CN111547308A - Intelligent automatic packaging mechanical device - Google Patents
Intelligent automatic packaging mechanical device Download PDFInfo
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- CN111547308A CN111547308A CN202010357476.6A CN202010357476A CN111547308A CN 111547308 A CN111547308 A CN 111547308A CN 202010357476 A CN202010357476 A CN 202010357476A CN 111547308 A CN111547308 A CN 111547308A
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- pushing
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 144
- 238000012856 packing Methods 0.000 claims abstract description 109
- 238000007789 sealing Methods 0.000 claims abstract description 46
- 238000012546 transfer Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 230000000903 blocking effect Effects 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 8
- 230000007723 transport mechanism Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000002457 bidirectional effect Effects 0.000 description 4
- 238000007689 inspection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000009450 smart packaging Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/48—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/06—Applying adhesive tape
- B65B51/067—Applying adhesive tape to the closure flaps of boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/08—Devices for counting or registering the number of articles handled, or the number of packages produced by the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
- B65H35/0026—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape
- B65H35/0033—Hand-held or table apparatus for delivering pressure-sensitive adhesive tape and affixing it to a surface
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses an intelligent automatic packaging mechanical device, which relates to the technical field of packaging mechanical equipment, and adopts the technical scheme that: the automatic packaging machine comprises a to-be-packaged finished product conveying plate, an annular conveying workbench, a packaging working mechanism, a packaging box pushing mechanism, a blocking plate, a supporting fixing rod, a starting switch, an operation display screen, a pushing and separating transfer mechanism, a metering sensor, a packaging transfer mechanism and a power supply device; the packaging work mechanism comprises a main body, an image acquisition and distance detection device, a grabbing mechanism, a box sealing mechanism, a packaging detection mechanism, a pushing mechanism and a PLC programmable controller. This automatic packing machinery device of intelligence can carry out automatic packing work to the finished product that needs carry out the carton packing, and intelligent degree is high, and can detect the quality of carton packing to select unqualified packing, reduced workman intensity of labour, improved packing efficiency.
Description
Technical Field
The invention relates to the technical field of packaging mechanical equipment, in particular to an intelligent automatic packaging mechanical device.
Background
Packaging is the general name given to containers, materials, and accessories used in a technical process for the purpose of protecting products, facilitating storage and transportation, and promoting sales during the distribution process, and also refers to the operational activities in which a technical process or the like is applied during the use of containers, materials, and accessories for the purpose. With the continuous improvement of automation level in the manufacturing industry, the application range is expanding.
In the prior art, after the product is processed, an outer carton is usually required to be arranged outside the product so as to facilitate the protection and transportation of the product. At present, in the process of packaging products by adopting cartons, the products are usually packaged by semi-automatic telephone equipment or manually one by one, and the packaging mode has low productivity and is a great challenge to the labor intensity of workers; the existing semi-automatic carton packaging equipment has low automation degree and can not detect the packaging quality of the packaged product. Therefore, the invention aims to design an intelligent packaging mechanical device which has high automation degree and can detect the packaging quality.
Disclosure of Invention
The invention aims to provide an intelligent automatic packaging mechanical device which can automatically package finished products needing carton packaging, has high intelligent degree, can detect the carton packaging quality and screen out unqualified packages, reduces the labor intensity of workers and improves the packaging efficiency.
The technical purpose of the invention is realized by the following technical scheme: an intelligent automatic packaging mechanical device comprises a to-be-packaged finished product conveying plate, an annular conveying workbench, a packaging working mechanism, a packaging box pushing mechanism, a packaging transferring mechanism and a power supply device, wherein the end part of the to-be-packaged finished product conveying plate is connected with the outer side wall of the annular conveying workbench, the packaging working mechanism is positioned in a ring of the annular conveying workbench, and the packaging box pushing mechanism is close to the outer side wall of a straight section of the annular conveying workbench; the packaging working mechanism comprises a main body close to the inner side wall of the annular conveying working platform, and the side wall of the main body close to the annular conveying working platform is sequentially provided with an image acquisition and distance detection device, a grabbing mechanism, a box sealing mechanism, a packaging detection mechanism and a pushing-away mechanism; the top surface of the annular conveying workbench is provided with a blocking plate close to the packaging and transferring mechanism; the top surface of the main body is provided with a PLC programmable controller; the outer side wall of the annular conveying workbench is fixedly connected with a supporting fixing rod; a starting switch is arranged on the side wall of the supporting fixed rod; an operation display screen is arranged at the top end of the supporting fixed rod; the packaging and transferring mechanism is provided with a metering sensor;
the central axes of the packing box pushing mechanism and the grabbing mechanism are positioned on the same straight line;
the outer side wall of the annular conveying workbench is connected with a pushing and separating transfer mechanism, and the pushing and separating transfer mechanism and the central axis of the pushing and separating mechanism are located on the same straight line.
By adopting the technical scheme, in the process of carton packaging of the produced finished products, the finished products needing carton packaging are conveniently conveyed to the surface of the annular conveying workbench through the conveying plate for the finished products to be packaged; the finished products to be packaged are conveniently and annularly transmitted on the surface of the annular conveying workbench through the annular conveying workbench, when the finished product to be packaged is transmitted to a position close to the packaging working mechanism, the image information and the position distance information of the finished product to be packaged are acquired by the image acquisition and distance detection device, and transmits the image information and the position distance information to a PLC programmable controller for analysis and processing, then the PLC controls the grabbing mechanism to grab and clamp the finished product to be packaged which is transmitted to the position under the grabbing mechanism according to the image information and the position distance information, meanwhile, the PLC controls the packing box pushing mechanism to work, the paper box which is put into the packing box pushing mechanism in advance is pushed to the position right below the grabbing mechanism, then the PLC controls the grabbing mechanism to work, and the grabbed and clamped finished products to be packaged are released into the carton; when the carton filled with the finished product is transported to a position right below the carton sealing mechanism, the PLC controls the carton sealing mechanism to work in a programmable manner, and the top end of the carton filled with the finished product is sealed to finish the packaging and carton sealing work of the finished product to be packaged;
the detection of the packaging quality of the carton subjected to packaging and sealing is facilitated through the packaging detection mechanism, and the detection information is transmitted to the PLC, the PLC analyzes and processes the detection information, if the detection information does not meet the preset data setting requirement, the PLC controls the pushing-away mechanism to work according to the detection information, so that the carton with the packaging quality not meeting the requirement is pushed to the pushing-away transfer mechanism from the top surface of the annular conveying workbench, the carton with the packaging quality meeting the requirement is continuously transferred through the annular conveying workbench, and the carton with the packaging quality meeting the requirement is conveniently blocked through the blocking plate, so that the carton subjected to packaging is transmitted to the packaging transfer mechanism; the quantity information of the packaged cartons can be conveniently collected through the metering sensor, the quantity information is transmitted to the PLC for analysis and processing, and then the PLC transmits the quantity information to the operation display screen for display, so that the counting of the packaging cartons is realized; the intelligent automatic packaging mechanical device is convenient to start by a starting switch; through operating the display screen, setting and adjusting various working parameters of the intelligent automatic packaging mechanical device are facilitated; this automatic packing machinery device of intelligence can carry out automatic packing work to the finished product that needs carry out the carton packing, and intelligent degree is high, and can detect the quality of carton packing to select unqualified packing, reduced workman intensity of labour, improved packing efficiency.
The invention is further configured to: the image acquisition and distance detection device comprises a supporting rod fixedly connected with the side wall of the main body, a first image acquisition camera and an infrared distance detector fixedly connected with the end part of the supporting rod, and the first image acquisition camera and the infrared distance detector are connected with the PLC.
By adopting the technical scheme, the first image acquisition camera and the infrared distance detector can be conveniently installed through the supporting rod; the first image acquisition camera is used for conveniently acquiring the image information of the finished product to be packaged; through, infrared distance detector is convenient for treat the packing finished product and gather apart from the positional information of packing operating device, and the PLC programmable controller of being convenient for carries out work according to each part of this positional information control packing operating device.
The invention is further configured to: the gripping device is composed of a first telescopic cylinder fixedly connected with the side wall of the main body; the telescopic end of the first telescopic cylinder is fixedly connected with a second telescopic cylinder, and the second telescopic cylinder is vertically connected with the telescopic end of the first telescopic cylinder; a cross rod is fixedly connected with the telescopic end of the second telescopic cylinder; the end part of the cross rod is fixedly connected with a grabbing clamp; the grabbing clamp comprises a vertical rod fixedly connected with the end part of the transverse rod, a bidirectional telescopic cylinder fixedly connected with the end part of the vertical rod and clamping blocks fixedly connected with two end parts of the bidirectional telescopic cylinder respectively, and the first telescopic cylinder, the second telescopic cylinder and the bidirectional telescopic cylinder are connected with the PLC.
Through adopting above-mentioned technical scheme, through the grabbing device that first telescopic cylinder, the telescopic cylinder of second, horizontal pole and grabbing press from both sides constitute, be convenient for snatch the centre gripping work to treating the packing finished product.
The invention is further configured to: the box sealing mechanism comprises a third telescopic cylinder fixedly connected with the side wall of the main body and a U-shaped box sealing frame fixedly connected with the end part of the third telescopic cylinder; the top ends of two parallel side plates of the U-shaped box sealing frame are provided with slide rails; the slide rail is connected with a stepping motor in a sliding manner; the stepping motor is fixedly connected with an installation frame, and the installation frame is positioned in the slide rail; the mounting frame is provided with a reel sealing tape device and a cutting device close to the reel sealing tape device.
Through adopting above-mentioned technical scheme, through third cylinder, U-shaped joint sealing frame, slide rail, step motor, installation frame, reel sealing tape ware and cutting device, be convenient for realize the joint sealing operation to the top of being equipped with finished product carton.
The invention is further configured to: the package detection mechanism comprises a mounting rod fixedly connected with the side wall of the main body; and a second image acquisition camera is fixedly mounted at the end part of the mounting rod and is connected with the PLC.
By adopting the technical scheme, the second image acquisition camera is convenient to install and fix through the installation rod; through the second image acquisition camera, be convenient for gather the image information of packing, the carton that the joint sealing was accomplished to transmit this image information to PLC programmable controller, thereby be convenient for PLC controller is according to the packing quality condition of this image information analysis carton.
The invention is further configured to: the pushing-off mechanism comprises a fourth telescopic cylinder fixedly connected with the side wall of the main body, a fifth telescopic cylinder vertically connected with the telescopic end of the fourth telescopic cylinder and a pushing-off plate vertically connected with the telescopic end of the fifth telescopic cylinder.
Through adopting above-mentioned technical scheme, through fourth telescopic cylinder, fifth telescopic cylinder and push away from pushing away from the mechanism that the board constitutes, be convenient for realize pushing away the operation of transporting work platform top surface with the carton that does not conform to packing quality.
The invention is further configured to: the packaging and transferring mechanism comprises a first transferring plate connected with the outer ring side wall of the annular conveying workbench, the bottom end of the first transferring plate is connected with a first containing and transferring trolley, and the metering sensor is installed on the surface of the first transferring plate and connected with the PLC.
Through adopting above-mentioned technical scheme, through the packing transport mechanism that first transport board and first transfer car (buggy) that holds constitute, be convenient for pack and accomplish and the transportation of packing quality accord with the carton of requirement.
The invention is further configured to: the packing box pushing mechanism comprises a box body, the box body is provided with a packing box outlet, the central axis of the packing box outlet and the central axis of the grabbing mechanism are positioned on the same straight line, and the packing box outlet and the grabbing mechanism are respectively close to the outer ring side wall and the inner ring side wall of the annular conveying workbench; the bottom end in the box body is fixedly connected with a placing table, one end part of the placing table is abutted against the outlet of the packing box, and the top surface of the placing table and the bottom end of the outlet of the packing box are positioned on the same straight line; a telescopic pushing cylinder opposite to the outlet of the packing box is arranged on the inner side wall of the box body; the bottom end of the telescopic pushing cylinder is fixedly connected with a pushing plate close to the top surface of the placing table.
Through adopting above-mentioned technical scheme, through packing box export and flexible propelling movement cylinder, be convenient for will place in carton propelling movement to annular conveying table top surface of placing the platform top surface.
The invention is further configured to: the pushing and separating transfer mechanism comprises a second transfer plate connected with the outer ring side wall of the annular conveying workbench, and the bottom end of the second transfer plate is connected with a second containing transfer trolley.
Through adopting above-mentioned technical scheme, hold the transfer car (buggy) through second transfer board and second, be convenient for transport the carton that packing quality is unsatisfactory.
In conclusion, the invention has the following beneficial effects: the finished products to be packaged are conveniently conveyed to the surface of the annular conveying workbench through the finished product conveying plate to be packaged; the finished products to be packaged are conveniently and annularly transmitted on the surface of the annular conveying workbench through the annular conveying workbench, when the finished product to be packaged is transmitted to a position close to the packaging working mechanism, the image information and the position distance information of the finished product to be packaged are acquired by the image acquisition and distance detection device, and transmits the image information and the position distance information to a PLC programmable controller for analysis and processing, then the PLC controls the grabbing mechanism to grab and clamp the finished product to be packaged which is transmitted to the position under the grabbing mechanism according to the image information and the position distance information, meanwhile, the PLC controls the packing box pushing mechanism to work, the paper box which is put into the packing box pushing mechanism in advance is pushed to the position right below the grabbing mechanism, then the PLC controls the grabbing mechanism to work, and the grabbed and clamped finished products to be packaged are released into the carton; when the carton filled with the finished product is transported to a position right below the carton sealing mechanism, the PLC controls the carton sealing mechanism to work in a programmable manner, and the top end of the carton filled with the finished product is sealed to finish the packaging and carton sealing work of the finished product to be packaged; the detection of the packaging quality of the carton subjected to packaging and sealing is facilitated through the packaging detection mechanism, and the detection information is transmitted to the PLC, the PLC analyzes and processes the detection information, if the detection information does not meet the preset data setting requirement, the PLC controls the pushing-away mechanism to work according to the detection information, so that the carton with the packaging quality not meeting the requirement is pushed to the pushing-away transfer mechanism from the top surface of the annular conveying workbench, the carton with the packaging quality meeting the requirement is continuously transferred through the annular conveying workbench, and the carton with the packaging quality meeting the requirement is conveniently blocked through the blocking plate, so that the carton subjected to packaging is transmitted to the packaging transfer mechanism; the quantity information of the packaged cartons can be conveniently collected through the metering sensor, the quantity information is transmitted to the PLC for analysis and processing, and then the PLC transmits the quantity information to the operation display screen for display, so that the counting of the packaging cartons is realized; the intelligent automatic packaging mechanical device is convenient to start by a starting switch; through operating the display screen, setting and adjusting various working parameters of the intelligent automatic packaging mechanical device are facilitated; this automatic packing machinery device of intelligence can carry out automatic packing work to the finished product that needs carry out the carton packing, and intelligent degree is high, and can detect the quality of carton packing to select unqualified packing, reduced workman intensity of labour, improved packing efficiency.
Drawings
FIG. 1 is a schematic structural diagram in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an image capturing and distance detecting apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic view of the structure of the grasping mechanism in the embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a box sealing mechanism in an embodiment of the invention;
FIG. 5 is a schematic diagram of the structure of a package inspection mechanism in an embodiment of the present invention;
FIG. 6 is a schematic structural view of a push-off mechanism in an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a packing box pushing mechanism in the embodiment of the invention.
In the figure: 1. a finished product conveying plate to be packaged; 2. an endless transfer table; 3. a power supply device; 4. a main body; 5. a damming board; 6. a PLC programmable controller; 7. supporting the fixed rod; 8. starting a switch; 9. operating the display screen; 10. a metering sensor; 11. a support bar; 12. a first image capturing camera; 13. an infrared distance detector; 14. a first telescopic cylinder; 15. a second telescopic cylinder; 16. a cross bar; 17. a vertical rod; 18. a bidirectional telescopic cylinder; 19. a clamping block; 20. a third telescopic cylinder; 21. a U-shaped box sealing frame; 22. a slide rail; 23. a stepping motor; 24. a mounting frame; 25. a reel sealing tape device; 26. a cutting device; 27. mounting a rod; 28. a second image capturing camera; 29. a fourth telescopic cylinder; 30. a fifth telescopic cylinder; 31. a push-off plate; 32. a first transfer plate; 33. a first holding transfer trolley; 34. a second transfer plate; 35. a second containing transfer trolley; 36. the outlet of the packing box; 37. a placing table; 38. a telescopic pushing cylinder; 39. a box body; 40. a push plate; 41. an image acquisition and distance detection device; 42. a grabbing mechanism; 43. a box sealing mechanism; 44. a package detection mechanism; 45. a push-off mechanism; 46. packing box push mechanism.
Detailed Description
The present invention is described in further detail below with reference to figures 1-7.
Example (b): the utility model provides an automatic packing mechanical device of intelligence, as shown in fig. 1 to 7, including treating packing finished product conveying board 1, annular conveying workstation 2, packing operating mechanism, packing box push mechanism 46, packing transport mechanism and power supply unit 3, treat that the tip and the 2 lateral walls of annular conveying workstation of packing finished product conveying board 1 are connected, packing operating mechanism is located annular conveying workstation 2's intra-annular, packing box push mechanism 46 is close to the lateral wall of the 2 straight sections of annular conveying workstation. The packaging working mechanism comprises a main body 4 close to the inner side wall of the annular conveying working platform, and an image acquisition and distance detection device 41, a grabbing mechanism 42, a box sealing mechanism 43, a packaging detection mechanism 44 and a pushing-away mechanism 45 are sequentially installed on the side wall of the main body 4 close to the annular conveying working platform. The top surface edge of the annular conveying workbench 2 is provided with an annular fence (not marked in the figure), and the top surface of the annular fence is provided with a stop plate 5 close to the packaging transfer mechanism. The top surface of the main body 4 is provided with a PLC programmable controller 6. The outer side wall of the annular conveying workbench 2 is fixedly connected with a supporting and fixing rod 7. The side wall of the supporting and fixing rod 7 is provided with a starting switch 8. An operation display screen 9 is arranged at the top end of the supporting and fixing rod 7. The packaging transfer mechanism is provided with a metering sensor 10.
The central axes of the package pushing mechanism 46 and the grabbing mechanism 42 are in the same line.
The outer side wall of the annular conveying workbench 2 is connected with a pushing and separating transfer mechanism, and the pushing and separating transfer mechanism and the central axis of the pushing and separating mechanism 45 are located on the same straight line.
In this embodiment, in the process of carton packing of produced finished products, the finished products to be carton packed are conveniently conveyed to the surface of the annular conveying workbench 2 through the finished product conveying plate 1 to be packed. The finished products to be packaged are conveniently and annularly transmitted on the surface of the annular transmission workbench 2 through the annular transmission workbench 2, when the finished products to be packaged are transmitted to a position close to the packaging working mechanism, the image information and the position distance information of the finished products to be packaged are acquired through the image acquisition and distance detection device 41 and are transmitted to the PLC 6 for analysis and processing, then the PLC 6 controls the grabbing mechanism 42 to grab and clamp the finished products to be packaged transmitted to the position right below the grabbing mechanism 42 according to the image information and the position distance information, meanwhile, the PLC 6 controls the packaging box pushing mechanism 46 to work, a carton which is put into the packaging box pushing mechanism 46 in advance is pushed to the position right below the grabbing mechanism 42, and then the PLC 6 controls the grabbing mechanism 42 to work, and releasing the grabbed and clamped finished products to be packaged into the carton. When the carton filled with the finished products is transferred to a position right below the carton sealing mechanism 43, the PLC controls the carton sealing mechanism 43 to work in a programmable manner, and the top end of the carton filled with the finished products is sealed to finish the packaging and carton sealing work of the finished products to be packaged.
Through packing detection mechanism 44, be convenient for carry out the detection of packing quality to the carton of accomplishing the packing joint sealing, and will detect information transfer to PLC programmable controller 6, PLC programmable controller 6 carries out analysis and processing to this detection information, if this detection information is not conform to the demand of advance data set, PLC programmable controller 6 pushes away from mechanism 45 and carries out work according to this detection information control, thereby with the carton that packing quality is not conform to the requirement by 2 top surface propelling movement of annular conveying workstation to pushing away from transport mechanism, the carton that packing quality meets the requirements continues to be transported through annular conveying workstation 2, through arresting plate 5, be convenient for arrest the carton that packing quality meets the requirements, thereby make the carton that the packing was accomplished transmit to packing transport mechanism. Through the metering sensor 10, be convenient for gather the carton quantity information that the packing was accomplished to with this quantity information transmission to PLC programmable control go to carry out analysis and processing, then PLC programmable controller 6 shows this quantity information transmission to operation display screen 9, realizes the count of packing carton. Through starting switch 8, be convenient for carry out the start-up work to intelligent automatic packing mechanical device. Through operation display screen 9, be convenient for set up each operating parameter who adjusts intelligent automatic packaging machinery device. This automatic packing machinery device of intelligence can carry out automatic packing work to the finished product that needs carry out the carton packing, and intelligent degree is high, and can detect the quality of carton packing to select unqualified packing, reduced workman intensity of labour, improved packing efficiency.
The image collecting and distance detecting device 41 comprises a supporting rod 11 fixedly connected with the side wall of the main body 4, a first image collecting camera 12 and an infrared distance detector 13 fixedly connected with the end part of the supporting rod 11, and the first image collecting camera 12 and the infrared distance detector 13 are connected with the PLC 6.
In the present embodiment, the mounting of the first image pickup camera 12 and the infrared distance detector 13 is facilitated by the support rod 11. The first image collecting camera 12 is used for collecting image information of the finished product to be packaged conveniently. Through, infrared distance detector 13 is convenient for treat the packing finished product apart from the positional information collection of packing operating device, and PLC programmable controller 6 of being convenient for carries out work according to each part of this positional information control packing operating device.
The gripping means consist of a first telescopic cylinder 14 fixedly connected to the side wall of the body 4. The flexible end fixedly connected with second telescopic cylinder 15 of first telescopic cylinder 14, second telescopic cylinder 15 is connected with the flexible end of first telescopic cylinder 14 perpendicularly. The telescopic end of the second telescopic cylinder 15 is fixedly connected with a cross bar 16. The ends of the cross bar 16 are fixedly connected with gripping clamps. The grabbing clamp comprises a vertical rod 17 fixedly connected with the end part of a cross rod 16, a two-way telescopic cylinder 18 fixedly connected with the end part of the vertical rod 17 and clamping blocks 19 respectively fixedly connected with two end parts of the two-way telescopic cylinder 18, and the first telescopic cylinder 14, the second telescopic cylinder 15 and the two-way telescopic cylinder 18 are connected with the PLC 6.
In this embodiment, the gripping device composed of the first telescopic cylinder 14, the second telescopic cylinder 15, the cross bar 16 and the gripping clamp facilitates gripping and clamping work on the finished product to be packaged.
The box sealing mechanism 43 comprises a third telescopic cylinder 20 fixedly connected with the side wall of the main body 4 and a U-shaped box sealing frame 21 fixedly connected with the end part of the third telescopic cylinder 20. The top ends of two parallel side plates of the U-shaped box sealing frame 21 are fixed with slide rails 22. A stepping motor 23 is slidably connected to the slide rail 22. The stepping motor 23 is fixedly connected with a mounting frame 24, and the mounting frame 24 is located inside the slide rail 22. The mounting frame 24 is mounted with a roll sealing tape dispenser 25 and a cutting device 26 adjacent to the roll sealing tape dispenser 25.
In the present embodiment, the third telescopic cylinder 20, the U-shaped carton sealing frame 21, the slide rail 22, the stepping motor 23, the mounting frame 24, the roll sealing tape device 25 and the cutting device 26 are used to facilitate the carton sealing operation on the top of the carton filled with the finished product.
The package inspection mechanism 44 includes a mounting bar 27 fixedly attached to a side wall of the body 4. A second image acquisition camera 28 is fixedly arranged at the end part of the mounting rod 27, and the second image acquisition camera 28 is connected with the PLC 6.
In the present embodiment, the mounting and fixing of the second image capturing camera 28 are facilitated by the mounting rod 27. The second image collecting camera 28 is used for collecting image information of the carton which is packaged and sealed, and transmitting the image information to the PLC 6, so that the PLC can analyze the packaging quality condition of the carton according to the image information.
The push-off mechanism 45 comprises a fourth telescopic cylinder 29 fixedly connected with the side wall of the main body 4, a fifth telescopic cylinder 30 vertically connected with the telescopic end of the fourth telescopic cylinder 29 and a push-off plate 31 vertically connected with the telescopic end of the fifth telescopic cylinder 30.
In the embodiment, the pushing-off mechanism 45 formed by the fourth telescopic cylinder 29, the fifth telescopic cylinder 30 and the pushing-off plate 31 is used for pushing the cartons which do not meet the packaging quality out of the top surface of the transfer working platform.
The packaging and transferring mechanism comprises a first transferring plate 32 connected with the outer ring side wall of the annular conveying workbench 2, the bottom end of the first transferring plate 32 is connected with a first containing and transferring trolley 33, and the metering sensor 10 is installed on the surface of the first transferring plate 32 and is connected with the PLC 6.
In the embodiment, the first transfer plate 32 and the first containing transfer trolley 33 form a packaging transfer mechanism, so that the transportation of the cartons which are packaged completely and have the packaging quality meeting the requirements is facilitated.
The packing box pushing mechanism 46 comprises a box body 39, a packing box outlet 36 is formed in the box body 39, the central axes of the packing box outlet 36 and the grabbing mechanism 42 are located on the same straight line, and the packing box outlet 36 and the grabbing mechanism 42 are close to the outer ring side wall and the inner ring side wall of the annular conveying workbench 2 respectively. The bottom end inside the box body 39 is fixedly connected with a placing table 37, one end part of the placing table 37 is abutted against the outlet 36 of the packing box, and the top surface of the placing table 37 and the bottom end of the outlet 36 of the packing box are positioned on the same straight line. A telescopic pushing cylinder 38 opposite to the packing box outlet 36 is fixedly arranged on the inner side wall of the box body 39. The telescopic pushing cylinder 38 is fixedly connected with a pushing plate 40 with the bottom end close to the top surface of the placing table 37.
In the present embodiment, the cartons placed on the top surface of the placing table 37 are conveniently pushed to the top surface of the endless conveying table 2 through the packing box outlet 36 and the telescopic pushing cylinder 38.
The pushing and separating transfer mechanism comprises a second transfer plate 34 connected with the outer ring side wall of the annular conveying workbench 2, and the bottom end of the second transfer plate 34 is connected with a second containing transfer trolley 35.
In this embodiment, the second transfer plate 34 and the second holding transfer trolley 35 facilitate the transfer of cartons having an unsatisfactory packaging quality.
The working principle is as follows: in the process of carrying out carton packing on the finished products, the finished products needing to be subjected to carton packing are conveniently conveyed to the surface of the annular conveying workbench 2 through the conveying plate 1 for the finished products to be packed. The finished products to be packaged are conveniently and annularly transmitted on the surface of the annular transmission workbench 2 through the annular transmission workbench 2, when the finished products to be packaged are transmitted to a position close to the packaging working mechanism, the image information and the position distance information of the finished products to be packaged are acquired through the image acquisition and distance detection device 41 and are transmitted to the PLC 6 for analysis and processing, then the PLC 6 controls the grabbing mechanism 42 to grab and clamp the finished products to be packaged transmitted to the position right below the grabbing mechanism 42 according to the image information and the position distance information, meanwhile, the PLC 6 controls the packaging box pushing mechanism 46 to work, a carton which is put into the packaging box pushing mechanism 46 in advance is pushed to the position right below the grabbing mechanism 42, and then the PLC 6 controls the grabbing mechanism 42 to work, and releasing the grabbed and clamped finished products to be packaged into the carton. When the carton filled with the finished products is transferred to a position right below the carton sealing mechanism 43, the PLC controls the carton sealing mechanism 43 to work in a programmable manner, and the top end of the carton filled with the finished products is sealed to finish the packaging and carton sealing work of the finished products to be packaged.
Through packing detection mechanism 44, be convenient for carry out the detection of packing quality to the carton of accomplishing the packing joint sealing, and will detect information transfer to PLC programmable controller 6, PLC programmable controller 6 carries out analysis and processing to this detection information, if this detection information is not conform to the demand of advance data set, PLC programmable controller 6 pushes away from mechanism 45 and carries out work according to this detection information control, thereby with the carton that packing quality is not conform to the requirement by 2 top surface propelling movement of annular conveying workstation to pushing away from transport mechanism, the carton that packing quality meets the requirements continues to be transported through annular conveying workstation 2, through arresting plate 5, be convenient for arrest the carton that packing quality meets the requirements, thereby make the carton that the packing was accomplished transmit to packing transport mechanism. Through the metering sensor 10, be convenient for gather the carton quantity information that the packing was accomplished to with this quantity information transmission to PLC programmable control go to carry out analysis and processing, then PLC programmable controller 6 shows this quantity information transmission to operation display screen 9, realizes the count of packing carton. Through starting switch 8, be convenient for carry out the start-up work to intelligent automatic packing mechanical device. Through operation display screen 9, be convenient for set up each operating parameter who adjusts intelligent automatic packaging machinery device. This automatic packing machinery device of intelligence can carry out automatic packing work to the finished product that needs carry out the carton packing, and intelligent degree is high, and can detect the quality of carton packing to select unqualified packing, reduced workman intensity of labour, improved packing efficiency.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (9)
1. The utility model provides an automatic packing machinery of intelligence, characterized by: the packaging device comprises a to-be-packaged finished product conveying plate (1), an annular conveying workbench (2), a packaging working mechanism, a packaging box pushing mechanism (46), a packaging transferring mechanism and a power supply device (3), wherein the end part of the to-be-packaged finished product conveying plate (1) is connected with the outer side wall of the annular conveying workbench (2), the packaging working mechanism is positioned in a ring of the annular conveying workbench (2), and the packaging box pushing mechanism (46) is close to the outer side wall of a straight section of the annular conveying workbench (2); the packaging working mechanism comprises a main body (4) close to the inner side wall of the annular conveying working platform, and an image acquisition and distance detection device (41), a grabbing mechanism (42), a box sealing mechanism (43), a packaging detection mechanism (44) and a pushing-away mechanism (45) are sequentially arranged on the side wall, close to the annular conveying working platform, of the main body (4); the top surface of the annular conveying workbench (2) is provided with a blocking plate (5) close to the packaging and transferring mechanism; a PLC programmable controller (6) is arranged on the top surface of the main body (4); the outer side wall of the annular conveying workbench (2) is fixedly connected with a supporting and fixing rod (7); a starting switch (8) is arranged on the side wall of the supporting and fixing rod (7); an operation display screen (9) is arranged at the top end of the supporting and fixing rod (7); the packaging and transferring mechanism is provided with a metering sensor (10);
the central axes of the packing box pushing mechanism (46) and the grabbing mechanism (42) are positioned on the same straight line;
the outer side wall of the annular conveying workbench (2) is connected with a pushing and separating transfer mechanism, and the pushing and separating transfer mechanism and the central axis of the pushing and separating mechanism (45) are located on the same straight line.
2. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: image acquisition and distance detection device (41) include with main part (4) lateral wall fixed connection's bracing piece (11), with bracing piece (11) tip fixed connection's first image acquisition camera (12) and infrared distance detector (13), first image acquisition camera (12) and infrared distance detector (13) are connected with PLC programmable controller (6).
3. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: the gripping device is composed of a first telescopic cylinder (14) fixedly connected with the side wall of the main body (4); the telescopic end of the first telescopic cylinder (14) is fixedly connected with a second telescopic cylinder (15), and the second telescopic cylinder (15) is vertically connected with the telescopic end of the first telescopic cylinder (14); a cross bar (16) is fixedly connected with the telescopic end of the second telescopic cylinder (15); the end part of the cross rod (16) is fixedly connected with a grabbing clamp; the grabbing clamp comprises a vertical rod (17) fixedly connected with the end part of a transverse rod (16), a two-way telescopic cylinder (18) fixedly connected with the end part of the vertical rod (17) and clamping blocks (19) respectively fixedly connected with two end parts of the two-way telescopic cylinder (18), and the first telescopic cylinder (14), the second telescopic cylinder (15) and the two-way telescopic cylinder (18) are connected with a PLC (programmable logic controller) (6).
4. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: the box sealing mechanism (43) comprises a third telescopic cylinder (20) fixedly connected with the side wall of the main body (4) and a U-shaped box sealing frame (21) fixedly connected with the end part of the third telescopic cylinder (20); the top ends of two side plates which are parallel to each other of the U-shaped box sealing frame (21) are provided with slide rails (22); the slide rail (22) is connected with a stepping motor (23) in a sliding way; the stepping motor (23) is fixedly connected with an installation frame (24), and the installation frame (24) is positioned inside the sliding rail (22); the mounting frame (24) is provided with a roll sealing tape dispenser (25) and a cutting device (26) close to the roll sealing tape dispenser (25).
5. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: the package detection mechanism (44) comprises a mounting rod (27) fixedly connected with the side wall of the main body (4); and a second image acquisition camera (28) is fixedly installed at the end part of the installation rod (27), and the second image acquisition camera (28) is connected with the PLC (programmable logic controller) (6).
6. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: the push-off mechanism (45) comprises a fourth telescopic cylinder (29) fixedly connected with the side wall of the main body (4), a fifth telescopic cylinder (30) vertically connected with the telescopic end of the fourth telescopic cylinder (29) and a push-off plate (31) vertically connected with the telescopic end of the fifth telescopic cylinder (30).
7. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: the packaging and transferring mechanism comprises a first transferring plate (32) connected with the outer ring side wall of the annular conveying workbench (2), the bottom end of the first transferring plate (32) is connected with a first containing and transferring trolley (33), and the metering sensor (10) is installed on the surface of the first transferring plate (32) and is connected with the PLC (programmable logic controller) (6).
8. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: the packing box pushing mechanism (46) comprises a box body (39), a packing box outlet (36) is formed in the box body (39), the central axes of the packing box outlet (36) and the grabbing mechanism (42) are located on the same straight line, and the packing box outlet (36) and the grabbing mechanism (42) are respectively close to the outer ring side wall and the inner ring side wall of the annular conveying workbench (2); the bottom end in the box body (39) is fixedly connected with a placing table (37), one end part of the placing table (37) is abutted against the outlet (36) of the packing box, and the top surface of the placing table (37) and the bottom end of the outlet (36) of the packing box are positioned on the same straight line; a telescopic pushing cylinder (38) opposite to the outlet (36) of the packing box is arranged on the inner side wall of the box body (39); the telescopic end of the telescopic pushing cylinder (38) is fixedly connected with a pushing plate (40) with the bottom end close to the top surface of the placing table (37).
9. The intelligent automatic packaging mechanical device as claimed in claim 1, wherein: the pushing and separating transfer mechanism comprises a second transfer plate (34) connected with the outer ring side wall of the annular conveying workbench (2), and the bottom end of the second transfer plate (34) is connected with a second containing transfer trolley (35).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010357476.6A CN111547308B (en) | 2020-04-29 | 2020-04-29 | Intelligent automatic packaging mechanical device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010357476.6A CN111547308B (en) | 2020-04-29 | 2020-04-29 | Intelligent automatic packaging mechanical device |
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| CN111547308A true CN111547308A (en) | 2020-08-18 |
| CN111547308B CN111547308B (en) | 2022-05-06 |
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| CN202010357476.6A Expired - Fee Related CN111547308B (en) | 2020-04-29 | 2020-04-29 | Intelligent automatic packaging mechanical device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113017252A (en) * | 2021-02-03 | 2021-06-25 | 浙江富安莱科技有限公司 | Packing transportation table |
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