CN111498180A - A kind of intermittent automatic packing device for books - Google Patents

A kind of intermittent automatic packing device for books Download PDF

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Publication number
CN111498180A
CN111498180A CN202010341193.2A CN202010341193A CN111498180A CN 111498180 A CN111498180 A CN 111498180A CN 202010341193 A CN202010341193 A CN 202010341193A CN 111498180 A CN111498180 A CN 111498180A
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book
cylinder
plate
pushing
centering
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张吉超
张成林
张贻弓
沈长鹏
张小艺
刘鹏
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Shandong Luojiesite Logistics Technology Co ltd
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Shandong Luojiesite Logistics Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/44Arranging and feeding articles in groups by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

一种图书断续自动装箱装置,涉及物流设备领域,包括上层传送机构、推书机构、跌落装箱机构及下层输送机构,所述上层传送机构两侧各设有一理书机构,在上层传送机构正上方设有推书机构,所述跌落装箱机构处于上层传送机构端部并与推书机构相配合,所述下层输送机构处于跌落装置机构正下方,本发明解决了现在图书装箱劳动强度大,人工成本高,效率慢的缺点,利用多种机构组合作用实现了图书的自动承接装箱,以方便后续工序的进行。

Figure 202010341193

An automatic intermittent book packing device, relating to the field of logistics equipment, includes an upper conveying mechanism, a book pushing mechanism, a drop packing mechanism, and a lower conveying mechanism. The upper conveying mechanism has a book sorting mechanism on each side, and a book pushing mechanism is located directly above it. The drop packing mechanism is located at the end of the upper conveying mechanism and cooperates with the book pushing mechanism. The lower conveying mechanism is located directly below the drop packing mechanism. This invention solves the shortcomings of current book packing methods, such as high labor intensity, high labor costs, and slow efficiency. By utilizing the combined action of multiple mechanisms, it achieves automatic book receiving and packing, facilitating subsequent processes.

Figure 202010341193

Description

一种图书断续自动装箱装置A kind of intermittent automatic packing device for books

技术领域technical field

本发明涉及物流设备领域,具体涉及一种图书断续自动装箱装置。The invention relates to the field of logistics equipment, in particular to an intermittent automatic box packing device for books.

背景技术Background technique

随着科技发展,人们购买书籍从平时的线下转移到了各个线上电商平台,人们一般一次购买好几本书籍,然后目前图书装箱,大部分为人工将图书装入纸箱,然后进行打包包装,劳动强度大,人工成本高,效率慢。With the development of science and technology, people buy books from the usual offline to various online e-commerce platforms. People generally buy several books at a time, and then the books are currently packed in boxes, most of which are manually packed into cartons, and then packaged and packaged. , The labor intensity is high, the labor cost is high, and the efficiency is slow.

中国专利CN105836679B公开了一种多用图书搬运书车,利用搬运小车仅仅进行图书的搬运,无法适应目前市场需求,对图书进行装箱打包工作。Chinese patent CN105836679B discloses a multi-purpose book-carrying trolley, which uses a trolley to only carry books, which cannot meet current market demands, and packs and packs books.

发明内容SUMMARY OF THE INVENTION

针对现有多本书籍需要人工整理、放置纸箱导致劳动强度大、效率低的问题,本发明提供一种图书断续自动装箱装置,可以避免上述问题的发生。Aiming at the problems of high labor intensity and low efficiency that many existing books need to be manually arranged and placed in cartons, the present invention provides an intermittent automatic cartoning device for books, which can avoid the occurrence of the above problems.

本发明解决其技术问题所采取的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:

一种图书断续自动装箱装置,包括上层传送机构、推书机构、跌落装箱机构及下层输送机构,所述上层传送机构两侧各设有一理书机构,在上层传送机构正上方设有推书机构,所述跌落装箱机构处于上层传送机构端部并与推书机构相配合,所述下层输送机构处于跌落装置机构正下方。An intermittent automatic boxing device for books, comprising an upper layer conveying mechanism, a book pushing mechanism, a drop boxing mechanism and a lower layer conveying mechanism, a book sorting mechanism is arranged on each side of the upper layer conveying mechanism, and a book arrangement mechanism is arranged directly above the upper layer conveying mechanism. A book pushing mechanism, the drop boxing mechanism is located at the end of the upper conveying mechanism and is matched with the book pushing mechanism, and the lower conveying mechanism is located just below the dropping device mechanism.

进一步地,所述理书机构至少包括第一气缸,所述第一气缸连接有理书板,两个所述第一气缸能够驱动两个所述理书相互靠近和远离。Further, the book-arranging mechanism includes at least a first air cylinder, the first air cylinder is connected with a book-arranging board, and the two first air cylinders can drive the two book-arranging devices to approach and move away from each other.

进一步地,所述第一气缸至少一侧设有第一导向机构,所述第一导向机构包括第一导向杆及第一导向管,所述第一导向管内滑动配合有第一导向杆,所述第一导向杆端部连接有理书板。Further, at least one side of the first cylinder is provided with a first guide mechanism, the first guide mechanism includes a first guide rod and a first guide tube, and the first guide tube is slidably fitted with a first guide rod, so The end of the first guide rod is connected with a rational board.

进一步地,所述理书机构还包括有一理书支架,所述理书支架上安装有所述第一气缸与导向机构。Further, the book-arranging mechanism further includes a book-arranging support on which the first air cylinder and the guiding mechanism are mounted.

进一步地,所述推书机构包括推书架,所述推书架上固定安装有一推书水平气缸,所述推书水平气缸端部连接有推书升降气缸,所示推送升降气缸端部连接有推书板。Further, the book-pushing mechanism includes a book-pushing shelf, and a book-pushing horizontal cylinder is fixedly installed on the book-pushing shelf, and an end of the book-pushing horizontal cylinder is connected with a book-pushing lifting cylinder, and the end of the pushing and lifting cylinder shown is connected with a pusher. book board.

进一步地,所述推书架两侧各设有一滑动杆,所述滑动杆上配合有滑动块,两个所述滑动块之间设有一托板,所述托板连接有推书水平气缸,托板中部竖直安装有推书升降气缸。Further, a sliding rod is provided on both sides of the push shelf, a sliding block is fitted on the sliding rod, a support plate is arranged between the two sliding blocks, and the support plate is connected with a book-pushing horizontal cylinder, which supports the book pusher. A book-pushing and lifting cylinder is vertically installed in the middle of the plate.

进一步地,所述托板上还设有第二导向机构,所述第二导向机构包括第二导向杆及第二导向管,所述第二导向管内滑动配合有第二导向杆,所述第二导向杆端部连接夹持板,所述推书升降气缸端部连接有夹持板,所述夹持板上安装有微调杆,所述微调杆端部连接有推书板。Further, a second guide mechanism is also provided on the support plate, the second guide mechanism includes a second guide rod and a second guide tube, and a second guide rod is slidably fitted in the second guide tube, and the first guide rod is slidably fitted in the second guide tube. The ends of the two guide rods are connected with a clamping plate, the end of the book pushing and lifting cylinder is connected with a clamping plate, a fine adjustment rod is installed on the clamping plate, and the end of the fine adjustment rod is connected with a push plate.

进一步地,所述跌落装箱机构包括一安装架,所述安装架上设有一推动气缸,所述安装架上竖直设有一滑轨,所述滑轨上安装有滑块,所述滑块上固定连接有一升降杆,所述升降杆连接有推动气缸,所述升降杆上分别设有左导向孔与右导向孔,其中左导向孔内安装有一沿左导向孔移动的左滚轮,左滚轮转动连接有左摆杆,所述左摆杆端部连接有左转轴,所述左转轴通过轴承固定在左固定座内,左转轴连接有左翻板;右导向孔内安装有一沿右导向孔移动的右滚轮,所述右滚轮转动连接有右摆杆,所述右摆杆端部连接有右转轴,所述右转轴通过轴承固定在右固定座内,右转轴连接有右翻板。Further, the drop boxing mechanism includes an installation frame, a push cylinder is arranged on the installation frame, a sliding rail is vertically arranged on the installation frame, a sliding block is installed on the sliding rail, and the sliding block is installed on the sliding rail. A lifting rod is fixedly connected to the top, and the lifting rod is connected with a pushing cylinder. The lifting rod is respectively provided with a left guide hole and a right guide hole, wherein the left guide hole is installed with a left roller that moves along the left guide hole. A left swing rod is rotatably connected, the end of the left swing rod is connected with a left rotation shaft, the left rotation shaft is fixed in the left fixed seat through a bearing, and the left rotation shaft is connected with a left flap; a right guide hole is installed in the right guide hole along the right guide hole. The moving right roller, the right roller is rotatably connected with a right swing rod, the end of the right swing rod is connected with a right rotation shaft, the right rotation shaft is fixed in the right fixed seat through a bearing, and the right rotation shaft is connected with a right flap.

进一步地,所述安装架两侧分别设有左挡板与右挡板。Further, a left baffle and a right baffle are respectively provided on both sides of the mounting frame.

进一步地,所述安装架两侧固定连接有左固定杆与右固定杆,其中左固定杆固定连接有左挡板,右固定杆固定连接有右挡板。Further, a left fixing rod and a right fixing rod are fixedly connected on both sides of the mounting frame, wherein the left fixing rod is fixedly connected with a left baffle, and the right fixing rod is fixedly connected with a right baffle.

进一步地,所述下层输送机构包括下架,所述下架左右两侧各设有一同步带传送机构,两个输送同步带传送机构之间设有阻挡组件、顶升组件,在下架两侧各设有一对中组件。Further, the lower conveying mechanism includes a lower frame, a synchronous belt transmission mechanism is provided on the left and right sides of the lower frame, and a blocking assembly and a jacking assembly are arranged between the two conveying synchronous belt transmission mechanisms. With a pair of center components.

进一步地,所述下架左右两侧分别设有左同步带传送机构与右同步带传送机构,所述左同步带传送机构与右同步传送机构均通过驱动电机驱动。Further, the left and right sides of the lower frame are respectively provided with a left synchronous belt transmission mechanism and a right synchronous belt transmission mechanism, and the left synchronous belt transmission mechanism and the right synchronous transmission mechanism are both driven by a drive motor.

进一步地,所述对中组件包括一设置在下架上的U型安装板,所述U型安装板通过转动轴转动连接有对中气缸,所述对中气缸连接有对中摆动板,所述对中摆动板下端设有转动连杆,所述转动连杆两端转动连接有对中支撑座上,所述对中支撑座固定在下架上。Further, the centering assembly includes a U-shaped mounting plate arranged on the lower frame, the U-shaped mounting plate is rotatably connected with a centering cylinder through a rotating shaft, and the centering cylinder is connected with a centering swing plate, the The lower end of the centering swing plate is provided with a rotating link, and both ends of the rotating link are rotatably connected to a centering support seat, and the centering support seat is fixed on the lower frame.

进一步地,所述顶升组件包括一顶升板,所述顶升板连接有顶升气缸,所述顶升气缸固定在下架上。Further, the jacking assembly includes a jacking plate, the jacking plate is connected with a jacking cylinder, and the jacking cylinder is fixed on the lower frame.

进一步地,所述阻挡组件包括阻挡板,所述阻挡板连接有阻挡气缸,所述阻挡气缸固定在下架上Further, the blocking assembly includes a blocking plate, the blocking plate is connected with a blocking cylinder, and the blocking cylinder is fixed on the lower frame

基于本发明提供的图书断续自动装箱装置,包括上层传送机构、推书机构、跌落装箱机构及下层输送机构,所述上层传送机构两侧各设有一理书机构,在上层传送机构正上方设有推书机构,所述跌落装箱机构处于上层传送机构端部并与推书机构相配合,所述下层输送机构处于跌落装置机构正下方,本发明解决了现在图书装箱劳动强度大,人工成本高,效率慢的缺点,利用多种机构组合作用实现了图书的自动承接装箱,以方便后续工序的进行。Based on the intermittent automatic packing device for books provided by the present invention, it includes an upper conveying mechanism, a book pushing mechanism, a drop packing mechanism, and a lower conveying mechanism. A book sorting mechanism is provided on each side of the upper conveying mechanism, and the upper conveying mechanism is in the right direction of the upper conveying mechanism. The upper part is provided with a book pushing mechanism, the drop boxing mechanism is located at the end of the upper conveying mechanism and cooperates with the book pushing mechanism, and the lower conveying mechanism is located directly under the dropping device mechanism. The present invention solves the problem of high labor intensity for book packing , the shortcomings of high labor cost and slow efficiency, the combination of various mechanisms is used to realize the automatic acceptance and packing of books, so as to facilitate the follow-up process.

通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings.

附图说明Description of drawings

图1为本发明的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为推书机构的三维结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the book pushing mechanism;

图3为推书机构的主视图;Figure 3 is a front view of the book pushing mechanism;

图4为跌落装箱机构的主视图;Fig. 4 is the front view of the drop packing mechanism;

图5为下层输送机构的三维结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the lower conveying mechanism;

图中:1上层传送机构,11支架,12第一带轮,13第二带轮,14传送皮带,15张紧端板,16长条张紧孔,17张紧滑杆,18调整螺栓,19固定支座,110第一电机,111理书支架,112第一气缸,113理书板,114第一导向管,115第一导向杆,In the figure: 1 upper conveying mechanism, 11 bracket, 12 first pulley, 13 second pulley, 14 conveyor belt, 15 tensioning end plate, 16 long tensioning hole, 17 tensioning slide bar, 18 adjusting bolt, 19 fixed support, 110 first motor, 111 book management bracket, 112 first cylinder, 113 book management board, 114 first guide tube, 115 first guide rod,

2推书机构,21推书水平气缸,22推书升降气缸,23推书板,24滑动杆,25滑动块,26托板,27第二导向管,28第二导向杆,29夹持板,210微调杆,2 push book mechanism, 21 push book horizontal cylinder, 22 push book lift cylinder, 23 push book plate, 24 sliding rod, 25 sliding block, 26 supporting plate, 27 second guide tube, 28 second guide rod, 29 clamping plate , 210 spinner lever,

3跌落装箱机构,31安装架,32推动气缸,34升降杆,341左导向孔,342右导向孔,351左固定座,352左转轴,353左摆杆,354左滚轮,355左翻板,356右固定座,357右转轴,358右摆杆,359右滚轮,3510右翻板,361左固定杆,362左挡板,363右固定杆,364右挡板,37滑块,38滑轨,3 drop packing mechanism, 31 mounting bracket, 32 push cylinder, 34 lift rod, 341 left guide hole, 342 right guide hole, 351 left fixed seat, 352 left shaft, 353 left swing rod, 354 left roller, 355 left flap , 356 right fixed seat, 357 right shaft, 358 right swing rod, 359 right roller, 3510 right flap, 361 left fixed rod, 362 left baffle, 363 right fixed rod, 364 right baffle, 37 slider, 38 slide rail,

4下层输送机构,41下架,42左同步带传送机构,421第一左卡板,422第二左卡板,423第三左卡板,43右同步带传送机构,431第一右卡板,432第二右卡板,433第三右卡板,44驱动轴,45驱动电机,46对中组件,461U型安装板,462转动轴,463对中气缸,464对中支撑座,465转动连杆,466对中摆动板,47顶升组件,48阻挡组件。4 lower conveying mechanism, 41 unloading, 42 left synchronous belt transmission mechanism, 421 first left clamping plate, 422 second left clamping plate, 423 third left clamping plate, 43 right synchronous belt transmission mechanism, 431 first right clamping plate , 432 second right clamp plate, 433 third right clamp plate, 44 drive shaft, 45 drive motor, 46 centering assembly, 461 U-type mounting plate, 462 rotating shaft, 463 centering cylinder, 464 centering support seat, 465 rotation Connecting rod, 466 centering swing plate, 47 jacking assembly, 48 blocking assembly.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、The technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear",

“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。The orientation or positional relationship indicated by "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the protection scope of the present invention.

如图1至图5所示,一种图书断续自动装箱装置,包括:As shown in Figure 1 to Figure 5, a book intermittent automatic packing device, comprising:

上层传送机构1,该上层传送机构1由第一电机110驱动,用于将整垛图书输送到相应工位。皮带两侧设有理书机构,由气缸作为动力,对整垛书进行垛型整理;The upper conveying mechanism 1, which is driven by the first motor 110, is used for conveying the whole stack of books to the corresponding work station. There is a book-arranging mechanism on both sides of the belt, and the cylinder is used as the power to organize the whole stack of books;

推书机构2,通过支撑杆固定连接于上层传送机构正上方,由推书水平气缸和推书升降气缸作为动力,用于将整垛图书,推入下一工位的翻板中;The book-pushing mechanism 2 is fixedly connected directly above the upper-layer conveying mechanism through the support rod, and is driven by the book-pushing horizontal cylinder and the book-pushing lifting cylinder, and is used to push the whole stack of books into the flap of the next station;

跌落装箱机构3,设有一对可进行90°翻转的翻板,由一气缸作为动力源,两翻板进行联动,同时动作,保证其同步性。两侧设有挡板,保证其垛书位于下方纸箱的尺寸范围内。翻板由水平翻转90°至竖直方向,从而整垛书跌落到下方纸箱中。The drop-packing mechanism 3 is provided with a pair of flaps that can be turned 90°. A cylinder is used as a power source, and the two flaps are linked and act simultaneously to ensure their synchronization. There are baffles on both sides to ensure that the stack of books is within the size range of the carton below. The flap is turned 90° from horizontal to vertical, so that the entire stack of books falls into the lower carton.

下层输送机构4,由两条带挡板的同步带作为运输纸箱的动力,采用单向调速电机作为动力源。此段同步带输送,共分三个工位。第二工位位于跌落装置下方,其设有阻挡组件48、对中组件46、顶升组件47。The lower conveying mechanism 4 uses two synchronous belts with baffles as the power for transporting the cartons, and uses a one-way speed regulating motor as the power source. This section of synchronous belt conveying is divided into three stations. The second station is located below the drop device, and is provided with a blocking component 48 , a centering component 46 , and a jacking component 47 .

该图书断续自动装箱装置具有四个工作步骤:The intermittent automatic boxing device for books has four working steps:

1、整垛图书被放置在上层传送机构上,传送至两个理书机构中间,对整垛书进行垛型整理;1. The whole stack of books is placed on the upper conveying mechanism and conveyed to the middle of the two book-arranging mechanisms for stacking the whole stack of books;

2、经过整理后的整垛图书被输送至皮带末端,推书升降气缸动作使得推书板处于图书后方,然后推书水平气缸动作,使得图书被推送至跌落装箱机构中;2. After finishing, the whole stack of books is transported to the end of the belt, and the book-pushing and lifting cylinder moves so that the push-book board is behind the books, and then the book-pushing cylinder moves horizontally, so that the books are pushed to the drop-packing mechanism;

3、图书处于跌落装箱机构的左翻板与右翻板正上方,翻板由水平翻转90°至竖直方向,从而整垛书跌落到下方纸箱中。3. The books are directly above the left and right flaps of the drop packing mechanism, and the flaps are turned 90° from the horizontal to the vertical direction, so that the whole stack of books falls into the lower carton.

4、下层输送机构将处于纸箱中的图书移动至下一工位。4. The lower conveying mechanism moves the books in the carton to the next station.

下面将结合各个机构的附图对本案作进一步地解释说明。The present case will be further explained below with reference to the accompanying drawings of various institutions.

在至少一个实施例中,所述上层传送机构包括传送皮带14、第一带轮12、第二带轮13、支架11及分设在支架两侧的两个理书机构。In at least one embodiment, the upper conveying mechanism includes a conveying belt 14 , a first pulley 12 , a second pulley 13 , a bracket 11 , and two book-arranging mechanisms disposed on both sides of the bracket.

其中,传送皮带14套设于第一带轮12和第二带轮13;第一带轮12安装于张紧机构,用于使传送皮带14在第一带轮和第二带轮上保持张紧。Wherein, the transmission belt 14 is sleeved on the first pulley 12 and the second pulley 13; the first pulley 12 is installed on the tensioning mechanism for keeping the transmission belt 14 stretched on the first pulley and the second pulley tight.

在一些实施例中,第二带轮13为主动轮。第一电机110的输出轴与第二带轮13的转轴传动连接;第一电动驱动第二带轮转动,带动传送皮带运动,从而对位于传送皮带上的图书进行传送。In some embodiments, the second pulley 13 is a driving pulley. The output shaft of the first motor 110 is drivingly connected to the rotating shaft of the second pulley 13 ; the first electric drive drives the second pulley to rotate, driving the conveyor belt to move, thereby conveying the books on the conveyor belt.

所述张紧机构固定在支架端部,具体地,包括张紧端板15、调整螺栓18、固定支座19,所述张紧端部设有一长条张紧孔16,与之配合的是,第一带轮通过转轴和轴承安装于带轮支座,所述带轮支座上设有一张紧滑杆17,所述张紧滑杆嵌设于所述长条张紧孔中,所述调整螺栓螺纹连接于所述固定支座19,且一端用于与所述张紧滑杆抵接,以推动所述张紧滑杆相对于所述固定支座移动。The tensioning mechanism is fixed on the end of the bracket, and specifically, includes a tensioning end plate 15, an adjusting bolt 18, and a fixed support 19. The tensioning end is provided with a long tensioning hole 16, which cooperates with it. , the first pulley is installed on the pulley support through the rotating shaft and the bearing, the pulley support is provided with a tensioning sliding rod 17, and the tensioning sliding rod is embedded in the long tensioning hole, so The adjusting bolt is threadedly connected to the fixed support 19, and one end is used for abutting with the tensioning sliding rod, so as to push the tensioning sliding rod to move relative to the fixed support.

在本案实施例中,所述理书机构至少包括第一气缸112,所述第一气缸连接有理书板113,两个所述第一气缸能够驱动两个所述理书相互靠近和远离,以完成对整垛图书的夹紧和释放。在某些实施例中,第一气缸可被替换为电动伸缩杆、无杆气缸、液压缸及其他直线推送装置。In the embodiment of the present case, the book-arranging mechanism includes at least a first cylinder 112 connected to a book-arranging board 113 , and the two first air cylinders can drive the two book-arranging bodies to approach and move away from each other, so as to Complete the clamping and release of the entire stack of books. In some embodiments, the first cylinder can be replaced with an electric telescopic rod, a rodless cylinder, a hydraulic cylinder, and other linear pushing devices.

优选地,所述第一气缸至少一侧设有第一导向机构,所述第一导向机构包括第一导向杆115及第一导向管114,所述第一导向管114内滑动配合有第一导向杆115,所述第一导向杆端部连接有理书板。Preferably, at least one side of the first cylinder is provided with a first guide mechanism, the first guide mechanism includes a first guide rod 115 and a first guide tube 114, and the first guide tube 114 is slidably fitted with a first guide mechanism. Guide rod 115, the end of the first guide rod is connected with a book management board.

所述理书机构还包括有一理书支架111,所述理书支架上安装有所述第一气缸与导向机构。The book-arranging mechanism further includes a book-arranging support 111 on which the first air cylinder and the guiding mechanism are mounted.

至少一个实施例中,所述推书机构包括推书架,所述推书架上固定安装有一推书水平气缸21,所述推书水平气缸端部连接有推书升降气缸22,所示推送升降气缸端部连接有推书板23。当传送皮带上的图书经过理书机构整理后,被推送至上层传送机构靠近跌落装箱机构3处,推书升降气缸下降使得推书板略高于传送皮带的位置,此时图书处于推书板与跌落装箱机构中间,然后推书水平气缸动作,使得图书被推送至跌落装箱机构中。In at least one embodiment, the book push mechanism includes a book push shelf, a book push horizontal cylinder 21 is fixedly installed on the book push shelf, and a book push lift cylinder 22 is connected to the end of the book push horizontal cylinder. A push plate 23 is connected to the end. When the books on the conveyor belt are sorted by the book-arranging mechanism, they are pushed to the upper conveyor mechanism, close to the drop-packing mechanism 3, and the book-pushing lift cylinder is lowered so that the book-pushing board is slightly higher than the conveyor belt. The plate is placed between the drop boxing mechanism, and then the book is pushed horizontally by the cylinder, so that the book is pushed into the drop boxing mechanism.

在某些实施例中,推书水平气缸、推书升降气缸均可被等效替换为电动伸缩杆、无杆气缸、液压缸及其他直线推送装置。In some embodiments, the book-pushing horizontal cylinder and the book-pushing-lifting cylinder can be equivalently replaced with electric telescopic rods, rodless cylinders, hydraulic cylinders and other linear pushing devices.

具体在本实施例中,所述推书架两侧各设有一滑动杆24,所述滑动杆上配合有滑动块25,两个所述滑动块之间设有一托板26,所述托板连接有推书水平气缸,托板中部竖直安装有推书升降气缸,推书水平气缸可推送托板沿着滑动杆来回移动,推书升降气缸可推动推书板在竖直方向上的移动。Specifically, in this embodiment, a sliding rod 24 is provided on both sides of the push shelf, a sliding block 25 is matched with the sliding rod, and a supporting plate 26 is arranged between the two sliding blocks, and the supporting plates are connected to each other. There is a book-pushing horizontal cylinder, and a book-pushing-lifting cylinder is installed vertically in the middle of the support plate.

为了避免推书升降气缸的伸缩杆转动导致的推书板推书方向偏移,所述托板上还设有第二导向机构,所述第二导向机构包括第二导向杆28及第二导向管27,所述第二导向管内滑动配合有第二导向杆,所述第二导向杆端部连接夹持板29,所述推书升降气缸端部连接有夹持板,所述夹持板上安装有微调杆210,所述微调杆端部连接有推书板。In order to avoid the deviation of the pushing direction of the push plate caused by the rotation of the telescopic rod of the book push lift cylinder, a second guide mechanism is also provided on the support plate, and the second guide mechanism includes a second guide rod 28 and a second guide Pipe 27, a second guide rod is slidably fitted in the second guide pipe, the end of the second guide rod is connected to a clamping plate 29, and the end of the book pushing and lifting cylinder is connected with a clamping plate, the clamping plate A fine adjustment rod 210 is installed thereon, and the end of the fine adjustment rod is connected with a push plate.

在至少一个实施例中,所述跌落装箱机构包括一安装架31,所述安装架上设有一推动气缸32,所述安装架上竖直设有一滑轨38,所述滑轨上安装有滑块37,所述滑块上固定连接有一升降杆34,所述升降杆连接有推动气缸,推动气缸可使得升降杆沿着滑轨上下移动,所述升降杆上分别设有左导向孔341与右导向孔342,其中左导向孔内安装有一可沿左导向孔移动的左滚轮354,左滚轮转动连接有左摆杆353,所述左摆杆端部连接有左转轴352,所述左转轴通过轴承固定在左固定座351内,左转轴连接有左翻板355;右导向孔内安装有一可沿右导向孔移动的右滚轮359,所述右滚轮转动连接有右摆杆358,所述右摆杆端部连接有右转轴357,所述右转轴通过轴承固定在右固定座356内,右转轴连接有右翻板3510;这样通过推动气缸带动升降杆沿着滑轨向下移动的同时,,左滚轮、右滚轮沿着对应的导向孔移动,在连杆带动下使得左翻板与右翻板由水平翻转90°至竖直方向,使得处于左翻板与右翻板上的整垛图书掉落至下方纸箱。In at least one embodiment, the drop-packing mechanism includes a mounting frame 31 , a pushing cylinder 32 is provided on the mounting frame, a sliding rail 38 is vertically provided on the mounting frame, and a sliding rail is mounted on the sliding rail Slide block 37, a lift rod 34 is fixedly connected to the slide block, and a push cylinder is connected to the lift rod. Pushing the cylinder can make the lift rod move up and down along the slide rail. Left guide holes 341 are respectively provided on the lift rod. and the right guide hole 342, wherein a left roller 354 is installed in the left guide hole which can move along the left guide hole, the left roller is rotatably connected with a left swing rod 353, the end of the left swing rod is connected with a left rotation shaft 352, the left The rotating shaft is fixed in the left fixed seat 351 through the bearing, and the left rotating shaft is connected with the left flap 355; the right guide hole is installed with a right roller 359 that can move along the right guide hole, and the right roller is connected with the right swing rod 358 in rotation, so The end of the right swing rod is connected with a right rotating shaft 357, the right rotating shaft is fixed in the right fixing seat 356 through a bearing, and the right rotating shaft is connected with a right flap 3510; in this way, the lifting rod is driven to move downward along the slide rail by pushing the cylinder. At the same time, the left roller and the right roller move along the corresponding guide holes, and driven by the connecting rod, the left flap and the right flap are turned 90° from the horizontal to the vertical direction, so that the The whole stack of books fell into the carton below.

方案优化,所述安装架两侧分别设有左挡板362与右挡板364,其中左翻板左侧设有左挡板,右翻板右侧设有右挡板。The solution is optimized. A left baffle 362 and a right baffle 364 are respectively provided on both sides of the mounting frame, wherein a left baffle is arranged on the left side of the left flap, and a right baffle is arranged on the right side of the right flap.

方案细化,所述安装架两侧固定连接有左固定杆361与右固定杆363,其中左固定杆固定连接有左挡板,右固定杆固定连接有右挡板。The solution is refined, the left fixing rod 361 and the right fixing rod 363 are fixedly connected on both sides of the mounting frame, wherein the left fixing rod is fixedly connected with the left baffle, and the right fixing rod is fixedly connected with the right baffle.

在至少一个实施例中,所述下层输送机构包括下架41,所述下架左右两侧各设有一同步带传送机构,两个输送同步带传送机构之间设有阻挡组件48、顶升组件47,在下架两侧各设有一对中组件46。In at least one embodiment, the lower conveying mechanism includes a lower frame 41, a synchronous belt conveying mechanism is provided on the left and right sides of the lower frame, and a blocking assembly 48 and a jacking assembly are arranged between the two conveying synchronous belt conveying mechanisms. 47. A pair of centering components 46 are provided on both sides of the lower frame.

具体地,所述下架41左右两侧分别设有左同步带传送机构42与右同步带传送机构43,所述左同步带传送机构与右同步传送机构均通过驱动电机45驱动。一种实施方式,所述左同步带传送机构与右同步带传送机构的驱动轮通过一驱动轴44相连接,这样就保证了两者传送的同步性。Specifically, the left and right sides of the lower frame 41 are respectively provided with a left synchronous belt transmission mechanism 42 and a right synchronous belt transmission mechanism 43 , both of which are driven by a drive motor 45 . In one embodiment, the drive wheels of the left synchronous belt transmission mechanism and the right synchronous belt transmission mechanism are connected through a drive shaft 44, thus ensuring the synchronization of the two transmissions.

其中左同步带传送机构的同步带上设有第一左卡板421、第二左卡板422及第三左卡板423,右同步带传送机构的同步带上设有第一右卡板431、第二右卡板432及第三右卡板433,两个同步带分为三个工位,第一工位为空箱缓存工位,处于第一左卡板、第二左卡板、第一右卡板及第二右卡板之间的区域;第二工位为装箱工位,第二工位位于跌落装置下方,处于第二左卡板、第三左卡板、第二右卡板及第三右卡板之间的区域;第三工位为缓存工位,处于第三左卡板、第三右卡板及右侧区域。The synchronous belt of the left synchronous belt transmission mechanism is provided with a first left clamping plate 421, a second left clamping plate 422 and a third left clamping plate 423, and the synchronous belt of the right synchronous belt transmission mechanism is provided with a first right clamping plate 431 , the second right clamping plate 432 and the third right clamping plate 433, the two timing belts are divided into three stations, the first station is an empty box buffer station, located in the first left clamping plate, the second left clamping plate, The area between the first right clamping plate and the second right clamping plate; the second station is the packing station, and the second station is located below the drop device, in the second left clamping plate, the third left clamping plate, the second The area between the right clamping plate and the third right clamping plate; the third station is a buffer station, located in the third left clamping plate, the third right clamping plate and the right area.

每个工位设有检测光电,用于检测纸箱是否到位。第一工位纸箱向第二工位运动时,在二工位最前方的阻挡组件升起,对纸箱进行定位。纸箱两侧检测光电检测到纸箱到位后,对中组件动作,对纸箱进行对中,然后顶升组件动作,顶升到位后,位于纸箱上方的翻板动作,书跌入纸箱中,然后顶升组件下降,阻挡组件下降,输送将纸箱运到第三工位,而后将纸箱运入下一工位,如此往复。Each station is equipped with detection photoelectricity, which is used to detect whether the carton is in place. When the carton at the first station moves to the second station, the blocking component at the front of the second station rises to position the carton. After the photoelectric detection on both sides of the carton detects that the carton is in place, the centering component moves to center the carton, and then the jacking component moves. After the jacking is in place, the flap above the carton moves, and the book falls into the carton and then lifts up. The assembly is lowered, the blocking assembly is lowered, the carton is transported to the third station, and then the carton is transported to the next station, and so on.

具体地,所述对中组件包括一设置在下架上的U型安装板461,所述U型安装板通过转动轴462转动连接有对中气缸463,所述对中气缸连接有对中摆动板466,所述对中摆动板下端设有转动连杆465,所述转动连杆两端转动连接有对中支撑座464上,所述对中支撑座固定在下架上,通过对中气缸伸缩杆的伸缩可实现对中摆动板的摆动动作,以对纸箱进行角度纠偏,对中的效果。Specifically, the centering assembly includes a U-shaped mounting plate 461 disposed on the lower frame, the U-shaped mounting plate is rotatably connected to a centering cylinder 463 through a rotating shaft 462, and the centering cylinder is connected to a centering swing plate 466, the lower end of the centering swing plate is provided with a rotating link 465, the two ends of the rotating link are rotatably connected to a centering support seat 464, the centering support seat is fixed on the lower frame, and the centering cylinder telescopic rod The expansion and contraction can realize the swinging action of the centering swing plate to rectify the angle of the carton and center it.

具体地,所述顶升组件包括一顶升板,所述顶升板处于左翻板、右翻板正下方,所述顶升板连接有顶升气缸,所述顶升气缸固定在下架上。Specifically, the jacking assembly includes a jacking plate, the jacking plate is located directly below the left flap and the right flap, the jacking plate is connected with a jacking cylinder, and the jacking cylinder is fixed on the lower frame .

具体地,所述阻挡组件包括阻挡板,所述阻挡板连接有阻挡气缸,所述阻挡气缸固定在下架上。Specifically, the blocking assembly includes a blocking plate, and the blocking plate is connected with a blocking cylinder, and the blocking cylinder is fixed on the lower frame.

除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the specification, they are all known technologies by those skilled in the art.

Claims (10)

1. The utility model provides an intermittent automatic vanning device of books, its characterized in that includes upper transport mechanism, pushes away book mechanism, falls vanning mechanism and lower floor's conveying mechanism, upper transport mechanism both sides respectively are equipped with a reason book mechanism, are equipped with directly over upper transport mechanism and push away book mechanism, it is in upper transport mechanism tip and cooperatees with pushing away book mechanism to fall vanning mechanism, lower floor's conveying mechanism is in and falls under the device mechanism.
2. The intermittent automatic book packing device of claim 1, wherein the book organizing mechanism comprises at least a first cylinder, the first cylinder being connected to a book organizing plate, two of the first cylinders being capable of driving two of the books toward and away from each other.
3. The intermittent automatic book packing device of claim 2, wherein the book pushing mechanism comprises a book pushing frame, a book pushing horizontal cylinder is fixedly mounted on the book pushing frame, a book pushing lifting cylinder is connected to the end of the book pushing horizontal cylinder, and a book pushing plate is connected to the end of the book pushing lifting cylinder.
4. The intermittent automatic book packing device of claim 3, wherein a sliding rod is provided on each side of the book pushing frame, a sliding block is engaged with the sliding rod, a supporting plate is provided between the two sliding blocks, the supporting plate is connected with a horizontal book pushing cylinder, and a book pushing lifting cylinder is vertically provided in the middle of the supporting plate.
5. The intermittent automatic book packing device of claim 3, wherein the falling packing mechanism comprises a mounting bracket, a push cylinder is arranged on the mounting bracket, a slide rail is vertically arranged on the mounting bracket, a slide block is arranged on the slide rail, a lifting rod is fixedly connected to the slide block, the lifting rod is connected with the push cylinder, a left guide hole and a right guide hole are respectively arranged on the lifting rod, a left roller wheel moving along the left guide hole is arranged in the left guide hole, the left roller wheel is rotatably connected with a left swing rod, the end part of the left swing rod is connected with a left rotating shaft, the left rotating shaft is fixed in a left fixing seat through a bearing, and the left rotating shaft is connected with a left turning plate; a right roller which moves along the right guide hole is installed in the right guide hole, the right roller is rotatably connected with a right swing rod, the end part of the right swing rod is connected with a right rotating shaft, the right rotating shaft is fixed in the right fixing seat through a bearing, and the right rotating shaft is connected with a right turning plate.
6. The intermittent automatic book packing device of claim 5, wherein a left baffle and a right baffle are provided on both sides of the mounting frame, respectively.
7. The intermittent automatic book packing device of claim 5, wherein the lower conveyor comprises a lower frame, a synchronous belt conveyor is arranged on each of the left and right sides of the lower frame, a blocking component and a jacking component are arranged between the two conveying synchronous belt conveyors, and a centering component is arranged on each of the two sides of the lower frame.
8. The intermittent automatic book packing device of claim 7, wherein the centering assembly comprises a U-shaped mounting plate disposed on the lower frame, the U-shaped mounting plate is rotatably connected with a centering cylinder through a rotating shaft, the centering cylinder is connected with a centering oscillating plate, a rotating link is disposed at the lower end of the centering oscillating plate, the two ends of the rotating link are rotatably connected with centering supports, and the centering supports are fixed on the lower frame.
9. The intermittent automatic book binning apparatus of claim 7, wherein said jacking assembly comprises a jacking plate, said jacking plate being connected to a jacking cylinder, said jacking cylinder being secured to said lower shelf.
10. The intermittent book packing device of claim 7, wherein the blocking assembly comprises a blocking plate to which a blocking cylinder is attached, the blocking cylinder being fixed to the lower shelf.
CN202010341193.2A 2020-04-26 2020-04-26 A kind of intermittent automatic packing device for books Pending CN111498180A (en)

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CN115384869A (en) * 2022-08-10 2022-11-25 深圳力生物流仓储科技有限公司 Product sorting and stacking equipment
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