17 is fitted into the small diameter portion 18e on the upper end surface 18a side. The large diameter portion 18f of the lower socket 18 on the lower end surface 18b side is held by the holder 14.
The coil spring 17 is a compression spring. The upper end side of the coil spring 17 is fitted into the small diameter portion 16e of the upper socket 16. The lower end side of the coil spring 17 is inserted into the small diameter portion 18e of the lower socket 18. The upper socket 16 and the coil spring 17 constitute the flexible portion 10. Therefore, the upper socket 16 and the lower socket 18 are connected by the coil spring 17. The coil spring 17 has elasticity in a direction along the axis 17A and elasticity in a direction intersecting the axis 17A. As a result, the upper receptacle 16 can change the relative position with respect to the lower receptacle 18.
The pin holder 11 having the above-described structure has the holding pattern shown in fig. 4. Part (a) of fig. 4 shows the initial-stage needle holding part 11. Part (b) of fig. 4 shows the first modified form of the pin holder 11. Part (c) of fig. 4 shows a second modified form of the needle holding part 11.
As shown in fig. 4 (a), in the pin holding portion 11 of the first holding pattern, the axis 16 of the upper socket 16 coincides with the axis 18A of the lower socket 18. Further, the axis 8A of the needle 8 is also overlapped with the axes 16A and 18A.
As shown in fig. 4 (b), in the pin holding portion 11 of the second holding pattern, the axis 16A of the upper socket 16 is not overlapped with the axis 18A of the lower socket 18. Specifically, the lower receptacle 18 is held in place by the holder 14. The upper socket 16 moves in the X-axis and Y-axis directions with respect to such a lower socket 18. The axis 16A of the upper socket 16 is parallel with respect to the axis 18A of the lower socket 18.
As shown in fig. 4 (c), in the third modified pin holder 11, the axis 16A of the upper socket 16 overlaps the axis 18A of the lower socket 18. I.e. their structure is identical to the first holding pattern. On the other hand, the axis 8A of the pin 8 is inclined with respect to the axis 16A of the upper socket 16. The O-ring 19 has the shape of a circular ring. Therefore, the inner peripheral surface into which the tapered surface 8a of the needle 8 is inserted is curved. For example, the cross-sectional shape of the O-ring 19 in a cross-section parallel to the Z-axis is a circle. When the tapered surface 8a is inserted into the O-ring 19 in cross section, the O-ring 19 contacts the tapered surface 8a at two contact portions C1 and C2. That is, the contact pattern between the O-ring 19 and the needle 8 is a line contact that contacts on an annular contact line CL (see fig. 3). According to this contact state, the welding needle 8 is allowed to tilt with respect to the axis 19A of the O-ring 19.
< welding needle guide >)
As shown in fig. 2 again, the needle guide 12 guides the needle 8 when the needle 8 is inserted into the hole 7h (needle holding hole) of the ultrasonic horn 7. The pin guide 12 is provided in the actuator 13. Therefore, the relative positional relationship between the pin guide 12 and the component constituting the actuator 13 is maintained. The needle guide 12 is a single-arm beam extending from the actuator 13 toward the ultrasonic horn 7.
Fig. 5 is a perspective view showing a main portion of the needle guide 12 in cross section. As shown in fig. 5, a guide hole 12h is provided at the free end of the needle guide 12. The guide hole 12h receives the pin body 8b of the pin 8. The guide hole 12h guides the needle 8 to the hole 7h of the ultrasonic horn 7. The guide hole 12h is a through hole. The guide hole 12h reaches from the upper surface 12a to the lower surface 12b of the wire guide 12. The guide hole 12h is also opened at the distal end face 12c of the pin guide 12. The guide hole 12h receives the bonding wire 8 from the lower surface 12b and the front end surface 12 c.
The guide hole 12h includes a tapered hole portion 12t and a parallel hole portion 12p. The lower end of the taper hole portion 12t opens at the lower surface 12b. The upper end of the parallel hole portion 12p opens on the upper surface 12 a. The inner diameter of the tapered hole portion 12t in the lower surface 12b is larger than the inner diameter of the parallel hole portion 12p in the upper surface 12 a. The inner diameter is larger than the outer diameter of the upper end of the welding pin 8. That is, the inner diameter of the guide hole 12h gradually decreases from the lower surface 12b to the upper surface 12 a. The guide hole 12h has a minimum inner diameter at a position connecting the tapered hole 12t and the parallel hole 12p. The inner diameter is approximately the same as the outer diameter of the upper end of the pin 8. The parallel hole 12p has a constant inner diameter.
Fig. 6 shows a state in which the needle 8 is guided by the needle guide 12. In the state shown in fig. 6 (a), the axis 7A of the hole 7h of the ultrasonic horn 7 coincides with the axis 12A of the guide hole 12h of the needle guide 12. On the other hand, the axis 8A of the needle 8 held by the needle holding portion 11 is offset in parallel in the X-axis direction with respect to the axes 7A and 12A.
The needle holder 11 is moved in the Z-axis direction from the state shown in fig. 6 (a). As shown in fig. 6 (b), the upper end of the pin 8 contacts the wall surface of the taper hole 12 t. When the needle holder 11 is moved upward, the needle 8 moves along the wall surface. The movement includes not only an upward (Z-axis direction) component but also a horizontal (X-axis direction) component. The pin holder 11 is movable relative to the upper socket 16 by a coil spring 17. That is, when the lower receptacle 18 is moved upward, the upper receptacle 16 is moved upward and also moved in the horizontal direction by the coil spring 17.
According to this movement, the axis 8A of the welding needle 8 gradually approaches the axis 7A of the hole 7 h. When the upper end of the needle 8 reaches the parallel hole 12p, the axis 8A of the needle 8 overlaps the axis 7A of the hole 7 h. Thus, the needle 8 is inserted into the hole 7h of the ultrasonic horn 7.
In the example shown in fig. 6 (a), the positional relationship between the ultrasonic horn 7 and the needle guide 12 is ideal. On the other hand, in the example shown in fig. 7 (a), the axis 7A of the hole 7h of the ultrasonic horn 7 is inclined with respect to the axis 12A of the needle guide 12.
The operation of inserting the needle 8 in the state shown in fig. 7 (b) will be described. As shown in fig. 7 (b), the axis 8A of the needle 8 is inclined with respect to the axis 7A of the hole 7 h. In this state, the upper end of the bonding wire 8 is in contact with the wall surface of the hole 7 h. Therefore, the bonding wire 8 cannot be inserted into the hole 7h more. In order to insert the pin 8 into the hole 7h, it is necessary to make the axis 8A of the pin 8 parallel with respect to the axis 7A of the hole 7 h. Further, the axis 8A is superimposed on the axis 7A.
In the pin holder 11, the upper socket 16 can be offset with respect to the lower socket 18. Further, the pins 8 may be inclined with respect to the axis 16A of the upper socket 16. According to these operations, as shown in fig. 7 (c), as the needle holder 11 is raised, the axis 8A of the needle 8 gradually approaches the axis 7A of the hole 7 h. Then, the solder needle 8 is finally inserted into the hole 7 h. That is, the pin holding portion 11 flexibly holds the pin 8. As a result, the displacement of the needle 8 and the needle guide 12 can be absorbed. Further, the displacement of the needle 8 from the hole 7h of the ultrasonic horn 7 can be absorbed. Therefore, the needle 8 can be reliably attached to the ultrasonic horn 7 by the needle holding portion 11 and the needle guide portion 12.
Actuator
The actuator 13 moves the needle 8 to be replaced or the new needle 8. The actuator 13 holds the needle 8 at a predetermined position and posture. The actuator 13 is reciprocally movable along a predetermined translation axis (Z axis) direction. In this embodiment, the translation axis is along the vertical direction (Z axis). Accordingly, the actuator 13 moves the bonding needle 8 upward and downward in the vertical direction. Further, the actuator 13 rotates the bonding needle 8 about the rotation axis (X axis). In this embodiment, the rotation axis is orthogonal to the vertical direction (Z axis). That is, the rotation axis is along the horizontal direction (X axis). Thus, the actuator 13 rotates the welding pin 8 around the horizontal direction.
The actuator 13 includes an actuator base 21 (base portion), a pair of linear motors 22A, 22B (first force generating portion, second force generating portion), a linear guide 24, a carriage 26 (moving body), and a control device 27 (control portion, see fig. 1, etc.).
The actuator base 21 is in the shape of a flat plate. The actuator base 21 has a main face 21a. The normal direction of the main surface 21a is along the horizontal direction (X-axis direction). The linear motor 22A, the linear motor 22B, the linear guide 24, and the carriage 26 are disposed on the main surface 21a.
The linear motor 22A moves the carriage 26. The linear motor 22A is an ultrasonic motor based on the so-called impact drive (impact drive) principle. The linear motor 22A has a drive shaft 28A and an ultrasonic element 29A (ultrasonic wave generating unit). The drive shaft 28A is a metal round bar. The axis of the drive shaft 28A is parallel to the main surface 21a of the actuator base 21. The carriage 26 moves along the drive shaft 28A. Therefore, the length of the drive shaft 28A determines the movement range of the carriage 26. The lower end of the drive shaft 28A is fixed to the ultrasonic element 29A. The upper end of the drive shaft 28A is supported by the guide portion 31. The guide portion 31 protrudes from the main surface 21a of the actuator base 21. The upper end of the drive shaft 28A may be fixed with respect to the guide portion 31. In addition, the upper end of the drive shaft 28A may be in contact with the guide portion 31. That is, the lower end of the drive shaft 28A is a fixed end, and the upper end of the drive shaft 28A is a fixed end or a free end.
The ultrasonic element 29A provides ultrasonic vibration to the drive shaft 28A. The drive shaft 28A provided with ultrasonic vibration slightly vibrates along the Z-axis. The ultrasonic element 29A may be a piezoelectric (piezo) element as the piezoelectric element, for example. The piezoelectric element deforms according to the applied voltage. Therefore, when a high-frequency voltage is applied to the piezoelectric element, the piezoelectric element repeatedly deforms according to the frequency and the magnitude of the voltage. That is, the piezoelectric element generates ultrasonic vibration. The ultrasonic element 29A is fixed to a guide 32 protruding from the actuator base 21.
The ultrasonic element 29A is electrically connected to a control device 27. The ultrasonic element 29A receives a driving voltage generated by the control device 27. The control device 27 controls the frequency and amplitude of the ac voltage supplied to the ultrasonic element 29A.
The linear motor 22B has the same single structure as the linear motor 22A. The linear motor 22B is disposed apart from the linear motor 22A in the Y-axis direction intersecting the Z-axis. The drive shaft 28B of the linear motor 22B is parallel with respect to the drive shaft 28A of the linear motor 22A. The height of the upper end of the linear motor 22B is the same as the height of the upper end of the linear motor 22A. Likewise, the height of the lower end of the linear motor 22B is the same as the height of the lower end of the linear motor 22A.
The carriage 26 is a moving body. The movable body is translated and rotated by the linear motor 22A and the linear motor 22B. The carriage 26 is in the shape of a disk. The carriage 26 is installed between the linear motors 22A and 22B. Between the actuator base 21 and the carriage 26, a linear guide 24 that guides the carriage 26 in the Z-axis direction is provided. The carriage 26 is guided in the Z-axis direction by the linear guide 24. The linear guide 24 restricts the moving direction of the carriage 26. The linear guide 24 does not provide a driving force in the Z-axis direction to the carriage 26.
The carriage 26 has a front disc 33, a pressing disc 34, and a rear disc 36. The outer diameters of these disks are identical to each other. In addition, the disks are stacked along a common axis. A shaft 37 is interposed between the front disk 33 and the pressing disk 34. The outer diameter of the shaft 37 is smaller than the outer diameters of the front disk 33 and the pressing disk 34. Therefore, a gap is formed between the outer peripheral portion of the front disc 33 and the outer peripheral portion of the pressing disc 34. Similarly, a shaft 38 is interposed between the rear disk 36 and the pressing disk 34. The outer diameter of the shaft 37 is also smaller than the outer diameters of the rear disk 36 and the pressing disk 34. Therefore, a gap is also formed between the outer peripheral portion of the rear disk 36 and the outer peripheral portion of the pressing disk 34.
The rear disk 36 is coupled to the platform 24a of the linear guide 24. The rear disk 36 is rotatably coupled with respect to the platform 24a. On the other hand, the pressing disk 34 and the front disk 33 are mechanically fixed to the rear disk 36. Therefore, the pressing disk 34 and the front disk 33 do not rotate relative to the rear disk 36. Thus, the carriage 26, including the front disk 33, the pressing disk 34, and the rear disk 36, is generally rotatable relative to the platform 24a of the linear guide 24.
As shown in fig. 8, the drive shafts 28A, 28B are sandwiched in the gap G1 between the pressing disk 34 and the rear disk 36. A pair of drive shafts 28A, 28B sandwich the center of gravity of the carriage 26. The drive shafts 28A, 28B are in contact with the back surface 34B of the pressing disk 34 and the main surface 36a of the rear disk 36. The drive shafts 28A, 28B do not contact the outer peripheral surface 38A of the shaft body 38. The gap G1 has an outer diameter smaller than the outer diameters of the pressing disk 34 and the rear disk 36. The outer diameter of the gap G1 is larger than the outer diameter of the shaft 38. The difference between the outer diameter of the shaft body 38 and the outer diameter of the rear disk 36 is greater than the difference between the outer diameter of the drive shaft 28A and the outer diameter of the drive shaft 28B. Likewise, the difference between the outer diameter of the shaft body 37 and the outer diameter of the pressing disk 34 is larger than the difference between the outer diameter of the drive shaft 28A and the outer diameter of the drive shaft 28B.
The gap G1 is slightly smaller than the outer diameter of the drive shaft 28A and the outer diameter of the drive shaft 28B. A gap G2 is formed between the front disk 33 and the pressing disk 34. As a result, when the drive shafts 28A, 28B are arranged between the pressing disk 34 and the rear disk 36, the pressing disk 34 is slightly deflected toward the front disk 33. The deflection generates a force that presses the drive shafts 28A, 28B against the rear disk 36.
The operation principle of the actuator 13 will be described below with reference to fig. 9. Fig. 9 (a), fig. 9 (b) and fig. 9 (c) show the operation principle of the actuator 13. For convenience of explanation, fig. 9 shows one of the linear motors 22A and the carriage 26, and the other linear motor 22B and the like are omitted.
Part (a) of fig. 9 shows a state in which the position of the carriage 26 is held. The drive shaft 28A of the carriage 26 is sandwiched between the pressing disk 34 and the rear disk 36. The position of the carriage 26 is maintained by the pressurization caused by the sandwiching. In more detail, the position of the carriage 26 is maintained by a frictional resistance with pressurization as a vertical resistance. The control device 27 does not supply a voltage to the ultrasonic element 29A. That is, as shown by voltage E1, the voltage value is zero. The control device 27 may supply a dc current having a predetermined voltage value to the ultrasonic element 29A.
The position of the carriage 26 is maintained by frictional resistance with the drive shaft 28A. Here, as a mode of moving the drive shaft 28A, there are a first mode in which the carriage 26 moves with the drive shaft 28A and a second mode in which the carriage 26 continues to maintain the position by its inertia without accompanying the drive shaft 28A. The pattern of moving the drive shaft 28A is selected to be either the first pattern or the second pattern depending on the speed at which the drive shaft 28A is moved. The speed at which the drive shaft 28A is moved is related to the frequency of the ultrasonic vibrations. Thus, the pattern of moving the drive shaft 28A is selected to be either the first pattern or the second pattern depending on the frequency of the ultrasonic vibration. For example, when the frequency of the ultrasonic vibration is a relatively low frequency (15 kHz to 30 kHz), the carriage 26 moves along with the drive shaft 28A. For example, when the frequency of the ultrasonic vibration is a relatively high frequency (100 kHz to 150 kHz), the carriage 26 maintains its position without accompanying the drive shaft 28A.
For example, as shown in fig. 9 (b), when the drive shaft 28A is moved upward (forward direction), the carriage 26 is moved in accordance with the movement of the drive shaft 28A. In this case, the relative positional relationship of the drive shaft 28A and the carriage 26 does not change. When the drive shaft 28A is moved downward (negative direction), the carriage 26 is moved not to correspond to the movement of the drive shaft 28A. In this case, the relative positional relationship of the drive shaft 28A and the carriage 26 changes. When these operations are repeated, the carriage 26 gradually moves upward. That is, the period of the voltage (symbol E2a in the voltage E2) that moves the drive shaft 28A upward is longer than the period of the voltage (symbol E2b in the voltage E2) that moves the drive shaft 28A downward. As a result, the carriage 26 moves upward.
Conversely, as shown in fig. 9 (c), when the drive shaft 28A is moved downward, the carriage 26 is moved in response to the movement of the drive shaft 28A. In this case, the relative positional relationship of the drive shaft 28A and the carriage 26 does not change. When the drive shaft 28A is moved upward, the carriage 26 is moved so as not to correspond to the movement of the drive shaft 28A. In this case, the relative positional relationship of the drive shaft 28A and the carriage 26 changes. When these operations are repeated, the carriage 26 gradually moves downward. That is, the period of the voltage (symbol E3a in the voltage E3) that moves the drive shaft 28A upward is shorter than the period of the voltage (symbol E3b in the voltage E3) that moves the drive shaft 28A downward. As a result, the carriage 26 can be moved downward.
Further, in the case of moving the carriage 26 downward, the carriage 26 may not correspond to both the upward movement and the downward movement of the drive shaft 28A, in addition to the control. That is, on the surface, the frictional resistance acting between the carriage 26 and the drive shaft 28A is smaller than the gravitational force acting on the carriage 26. As a result, it appears that the carriage 26 falls. In this aspect, as a force for moving the carriage 26 downward, gravity acting on the carriage 26 is used.
Next, a specific operation of the actuator 13 will be described with reference to fig. 10 and 11.
Part (a) of fig. 10 shows an operation of maintaining the position of the carriage 26. When the position of the carriage 26 is maintained, the control device 27 supplies a constant voltage to each of the ultrasonic elements 29A and 29B (see voltages E4 and E5 in part (a) of fig. 10).
Part (b) of fig. 10 shows an operation of moving the carriage 26 upward. At this time, the control device 27 supplies an ac voltage indicated by a voltage E6 in part (b) of fig. 10 to one of the ultrasonic elements 29A. The period of the voltage that moves the drive shaft 28A upward is longer than the period of the voltage that moves the drive shaft 28A downward. Similarly, the control device 27 supplies an ac voltage indicated by a voltage E7 in part (B) of fig. 10 to the other ultrasonic element 29B. The period of the voltage that moves the drive shaft 28B upward is longer than the period of the voltage that moves the drive shaft 28B downward. That is, the control device 27 supplies the same ac voltage to the two ultrasonic elements 29A and 29B. The control device 27 makes the timing of moving one of the drive shafts 28A upward coincide with the timing of moving the other drive shaft 28B upward. That is, the control device 27 sets the phase of the voltage supplied to one of the ultrasonic elements 29A and the phase of the voltage supplied to the other ultrasonic element 29B to have the same phase relationship with each other. Therefore, the contact portion P1 and the contact portion P2 gradually move upward at the same distance. Here, the contact portion P1 is a portion pressed against the pressing disk 34 and the rear disk 36 in one of the drive shafts 28A. The contact portion P2 is a portion pressed against the pressing disk 34 and the rear disk 36 in the other drive shaft 28B. As a result, the contact portions P1 and P2 move upward while maintaining the parallel state. That is, the carriage 26 does not rotate about the center of gravity, but translates upward.
Part (c) of fig. 10 shows an operation of moving the carriage 26 downward. At this time, the control device 27 supplies an ac voltage indicated by a voltage E8 in part (c) of fig. 10 to one of the ultrasonic elements 29A. The period of the voltage that moves the drive shaft 28A upward is shorter than the voltage that moves the drive shaft 28A downward. Similarly, the control device 27 supplies an ac voltage indicated by a voltage E9 in the section (c) of fig. 10 to the other ultrasonic element 29B. The period of the voltage that moves the drive shaft 28B upward is shorter than the period of the voltage that moves the drive shaft 28B downward. As a result, the contact portion P1 in one of the drive shafts 28A gradually moves downward at the same distance from the contact portion P2 in the other drive shaft 28B. As a result, the contact portions P1 and P2 move downward while maintaining the parallel state. That is, the carriage 26 does not rotate about the center of gravity, but translates downward.
According to the control, when the carriage 26 is moved downward, frictional resistance acts between the carriage 26 and the drive shafts 28A and 28B. That is, the relative positions of the carriage 26 and the drive shafts 28A, 28B are not changed. Thus, the carriage 26 does not rotate about the center of gravity. For example, a torque may be generated to rotate the carriage 26 due to the posture of the needle 8 held by the carriage 26. Even in this case, the actuator 13 can move the carriage 26 downward in a state in which the rotation of the carriage 26 is suppressed.
Translation of the carriage 26 up and down may also be accomplished using a linear motor 22A. The actuator 13 of the embodiment has two linear motors 22A, 22B, so that the propulsive force can be improved as compared with a structure having one linear motor 22A.
Part (a) of fig. 11 shows an operation of rotating the carriage 26 in the clockwise direction. At this time, the control device 27 supplies an ac voltage indicated by a voltage E10 in part (a) of fig. 11 to one of the ultrasonic elements 29A. The period of the voltage that moves the drive shaft 28A upward is shorter than the period of the voltage that moves the drive shaft 28A downward. On the other hand, the control device 27 supplies the other ultrasonic element 29B with an ac voltage indicated by the voltage E11 in the section (a) of fig. 11. The period of the voltage that moves the drive shaft 28B upward is longer than the period of the voltage that moves the drive shaft 28B downward. That is, the voltage supplied to the ultrasonic element 29A is the same as the voltage supplied to the ultrasonic element 29B. The control device 27 sets the timing of moving one of the drive shafts 28A upward to the timing of moving the other drive shaft 28B downward. That is, the phase of the voltage supplied to one of the ultrasonic elements 29A is opposite to the phase of the voltage supplied to the other ultrasonic element 29B. Then, the contact portion P1 of one of the drive shafts 28A moves downward, and the contact portion P2 of the other drive shaft 28B moves upward. The contact portions P1 and P2 move in opposite directions to each other. When the movement amounts of the contact portions are equal, the carriage 26 rotates clockwise while maintaining the position in the Z-axis direction.
Part (b) of fig. 11 shows an operation of rotating the carriage 26 in the counterclockwise direction. At this time, the control device 27 supplies an ac voltage indicated by a voltage E12 in part (b) of fig. 11 to one of the ultrasonic elements 29A. The period of the voltage that moves the drive shaft 28A upward is longer than the period of the voltage that moves the drive shaft 28A downward. On the other hand, the control device 27 supplies the other ultrasonic element 29B with an ac voltage indicated by the voltage E13 in the section (B) of fig. 11. The period of the voltage that moves the drive shaft 28B upward is shorter than the period of the voltage that moves the drive shaft 28B downward. Then, the contact portion P1 of one of the drive shafts 28A moves upward, and the contact portion P2 of the other drive shaft 28B moves downward. That is, the contact portions P1 and P2 move in opposite directions to each other. When the movement amounts of the contact portions are equal, the carriage 26 rotates counterclockwise while maintaining the position in the Z-axis direction.
< exchange action >
Next, the needle replacement operation by the needle replacement unit 9 will be described.
Fig. 12 (a) shows a state immediately before the replacement of the needle 8U attached to the ultrasonic horn 7. The needle replacing portion 9 includes not only the needle holding portion 11, the needle guiding portion 12, and the actuator 13, but also a needle storing portion (capillary stocker) 39 and a needle recovering portion 41 as additional structural members. The pin storage unit 39 stores a plurality of replacement pins 8N. The needle recovery unit 41 accommodates the used needle 8U.
Fig. 12 (a) shows a state in which wire bonding is performed by, for example, a wire 8U attached to the ultrasonic horn 7. The wire replacement part 9 may be retracted to a position where it does not interfere with the wire bonding operation.
Part (b) of fig. 12 shows a state of the first step in the replacement operation. The needle changing unit 9 rotates the carriage 26 clockwise by the control device 27. The rotation corresponds to the operation shown in fig. 11 (a). By the rotation, the wire holding portion 11 retracted to a position where the wire bonding operation is not hindered is positioned below the wire 8U.
Part (a) of fig. 13 shows a state of the second step in the replacement operation. The needle changing unit 9 moves the carriage 26 upward by the control device 27. The movement corresponds to the operation shown in fig. 10 (b). By this movement, the needle holder 11 holds the needle 8U attached to the ultrasonic horn 7.
Part (b) of fig. 13 shows a state of the third step in the replacement operation. The needle changing unit 9 moves the carriage 26 downward by the control device 27. The movement corresponds to the operation shown in fig. 10 (c). By this movement, the needle 8U held by the needle holding portion 11 is removed from the ultrasonic horn 7.
Part (a) of fig. 14 shows a state of the fourth step in the replacement operation. The needle changing unit 9 rotates the carriage 26 clockwise by the control device 27. The movement corresponds to the operation shown in fig. 11 (a). By this movement, the needle 8U held by the needle holding portion 11 is transported to the needle recovery portion 41. As a result, the pins 8U are recovered as used pins 8U.
Part (b) of fig. 14 shows a state of the fifth step in the replacement operation. The needle changing unit 9 rotates the carriage 26 counterclockwise by the control device 27. The movement corresponds to the operation shown in fig. 11 (b). By this movement, the pin holding portion 11 holds the new replacement pin 8N.
Part (a) of fig. 15 shows a state of the sixth step in the replacement operation. The needle changing unit 9 rotates the carriage 26 clockwise by the control device 27. The movement corresponds to the operation shown in fig. 11 (a). By this movement, the new needle 8N held by the needle holding portion 11 is positioned below the hole 7h of the ultrasonic horn 7.
Part (b) of fig. 15 shows a state of the seventh step in the replacement operation. The needle changing unit 9 moves the carriage 26 upward by the control device 27. The movement corresponds to the operation shown in fig. 10 (b). By this movement, the new needle 8N held by the needle holding portion 11 is inserted into the hole 7h of the ultrasonic horn 7. During the insertion, the pin 8N and the pin guide 12 are offset and the pin 8N and the hole 7h of the ultrasonic horn 7 are offset by the pin holding portion 11 and the pin guide 12 shown in fig. 6 and 7. As a result, the bonding wire 8N can be reliably attached to the hole 7h.
The operation and effects of the actuator 13 and the wire bonding apparatus 1 according to the embodiment will be described below.
The actuator 13 includes a pair of linear motors 22A, 22B. The force generated by each of the linear motors 22A and 22B is controlled by the control device 27. According to the above configuration, the carriage 26 can be translated by aligning the orientations of the forces generated by the pair of linear motors 22A, 22B. Further, by reversing the directions of the forces generated by the linear motors 22A and 22B, a torque around the center of gravity can be provided to the carriage 26. As a result, the carriage 26 can be rotated about its center of gravity. Thus, the actuator 13 can provide a plurality of movements, such as translation and rotation, to the carriage 26.
The actuator 13 of the present disclosure may perform both translation and rotation. Further, it is not necessary to prepare a drive mechanism for only translation and a drive mechanism for only rotation, respectively. Therefore, compared with a configuration in which a translation drive mechanism and a rotation drive mechanism are prepared separately, the size of the actuator 13 can be reduced.
The wire bonding apparatus 1 includes a wire replacement part 9 including an actuator 13. The actuator 13 may provide both translational and rotational motion to the carriage 26. Therefore, the wire bonding apparatus 1 can be provided with the replacement function of the bonding wire 8, and the bonding wire replacement part 9 can be prevented from being enlarged. Therefore, the wire bonding apparatus 1 can be made both highly functional and compact.
In the wire bonding apparatus 1, the wire 8 held by the wire holding portion 11 is inserted into the hole 7h while being guided by the wire guiding portion 12. Therefore, even if the pin 8 is offset with respect to the hole 7h, the offset is corrected by the pin guide 12. The position of the needle 8 is held in the needle holding portion 11 so that the flexible portion 10 including the upper socket 16 and the coil spring 17 can be displaced relative to the lower socket 18 fixed to the actuator 13. As a result, even when the needle guide 12 is offset from the hole 7h in addition to the offset of the needle 8 from the hole 7h, the needle 8 can be inserted while changing the posture of the needle 8 so that the needle guide 12 and the hole 7h are followed by the needle 8. Therefore, the new bonding wire 8 can be automatically mounted on the wire bonding apparatus 1 without depending on the hand of the operator.
The embodiments of the present invention have been described above, but the present invention is not limited to the embodiments and can be implemented in various ways.
Modification 1 >
In the embodiment, an ultrasonic drive motor based on the impact drive system using the principle of inertia is exemplified as the first force generating portion and the second force generating portion. However, the first force generating portion and the second force generating portion are not limited to the above-described structure, and a structure that may generate a force in a predetermined direction may be employed as the first force generating portion and the second force generating portion. For example, linear guides using ball screws (ball screws) may be used as the first force generating portion and the second force generating portion.
Modification 2 >
The needle holding portion may hold the needle 8 in such a manner that the posture of the needle 8 can be flexibly changed. Therefore, the structure of the needle holder is not limited. Fig. 16 shows a modified example of the needle holder 11A.
The pin holder 11A has a metal pipe 42, a silicone resin hose 43, and a cover 44 as main components. The duct 42 is cylindrical in shape. A hose 43 is housed inside the duct 42. One end of the conduit 42 is closed by a cap 44. One end of the hose 43 is closed by a cap 44. The cover 44 is held by the holder 14. The upper end 43a (upper end opening edge) of the hose 43 substantially coincides with the upper end 42a of the duct 42. The outer diameter of the hose 43 is smaller than the inner diameter of the pipe 42. That is, a slight gap is formed between the outer peripheral surface of the hose 43 and the inner peripheral surface of the pipe 42. The upper end 43a of the hose 43 retains the tapered surface 8a of the welding pin 8.
The hose 43 of the needle holder 11A has a predetermined flexibility. Therefore, the needle holding portion 11A can allow the posture of the needle 8 to be changed to the extent of the gap formed between the outer peripheral surface of the hose 43 and the inner peripheral surface of the pipe 42. Specifically, the pin holder 11A can accommodate decentration and tilting in a direction intersecting the axis 42A of the pipe 42.
When the needle holding portion 11A includes only the hose 43, the rigidity of the hose 43 is insufficient, and thus the needle 8 may not be held depending on the posture of the needle 8. However, on the outside of the hose 43, there is a pipe 42 that is stiffer than the hose 43. Therefore, even in the case where the rigidity of the hose 43 is insufficient, the displacement of the welding needle 8 can be limited to the allowable range through the pipe 42.
In a state where the welding pin 8 is inserted into the hose 43, the inner peripheral edge of the upper end 43a is in line contact with the tapered surface 8 a. Therefore, the needle 8 can be held obliquely as in the needle holding portion 11A of the present disclosure.
Modification 3 >
The needle guide 12 guides the needle 8 to the hole 7h of the ultrasonic horn 7 while bringing the needle 8 into contact with the wall surface of the taper hole 12t and the wall surface of the parallel hole 12 p. As shown in fig. 17, the taper hole 12t and the parallel hole 12p have openings 12e in the distal end face 12 c. According to the above shape, the needle 8 is not supported in the front (X-axis direction) when the needle 8 is moved gradually upward. As a result, the bonding wire 8 may be inclined to the opposite side with respect to the wall surface 12W (see fig. 19). Therefore, the needle guide 12S of the modification prevents the occurrence of the inclination of the needle 8, and further reliably inserts the needle 8 into the hole 7h of the ultrasonic horn 7.
As shown in fig. 17, 18 and 19, the needle guide 12S has a guide hole 12h for guiding the needle 8 to the hole 7 h. The guide hole 12h includes a taper hole 12t (first hole) and a parallel hole 12p (second hole) aligned along the insertion direction (Z-axis direction) of the bonding wire 8. The pin guide 12 includes a taper portion 51 formed with a taper hole 12t and a parallel guide portion 52 formed with a parallel hole 12 p.
The taper hole portion 12t is a mortar-shaped taper hole having a diameter decreasing in the insertion direction (Z-axis direction). The insertion direction here means a direction from the lower surface 12b toward the upper surface 12 a. The parallel hole 12p is disposed coaxially with the hole 7h, and guides the needle 8 along the axis 12A (see fig. 18 and 19) of the parallel hole 12 p. The term "coaxial" is not limited to the fact that the axis 12A of the parallel hole 12p and the axis 7A of the hole 7h are completely coincident (overlap). The term "coaxial" means a positional relationship of axes in which the pins 8 can be inserted into the holes 7h from the parallel hole portions 12p, and allows the axes in the structure in which the pins 8 can be inserted into the holes 7h from the parallel hole portions 12p to be offset from each other.
The pin guide 12S has a pair of coil springs 53. The coil spring 53 supplies a force to the needle 8 inserted into the parallel hole 12p in a direction intersecting the axis 12A (in-plane direction of the XY plane). The coil spring 53 is provided in the parallel guide 52. Specifically, it is inserted into the hole 52h provided in the parallel guide 52. The coil spring 53 supports the solder needle 8 positioned at the parallel guide portion 52.
The coil spring 53 is disposed such that its axis L53 is parallel to the XY plane. The axis L53 of the coil spring 53 is located at a twisted position with respect to the axis 12A. The point P12 of the wall surface 12W where the needle 8 can abut, the axis 12A of the parallel hole 12P, and the point P53 of the coil spring 53 where the needle 8 can abut are arranged on a radial line 12K passing through the axis 12A of the parallel hole 12P.
The coil spring 53 has an elastic coefficient capable of maintaining its shape in a state where no external force acts (hereinafter referred to as "natural state"). Specifically, when the coil spring 53 is held so that the axis L53 coincides with the horizontal direction, no significant deflection occurs in the vertical direction. When an external force is applied to the coil spring 53 in a direction intersecting the axis L53, a reaction force is generated in opposition to the external force.
As shown in fig. 19, the bonding wire 8 is inserted into the region S surrounded by the wall surface 12W of the parallel hole 12p and the coil spring 53. The distance M1 between the coil spring 53 and the wall 12W is slightly smaller than the diameter of the welding pin 8. Then, when the needle 8 is inserted into the region S, the needle 8 presses the coil spring 53 (force F1) toward the opposite side (i.e., the opening 12e side) from the wall surface 12W. For the force F1, the coil spring 53 generates a reaction force F2. The wire 8 is pressed against the wall surface 12W by the reaction force F2.
Therefore, in the parallel hole 12p, the outer peripheral surface 8t of the needle 8 contacts the wall surface 12W. That is, the needle 8 gradually slides in the direction of the axis 12A in a state where the outer peripheral surface 8t of the needle 8 is in contact with the wall surface 12W. As a result, the needle 8 can be moved in a stable state without being inclined with respect to the axis 12A, and therefore the needle 8 can be further reliably guided to the hole 7h of the ultrasonic horn 7.
The coil spring 53 as the urging member shown in fig. 17, 18, 19, and the like is an example, and the structure of the urging member is not limited to the coil spring 53. The urging member may be appropriately employed as long as it is configured to urge the needle 8 toward the wall surface 12W of the parallel hole portion 12 p.

Claims (8)

1. A wire bonding apparatus comprising:
a needle holder for detachably holding a needle;
an actuator that moves the needle holding portion holding the needle in a predetermined direction so as to insert the needle held by the needle holding portion into a needle holding hole of a bonding tool; a kind of electronic device with high-pressure air-conditioning system
A needle guide portion disposed between the needle holding portion and the bonding tool, for guiding the needle to the needle holding hole in association with movement of the needle holding portion,
The welding needle holding part is provided with a welding needle base part fixed on the actuator and a flexible part for holding in a mode of enabling the position of the welding needle relative to the welding needle base part to be relatively shifted,
the flexible portion has:
an elastic part, one end of which is fixed on the welding needle base part; a kind of electronic device with high-pressure air-conditioning system
And a limiting part arranged at the other end part of the elastic part for limiting the welding needle.
2. The wire bonding apparatus according to claim 1 wherein
The actuator has:
a base portion; a kind of electronic device with high-pressure air-conditioning system
A moving body disposed on the base portion, the moving body being provided with the needle holding portion and moving the needle holding portion,
the wire guide portion is fixed to the base portion.
3. The wire bonding apparatus according to claim 1 or 2, wherein
The limiting part is in line contact with the conical surface of the welding needle.
4. The wire bonding apparatus according to claim 1 or 2, wherein
The limiting part is an annular O-shaped ring,
the elastic part is a coil spring.
5. The wire bonding apparatus according to claim 1 or 2, wherein
The welding needle holding part comprises:
a hose including an upper end opening edge as the restricting portion and a body portion as the elastic portion;
A cover closing the lower end of the hose; a kind of electronic device with high-pressure air-conditioning system
A tubular pipe, the lower end of which is sealed by the cover and which accommodates the hose,
the rigidity of the pipe is higher than that of the hose,
a gap is provided between the inner peripheral surface of the pipe and the outer peripheral surface of the hose.
6. A wire bonding apparatus comprising:
a needle holder for detachably holding a needle;
an actuator that moves the needle holding portion holding the needle in a predetermined direction so as to insert the needle held by the needle holding portion into a needle holding hole of a bonding tool; a kind of electronic device with high-pressure air-conditioning system
A needle guide portion disposed between the needle holding portion and the bonding tool, for guiding the needle to the needle holding hole in association with movement of the needle holding portion,
the pin guide portion is provided with a guide hole for guiding the pin to the pin holding hole,
the welding needle guide part comprises: and a biasing member that biases the welding needle inserted into the guide hole in a direction intersecting the axis of the guide hole.
7. The wire bonding apparatus according to claim 6 wherein
The guide hole includes a first hole portion and a second hole portion arranged along an insertion direction of the bonding wire,
The first hole part is a taper hole with the diameter decreasing towards the insertion direction,
the second hole portion is disposed coaxially with the needle holding hole, and guides the needle along an axis of the needle holding hole.
8. The wire bonding apparatus according to claim 7 wherein
The welding pin guiding part comprises a cone part formed with the first hole part and a guiding part formed with the second hole part,
the urging member is provided to the guide portion.
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TW201937620A (en) 2019-09-16
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