CN111558501A - Intelligence magnetite spreading machine - Google Patents
Intelligence magnetite spreading machine Download PDFInfo
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- CN111558501A CN111558501A CN202010344272.9A CN202010344272A CN111558501A CN 111558501 A CN111558501 A CN 111558501A CN 202010344272 A CN202010344272 A CN 202010344272A CN 111558501 A CN111558501 A CN 111558501A
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- magnetite
- magnet
- conveying
- belt
- gluing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D3/00—Control of position or direction
- G05D3/12—Control of position or direction using feedback
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an intelligent magnet gluing machine which comprises a rack, wherein a feeding device, a manipulator device, a gluing device, a detection device and a discharging device are arranged on the rack, and the manipulator device is used for grabbing magnets on the feeding device and sequentially moving the magnets to the gluing device for gluing operation, the detection device for detection operation and the discharging device for discharging.
Description
Technical Field
The invention relates to the technical field of stone gluing, in particular to an intelligent magnet gluing machine.
Background
The magnet is used as an important component in the motor of the motor, the effect of the motor is directly influenced, the magnet needs to be processed by a gluing process, the existing magnet gluing process is generally finished manually by manpower, the labor cost is high, the gluing position is not accurate due to manual gluing, and the use of the magnet is influenced under the condition of non-uniform gluing; and current magnetite spreading machine has only realized the rubber coating automation, carries out the rubber coating to the magnetite through simple cylinder design promptly, to spreading into of magnetite, detects, arranges, spreads and all accomplishes through the manual work, does not realize the automatic rubber coating of magnetite, great reduction the yield of magnetite.
Disclosure of Invention
The invention aims to solve the technical problem of providing an intelligent magnet gluing machine which can realize automatic feeding, automatic gluing, automatic detection and automatic discharging, is convenient to operate, has low cost and high yield of magnets.
In order to solve the technical problems, the technical solution of the invention is as follows:
the utility model provides an intelligence magnetite spreading machine, includes the frame, the frame on be provided with loading attachment, manipulator device, the rubber coating device, detection device and discharging device, the manipulator device be located loading attachment's top, the rubber coating device be located loading attachment's left side, detection device be located manipulator device's left side, discharging device be located manipulator device's top, manipulator device be used for snatching the magnetite on the loading attachment, and will the magnetite removes in proper order and carries out rubber coating operation, detection device and detect the operation and discharging device and carry out the ejection of compact to the rubber coating device.
Furthermore, the feeding device comprises a conveying device, a propelling device and a conveying device, the conveying device consists of a conveying belt and a conveying motor, the conveying motor is positioned below the conveying belt and used for braking the conveying belt to move, the two conveying belts are respectively a first conveying belt and a second conveying belt, the second conveying belt is positioned at the tail end of the first conveying belt, the conveying speed of the second conveying belt is faster than that of the first conveying belt, the propelling device is arranged on the right side of the second conveying belt, a propelling plate and a propelling air rod are arranged on the propelling device, the propelling air rod is connected with the propelling plate and used for braking the propelling plate to propel the magnet leftwards, the conveying device is positioned on the left side of the propelling device, the conveying device consists of a third conveying belt and a conveying motor, the conveying motor is arranged below the third conveying belt, for braking the conveyor belt movement.
Furthermore, the speed of the second conveyor belt is 1.5 times that of the first conveyor belt, and a magnetic force detector is arranged below the bottom of the third conveyor belt.
Further, the manipulator device constitute by base, driving arm and swinging boom, the base setting in the frame, the driving arm setting on the base, driving arm and base swing joint, the swinging boom setting on the driving arm, swinging boom and driving arm swing joint, the swinging boom on be provided with the roating seat, the roating seat on be provided with the lift air stem, lift air stem bottom be provided with the location detecting head, the location detecting head on be connected with sucking disc or tongs, the location detecting head in be provided with height sensor.
Furthermore, the gluing device comprises a gluing vessel, a lower glue outlet pipe, an upper glue outlet pipe and a locking device, wherein the lower glue outlet pipe is arranged above the gluing vessel, the upper glue outlet pipe is arranged in the gluing vessel, and the locking device is arranged outside the lower glue outlet pipe and used for fixing the lower glue outlet pipe.
Furthermore, a programmable logic controller is arranged in the rack, and the programmable logic controller is connected with the feeding device, the manipulator device, the gluing device, the detection device and the discharging device.
Furthermore, detection device include the test rack, the test rack about both ends be provided with detection zone and detection zone down respectively, last detection zone and detection zone down on be provided with the camera, the camera connect programmable logic controller.
Further, discharging device include magnetite layer board, magnetite layer board strutting arrangement and magnetite output device, the magnetite layer board set up in magnetite layer board strutting arrangement top, magnetite layer board strutting arrangement include support column, belt and chain, the belt connect the chain, the below output motor that is provided with of chain, output motor brake chain and belt remove, magnetite layer board bottom be provided with the camera, the camera connect programmable logic controller.
Furthermore, the number of the support columns is three, the positions of the three support columns enclose a triangle, a lifting motor is arranged below the support columns and connected with a programmable logic controller, and a dust removal air port is further arranged on the rack and connected with a dust collector.
Further, magnetite output device include magnetite output frame, elevating gear and magnetite output port, magnetite output frame in be provided with three-layer transmission device, magnetite output port in set up the one deck and have transmission device, transmission device constitute by belt, chain and motor, elevating gear set up in magnetite output frame below, elevating gear constitute by elevator motor, lift belt and lift axle, lift axle connect magnetite output frame, elevator motor braking lift belt drive lift axle reciprocate.
The invention has the beneficial effects that:
1. according to the automatic feeding device, after the feeding device is used for feeding, the manipulator device grabs the magnets on the feeding device, and the magnets are sequentially moved to the gluing device for gluing operation, the detection device for detection operation and the discharging device for discharging, so that automatic feeding, automatic gluing, automatic detection and automatic discharging can be realized, the operation is convenient, the cost is low, and the yield of the magnets is high;
2. according to the automatic gluing device, the magnets are conveyed and then pushed to the conveying device by utilizing the matching of the conveying device, the pushing device and the conveying device of the feeding device, and then the magnets are conveyed to the processing station by utilizing the conveying device, so that the uniform feeding and the orderly arrangement can be realized, the gluing is convenient, the magnets are grabbed by the mechanical hand device for gluing through the lower glue outlet pipe and the upper glue outlet pipe arranged on the gluing device, the automatic gluing can be realized, the gluing position is accurate, and the gluing is uniform;
3. the invention is provided with multiple detection, a magnetic detector is arranged under the third conveyor belt, the magnetic detector can detect the entering direction of the magnets, if the direction is wrong, the magnets are judged to be defective, the detection of the first heavy magnets is realized, the magnetic force after gluing is detected by a camera on a detection device, the gluing position is not accurate, the gluing is not uniform, the gluing is automatically eliminated, the gluing of the second heavy magnets is realized, a magnet supporting plate is detected by a height sensor arranged on a rotating arm, the heights of corresponding points of three supporting columns are judged by the height sensor, if the height difference exists, the lifting motor signals of the supporting columns at corresponding positions are given by a programmable logic controller, the height adjustment is realized, the magnet supporting plate is ensured to be positioned in a plane, the position detection of the output of the third heavy magnets is realized, and the multiple detection is realized, the yield of the magnets can be improved;
4. according to the invention, through the camera at the bottom end of the magnet supporting plate of the magnet output device, the magnet supporting plate can be subjected to cutting line reference positioning by using the programmable logic controller and cut into the squares with the size of a plurality of magnets, and the magnets are grabbed and placed in the corresponding squares by the manipulator device, so that the magnets can be arranged in order and then stably output, the arrangement and sorting time after output is reduced, and the efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic structural view of a loading device of the present invention;
FIG. 4 is a schematic structural view of the robot apparatus of the present invention;
FIG. 5 is a schematic view of the construction of the glue applicator of the present invention;
FIG. 6 is a schematic view of the structure of the detecting unit of the present invention;
FIG. 7 is a schematic structural view of the discharging device of the present invention;
FIG. 8 is a schematic view showing the overall structure of the magnet pallet supporting apparatus according to the present invention;
FIG. 9 is a plan view of a magnet blade supporting device according to the present invention;
FIG. 10 is a schematic view of the operational structure of the present invention;
1-a frame; 2-a feeding device; 3-a manipulator device; 4-a gluing device; 5-a detection device; 6-a discharging device; 21-a conveying device; 22-a propulsion device; 23-a transfer device; 211-a first conveyor belt; 212-a conveying motor; 213-a second conveyor belt; 221-a thrust plate; 222-propulsion pole; 231-a third conveyor belt; 232-a transfer motor; 31-a base; 32-a drive arm; 33-a rotating arm; 331-a rotating base; 332-lifting air rod; 333-positioning the probe head; 334-suction cup; 41-gluing vessel; 42-discharging the rubber outlet pipe; 43-feeding a rubber tube; 44-a locking device; 51-a detection frame; 511-upper detection zone; 512-lower detection zone; 61-magnet pallet; 62-magnet pallet support means; 63-magnet output device; 621-support column; 622-belt; 623-a chain; 631-a magnet output rack; 632-a lifting device; 633-magnet output port; 634-a lift motor; 635-lifting belts; 636-a lifting shaft; 7-a dust removal tuyere;
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples. It should be noted that the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In order to solve current magnetite rubber coating and utilize the manpower to go on, with high costs, problem that the yield is low, this application discloses an intelligence magnetite spreading machine, as shown in figure 1 and figure 2, include:
Preferably, as shown in fig. 3, the feeding device 2 includes a conveying device 21, a propelling device 22 and a conveying device 23, the conveying device 21 includes a conveyor belt and a conveyor motor 212, the conveyor motor 212 is located below the conveyor belt and is used for braking the movement of the conveyor belt and driving the magnet to be conveyed, the conveyor belt includes two conveyor belts, namely a first conveyor belt 211 and a second conveyor belt 213, the second conveyor belt 213 is located at the end of the first conveyor belt 211, the second conveyor belt 213 is connected with the first conveyor belt 211, the magnets are conveyed from the first conveyor belt 211 to the second conveyor belt 213 automatically, the conveying speed of the second conveyor belt 213 is faster than that of the first conveyor belt 211, the two conveyor belts are arranged to achieve a fixed pitch arrangement of the magnets, the pitch of the magnets on the first conveyor belt 211 is smaller, and the magnets of the second conveyor belt 213 directly enter the conveying device 23, therefore, the magnet spacing of the second conveyor belt 213 is greater than that of the first conveyor belt 211, and therefore, when the conveying speed of the second conveyor belt 213 is faster than that of the first conveyor belt 211, the magnet spacing of the second conveyor belt 213 is greater than that of the first conveyor belt 211, preferably, the speed of the second conveyor belt 213 is 1.5 times that of the first conveyor belt 211, and by using the multiple, ordered arrangement of the magnets on the second conveyor belt 213 can be realized, and the subsequent grabbing by the manipulator device 3 is facilitated. The pushing device 22 is arranged on the right side of the second conveyor belt 213, a pushing plate 221 and a pushing air rod 222 are arranged on the pushing device 22, the pushing air rod 222 is connected with the pushing plate 221 and used for braking the pushing plate 221 to push the magnets leftwards, the pushing device 22 is used for pushing the magnets to the conveying device 23 through the pushing device 22 after the magnets reach the second conveyor belt 213, specifically, the pushing plate 221 is used for pushing the magnets transmitted to the second conveyor belt 213 to the third conveyor belt 231 of the conveying device 23 in an orderly mode, the conveying device 23 is located on the left side of the pushing device 22, the conveying device 23 is composed of the third conveyor belt 231 and a conveying motor 232, and the conveying motor 232 is arranged below the third conveyor belt 231 and used for braking the movement of the conveyor belts. The third conveyer belt 231 is used for further orderly conveying the magnets to the designated position, so that the manipulator device 3 can conveniently grab the magnets.
Preferably, a magnetic force detector is disposed under the third conveyor belt 231. The magnetic force detector is used for detecting the mass of the magnet, which is the first detection in the present application, and the magnet has been subjected to manual or mechanical multi-magnet shape detection from the time of entering the conveying device 21, that is, the magnets entering the conveying device 21 are all of shapes without flaws, but the shapes without flaws do not represent finished products, the magnets are generally magnetic, and like magnets, two surfaces which attract and repel each other exist, the directions of the magnets entering the conveying device 21 are required to be uniform, the magnetic force direction can be effectively detected by using the magnetic force detector, so that a first double inspection is performed for each entered magnet, and if the inspection passes, the manipulator device 3 will grab it, and if the inspection does not pass, the waste is automatically conveyed by the third conveyor belt 231 and then leaves the third conveyor belt 231 to be collected as defective products, and after being collected by an operator, the waste is turned to be put into the third conveyor belt 231 for operation. The principle of the magnetic force detector is that the magnetic field is a vector field and has a magnitude and a direction. The magnetic detector measures the earth magnetic field according to the magnetic declination and the magnetic inclination angle and reflects each component, thereby determining whether the direction is correct.
Preferably, as shown in fig. 4, the manipulator device 3 comprises a base 31, a transmission arm 32 and a rotation arm 33, the base 31 is disposed on the frame 1, the transmission arm 32 is disposed on the base 31, the transmission arm 32 is movably connected with the base 31, the transmission arm 32 can rotate left and right along the base 31, the rotation principle is that a motor is disposed in the base 31, the rotation is realized by the motor, the rotation arm 33 is disposed on the transmission arm 32, the rotation arm 33 is movably connected with the transmission arm 32, similarly, the rotation arm 33 can rotate along the transmission arm 32, the motor is disposed on the transmission arm 32, and the rotation arm 33 is driven to rotate. Preferably, a rotating base 331 is arranged on the rotating arm 33, a lifting air rod 332 is arranged on the rotating base 331, a positioning detection head 333 is arranged at the bottom end of the lifting air rod 332, a suction cup 334 or a gripper is connected to the positioning detection head 333, and a height sensor is arranged in the positioning detection head 333. The actuator arm 32 and the rotating arm 33 can realize that the rotating base 331 moves in all directions at a fixed height but does not grab downwards, so that the lifting air rod 332 is arranged on the rotating base 331, and the lifting air cylinder can drive the positioning probe 333 to move up and down, thereby realizing that the sucker 334 or the gripper on the positioning probe 333 grabs or sucks the magnet downwards. The transmission of the magnets on the feeding device 2, the gluing device 4, the detection device 5 and the discharging device 6 is realized.
Preferably, as shown in fig. 5, the glue spreading device 4 includes a glue spreading vessel 41, a lower glue outlet tube 42, an upper glue outlet tube 43, and a locking device 44, the lower glue outlet tube 42 is disposed above the glue spreading vessel 41, the upper glue outlet tube 43 is disposed in the glue spreading vessel 41, and the locking device 44 is disposed outside the lower glue outlet tube 42 for fixing the lower glue outlet tube 42. The gluing device 4 can control the glue discharging speed and whether glue is discharged or not of the lower glue discharging pipe 42 and the upper glue discharging pipe 43, specifically, the glue discharging switch is controlled through a programmable logic controller, after the magnet is grabbed into the gluing vessel 41 by the manipulator device 3, the magnet is glued by the lower glue discharging pipe 42 and the upper glue discharging pipe 43 according to the set gluing position and gluing thickness, the glue used in the application is stone bonding instant dry glue, the curing time is less than or equal to 3S, and the magnet can be cured rapidly.
Preferably, a programmable logic controller is arranged in the frame 1, and the programmable logic controller is connected with the feeding device 2, the manipulator device 3, the gluing device 4, the detection device 5 and the discharging device 6. The drive of all devices is controlled by the programmable logic controller, and the programmable logic controller can realize the cooperative operation of all devices and realize specific step alternation.
Preferably, as shown in fig. 6, the detecting device 5 includes a detecting frame 51, the upper and lower ends of the detecting frame 51 are respectively provided with an upper detecting area 511 and a lower detecting area 512, the upper detecting area 511 and the lower detecting area 512 are provided with a camera, and the camera is connected to the programmable logic controller. The detection device 5 utilizes the existing visual identification principle, namely, a programmable logic controller is used for setting a magnet pattern or pattern of a finished product, then magnets shot by cameras of an upper detection area 511 and a lower detection area 512 are compared with the magnet pattern or pattern of the finished product, if the magnets are consistent, the finished product is set, the next discharging process is directly carried out, if the magnets are inconsistent, the magnets are judged to be defective, and the manipulator device 3 directly grabs and discards the defective product. This detection is the second detection of this application, and it detects the magnetite of rubber coating, ensures that the magnetite rubber coating is even, and the position is accurate.
Preferably, as shown in fig. 7, 8 and 9, the discharging device 6 includes a magnet supporting plate 61, a magnet supporting plate supporting device 62 and a magnet output device 63, the magnet supporting plate 61 is disposed above the magnet supporting plate supporting device 62, the magnet supporting plate 61 preferably generally uses a marble plate or a glass plate, the magnet supporting plate 61 is used for supporting magnets, that is, the robot device 3 can transmit the magnets coated with glue to the magnet supporting plate 61, the magnet supporting plate supporting device 62 includes a supporting column 621, a belt 622 and a chain 623, the belt 622 is connected with the chain 623, an output motor is disposed below the chain 623, the output motor brakes the movement of the chain 623 and the belt 622, and the output motor is used for moving the magnet supporting plate 61 to the right and transmitting the magnet supporting plate to the magnet output device 63. The bottom of the magnet supporting plate 61 is provided with a camera which is connected with a programmable logic controller. The camera transmits actual pictures of the magnet supporting plate 61 to the programmable logic controller, the programmable logic controller can be used for conducting cutting line reference positioning on the magnet supporting plate 61 and cutting the pictures into squares with the size of a plurality of magnets, the manipulator device 3 can grab and place the magnets in the corresponding squares and can arrange the magnets in order and then output the magnets stably, the time for arranging and sorting the magnets after output can be reduced, the efficiency is improved, the programmable logic controller conducts cutting line reference positioning on the magnet supporting plate 61 and is not invariable, modification in different aspects can be conducted according to the purpose after magnet output, for example, the distance between the output magnets is large, gaps can be automatically reserved when the programmable logic controller cuts the magnet supporting plate 61, then the manipulator device 3 is used for grabbing the designated positions, and arrangement is achieved.
Preferably, as shown in fig. 9, there are three support columns 621, the three support columns 621 surround a triangle, and a principle that three points can determine a plane is used to ensure that the magnet support plate 61 is placed on the plane when placed, this step is the third check of the present application, and the output stability is detected, that is, a lift motor 634 is disposed below the support columns 621, and the lift motor 634 is connected to a programmable logic controller. Detect magnet layer board 61 through the height sensor that sets up on the swinging boom 33, utilize height sensor to judge the height of three support column 621 corresponding point, after a random survey point height earlier, survey the second point, if there is the difference in height, give the elevator motor 634 signal of second support column 621 through programmable logic controller, realize altitude mixture control, ensure that magnet layer board 61 is in a plane, stable output when guaranteeing the magnet output.
Preferably, magnet output device 63 include magnet output frame 631, elevating gear 632 and magnet output port 633, magnet output frame 631 in be provided with three-layer transmission device, magnet output port 633 in be provided with the one deck and have transmission device, transmission device constitute by belt 622, chain 623 and motor, elevating gear 632 set up in magnet output frame 631 below, elevating gear 632 constitute by elevating motor 634, elevating belt 635 and lift axle 636, lift axle 636 connect magnet output frame 631, elevating motor 634 brake elevating belt 635 drive lift axle 636 and reciprocate. The magnet supporting plate 61 reaches the magnet output device 63 after being transmitted by the magnet supporting plate supporting device 62, the three-layer transmission device of the output frame of the magnet output device 63 ascends and descends by utilizing the lifting device 632 to receive the supply of the magnet supporting plate 61, the supply is directly output through the magnet output port 633 after being received, and the three-layer transmission device is arranged to realize height transition of an actual output position and a corresponding height position of the magnet supporting plate supporting device 62 and realize recovery of the magnet supporting plate 61. The magnet on the magnet supporting plate 61 is originally positioned at a higher height of the magnet supporting plate supporting device 62, the actual output position of the magnet supporting plate 61 is lower, and the transition can be used for realizing full automation, manual carrying is not needed, and the use is convenient; and the supply of magnetite layer board 61 is to place magnetite layer board 61 in magnetite output frame 631 three-layer transmission device's bottom, can realize placing through manual work or machine, and after a magnetite layer board 61 output, utilize lift motor 634 braking lifting belt 635 to drive lift axle 636 and reciprocate, pass to magnetite layer board strutting arrangement 62 top with empty magnetite layer board 61, realize endless output.
Preferably, the frame 1 is further provided with a dust removal air opening 7, and the dust removal air opening 7 is connected with a dust collector. The dust removal air opening 7 is generally arranged near the gluing device 4 and the magnet supporting plate supporting device 62, so that dust and peculiar smell of glue can be effectively removed.
As shown in fig. 10, the specific application method of the present invention is:
firstly, an operator stands in front of the conveying device 21 of the feeding device 2, can detect the shape of the magnet, and can control the programmable logic controller by using the operation panel, then the magnet enters through the conveying device 21 of the feeding device 2, specifically, the magnet reaches the second conveying belt 213 after passing through the first conveying belt 211, and then is pushed onto the third conveying belt 231 of the conveying device 23 by the pushing device 22, the pushing device 22 pushes once, the conveying device 23 moves once, and the magnet is orderly conveyed to a designated station, wherein, the step has a first heavy detection, namely, a magnetic force detector is arranged under the third conveying belt 231, the magnetic force detector detects the direction of the magnet, if the direction is incorrect, the magnet is directly removed through the third conveying belt 231, if the direction is correct, the manipulator device 3 is braked by using the transmission arm 32 and the rotating arm 33, and then the lifting air rod 332 is used for controlling the suction cup 334 or grabbing the magnet, the magnet is grabbed to the gluing device 4 for gluing, after the gluing is completed, the manipulator device 3 is used for transmitting the magnet to the detection device 5, the detection device 5 is used for carrying out secondary detection on the magnet, a camera is used for reading an image of the magnet and then comparing the image with a finished product picture on a programmable logic controller, if the image is consistent with the finished product picture, the finished product is set, the next discharging procedure is directly carried out, if the image is inconsistent with the finished product picture, the magnet is judged to be a defective product, and the manipulator device 3 directly grabs and discards the defective product picture in a defective product area. Before this, the magnet supporting plate supporting device 62 of the discharging device 6 detects the flatness of the magnet supporting plate 61, this detection is the third detection of the present application, after the height of the supporting column 621 is adjusted, it is ensured that the magnet supporting plate 61 is flat, meanwhile, the camera at the bottom of the magnet supporting plate 61 can perform reference positioning and division on the magnet supporting plate, then the manipulator device 3 places the magnet supporting plate according to the division, after the placement is completed, the magnet output device 63 is used for outputting, the magnet supporting plate 61 is used for leaving the machine after the output, meanwhile, in order to perform replenishment and transition of the magnet supporting plate 61, the three-layer transmission device of the magnet output frame 631 is used for transmitting the magnet supporting plate in cooperation with the lifting device 632, the output height is made to be consistent with the magnet output port 633.
According to the automatic feeding device, after the feeding device is used for feeding, the manipulator device grabs the magnets on the feeding device, and the magnets are sequentially moved to the gluing device for gluing operation, the detection device for detection operation and the discharging device for discharging, so that automatic feeding, automatic gluing, automatic detection and automatic discharging can be realized, the operation is convenient, the cost is low, and the yield of the magnets is high; the magnet is conveyed and then pushed to the conveying device by utilizing the matching of the conveying device, the pushing device and the conveying device of the feeding device, and then the magnet is conveyed to a processing station by utilizing the conveying device, so that the uniform feeding and the orderly arrangement can be realized, the gluing is convenient, the magnet is grabbed by the mechanical hand device for gluing through the lower glue outlet pipe and the upper glue outlet pipe arranged on the gluing device, the automatic gluing can be realized, the gluing position is accurate, and the gluing is uniform; the magnetic force detector is arranged below the bottom of the third conveyor belt and can detect the entering direction of the magnets, if the direction is wrong, the magnets are judged to be defective, so that the detection of the first heavy magnets is realized, the magnetic force after the gluing is detected by the camera on the detection device, the gluing position is not accurate, the gluing is not uniform, the gluing is automatically eliminated, the gluing of the second heavy magnets is realized, the magnet supporting plate is detected by the height sensor arranged on the rotating arm, the height of the corresponding point of the three supporting columns is judged by the height sensor, if the height difference exists, the lifting motor signal of the supporting column at the corresponding position is sent by the programmable logic controller, the height adjustment is realized, the magnet supporting plate is ensured to be positioned in one plane, the position detection of the output of the third heavy magnets is realized, and the yield of the magnets can be improved by multiple detection; through the camera of magnetite output device magnetite layer board bottom, can utilize programmable logic controller to carry out the line of cut benchmark location with the magnetite layer board, cut into the square of a plurality of magnetite sizes, manipulator device snatchs the magnetite and places in the square that corresponds, can arrange the stable output of back neatly with the magnetite, has reduced the time of arranging and arranging after the output, raises the efficiency.
The above-mentioned embodiments are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention, so that the changes and modifications made by the claims and the specification of the present invention should fall within the scope of the present invention.
Claims (10)
1. The utility model provides an intelligence magnetite spreading machine, includes the frame, its characterized in that: the frame on be provided with loading attachment, manipulator device, rubber coating device, detection device and discharging device, the manipulator device be located loading attachment's top, the rubber coating device be located loading attachment's left side, detection device be located manipulator device's left side, discharging device be located manipulator device's top, manipulator device be used for snatching the magnetite on the loading attachment, and will the magnetite removes in proper order and carries out rubber coating operation, detection device and detect the operation and discharging device and carry out the ejection of compact to the rubber coating device.
2. An intelligent magnet gumming machine as claimed in claim 1, which is characterized in that: the feeding device comprises a conveying device, a propelling device and a conveying device, the conveying device consists of a conveying belt and a conveying motor, the conveying motor is positioned below the conveying belt, for braking the movement of the conveyor belts, two conveyor belts, a first conveyor belt and a second conveyor belt, the second conveyor belt is positioned at the tail end of the first conveyor belt, the conveying speed of the second conveyor belt is faster than that of the first conveyor belt, the propelling device is arranged on the right side of the second conveyor belt, a propelling plate and a propelling air rod are arranged on the propelling device, the propelling air rod is connected with the propelling plate, the transmission device is used for braking the propelling plate to propel the magnet leftwards, is positioned at the left side of the propelling device, the conveying device is composed of a third conveying belt and a conveying motor, and the conveying motor is arranged below the third conveying belt and used for braking the movement of the conveying belt.
3. An intelligent magnet gumming machine as claimed in claim 2, wherein: the speed of the second conveyor belt is 1.5 times that of the first conveyor belt, and a magnetic detector is arranged below the bottom of the third conveyor belt.
4. An intelligent magnet gumming machine as claimed in claim 1, which is characterized in that: the manipulator device comprises base, driving arm and swinging boom, the base setting in the frame, the driving arm set up on the base, driving arm and base swing joint, the swinging boom setting on the driving arm, swinging boom and driving arm swing joint, the swinging boom on be provided with the roating seat, the roating seat on be provided with lift gas pole, lift gas pole bottom be provided with the location detecting head, the location detecting head on be connected with sucking disc or tongs, the location detecting head in be provided with height sensor.
5. An intelligent magnet gumming machine as claimed in claim 1, which is characterized in that: the gluing device comprises a gluing vessel, a lower glue outlet pipe, an upper glue outlet pipe and a locking device, wherein the lower glue outlet pipe is arranged above the gluing vessel, the upper glue outlet pipe is arranged in the gluing vessel, and the locking device is arranged on the outer side of the lower glue outlet pipe and used for fixing the lower glue outlet pipe.
6. An intelligent magnet gumming machine as claimed in claim 1, which is characterized in that: the automatic gluing machine is characterized in that a programmable logic controller is arranged in the rack, the programmable logic controller is connected with a feeding device, a manipulator device, a gluing device, a detection device and a discharging device, and a dust removal air port is further arranged on the rack and connected with a dust collector.
7. An intelligent magnet gumming machine as claimed in claim 6, wherein: the detection device comprises a detection frame, wherein an upper detection area and a lower detection area are respectively arranged at the upper end and the lower end of the detection frame, a camera is arranged on the upper detection area and the lower detection area, and the camera is connected with a programmable logic controller.
8. An intelligent magnet gumming machine as claimed in claim 1, which is characterized in that: discharging device include magnetite layer board, magnetite layer board strutting arrangement and magnetite output device, the magnetite layer board set up in magnetite layer board strutting arrangement top, magnetite layer board strutting arrangement include support column, belt and chain, the belt connect the chain, the below output motor that is provided with of chain, output motor brake chain and belt remove, magnetite layer board bottom be provided with the camera, the camera connect programmable logic controller.
9. An intelligent magnet gumming machine as claimed in claim 8, wherein: the number of the support columns is three, the positions of the three support columns enclose a triangle, a lifting motor is arranged below the support columns, and the lifting motor is connected with a programmable logic controller.
10. An intelligent magnet gumming machine as claimed in claim 8, wherein: the magnetite output device include magnetite output frame, elevating gear and magnetite output port, magnetite output frame in be provided with three-layer transmission device, magnetite output port in set up the one deck and have transmission device, transmission device constitute by belt, chain and motor, elevating gear set up in magnetite output frame below, elevating gear constitute by elevator motor, lift belt and lift axle, lift axle connect the magnetite output frame, elevator motor braking lift belt drive the lift axle and reciprocate.
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| CN202010344272.9A CN111558501B (en) | 2020-04-27 | 2020-04-27 | Intelligence magnetite spreading machine |
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| CN202010344272.9A CN111558501B (en) | 2020-04-27 | 2020-04-27 | Intelligence magnetite spreading machine |
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