CN111453417A - Tray dish feedway - Google Patents
Tray dish feedway Download PDFInfo
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- CN111453417A CN111453417A CN202010281069.1A CN202010281069A CN111453417A CN 111453417 A CN111453417 A CN 111453417A CN 202010281069 A CN202010281069 A CN 202010281069A CN 111453417 A CN111453417 A CN 111453417A
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- tray
- plate
- sides
- lifting
- conveyer belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- De-Stacking Of Articles (AREA)
Abstract
The invention relates to a Tray feeding device, which comprises a rack, and a Tray feeding mechanism, a Tray grabbing mechanism, a feeding mechanism and a lower Tray mechanism which are arranged on the rack, wherein the lower Tray mechanism is arranged above the tail section of a Tray feeding direction of the Tray feeding mechanism, the Tray grabbing mechanism and the feeding mechanism are respectively arranged at the upstream of the lower Tray mechanism, the lower Tray mechanism comprises a Tray limiting assembly, a jacking assembly and a bearing assembly, the jacking assembly is arranged below the bearing assembly, the bearing assembly is arranged at the inner side of the Tray limiting assembly, and the bearing assembly comprises a plurality of rotating plates capable of swinging downwards and resetting horizontally. The Tray automatic feeding device is ingenious in structure and compact in space, can realize automatic operation of Tray feeding, feeding and discharging, saves labor cost, and improves working efficiency through automatic operation.
Description
Technical Field
The invention relates to the field of material conveying, in particular to a Tray disc feeding device.
Background
The Tray is also called a material Tray and is used for containing a vessel for processing parts, in the processing or detecting process, the Tray is used for bearing material products which are to be processed, qualified after being processed and unqualified after being processed, the material products are positioned on a plurality of stations in the processing or detecting process, so the Tray needs to be conveyed, and the conveying of the Tray mainly comprises three parts, namely the taking out and conveying of the Tray and the collection of empty Tray.
Currently, product supplies are manually removed from Tray trays by hand and then assembled. Due to long-time work, the manual work often happens to accidentally damage products or overturn the Tray, the stacking is not standard, the manual work difficulty is increased, the product data is difficult to store and track, the product delivery quality is unstable, and the precision cannot meet the requirement.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a Tray disc feeding device.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the utility model provides a Tray feeder, includes the frame and sets up in the frame send a set mechanism, grab a set mechanism, feed mechanism and lower wall mechanism, lower wall mechanism locates send set direction tail section top of dish mechanism, grab a set mechanism with feed mechanism locates respectively the upper reaches of lower wall mechanism, lower wall mechanism includes Tray dish spacing subassembly, jacking subassembly and carrier assembly, the jacking subassembly is located the carrier assembly below, carrier assembly locates the Tray dish spacing subassembly is inboard, carrier assembly includes a plurality of rotor plates that can lower hem level and reset.
Optionally, the Tray disc limiting component is a limiting column, and the limiting columns are respectively installed on two sides of four corners of the Tray disc.
Optionally, the bearing assembly comprises a rotating plate and a mounting seat, the rotating plate is a wedge-shaped swinging plate, the rotating plate is hinged to the mounting seat through a shaft rod, and the mounting seat is provided with a rotation limiting portion which is a horizontal limiting portion and a vertical limiting portion.
Optionally, the rotating plate periphery is equipped with spacing hole, the mount pad is equipped with the bolt hole, the bolt is installed to the bolt hole, the bolt end accesss to in the spacing hole, spacing hole makes the rotating plate home range is for being less than 90 degrees contained angle on level to the level.
Optionally, send a set mechanism to include lower floor's conveying subassembly, lifting unit and upper conveying subassembly, upper conveying subassembly is located lower floor's conveying subassembly top, lower floor's conveying subassembly includes deflector, horizontal conveyer belt group and a gear motor, horizontal conveyer belt group includes both sides parallel transfer area, the coaxial transmission of a gear motor both sides parallel transfer area, the deflector is located respectively the two conveyer belt outsides, both sides parallel transfer area falls into one section conveyer belt and two-stage segment conveyer belt through the directive wheel respectively, lifting unit locates one section conveyer belt with between the two-stage segment conveyer belt.
Optionally, the lifting assembly comprises two lifting conveyor belts and a second speed reducing motor, the second speed reducing motor drives the two lifting conveyor belts in a coaxial mode, the two lifting conveyor belts are arranged on the outer sides of the parallel conveyor belts on the two sides respectively, and the two lifting conveyor belts are connected with the lifting plate through connecting pieces.
Optionally, the upper layer conveying assembly comprises a platen, a guide rail, a sliding block, a support frame, a base plate and a first ball screw pair, an inner opening is formed in the platen along the length direction, the guide rail is respectively installed on two sides of the inner opening, the sliding block is respectively connected to the guide rail in a sliding mode, two ends of the support frame are respectively connected with the sliding block, the sliding block is connected with the first ball screw pair, and the base plate is installed on the support frame.
Optionally, a feeding disc mechanism is arranged at the front end of the lower layer conveying assembly, the feeding disc mechanism comprises a second ball screw pair, a sliding rail, a sliding plate, an air cylinder and a bottom plate, the sliding plate is connected to the sliding rail in a sliding mode, the air cylinder is installed on the sliding plate, the second ball screw pair is connected with the sliding plate or the air cylinder, and the bottom plate is installed at the top of the air cylinder.
Optionally, the disc grabbing mechanism comprises a double-shaft cylinder, a sucker support, a sucker and a vacuum machine, the two sides of the disc conveying mechanism are respectively provided with the double-shaft cylinder, the two sides of the double-shaft cylinder are respectively connected with the sucker support, the sucker is respectively installed at the bottom of the sucker support, and the sucker is respectively connected with the vacuum machine.
Optionally, the feeding mechanism is a three-axis manipulator.
Compared with the prior art, the invention has the following advantages:
(1) the lower disc mechanism can realize orderly stacking and recycling of Tray empty discs by adopting the jacking assembly and matching the rotating plate which swings through self weight with the lower disc;
(2) the disc feeding mechanism adopts upper and lower layers for conveying respectively, so that the equipment is compact in structure and small in occupied space, and meanwhile, the lower layer conveying assembly adopts conveying belts with two sides parallel and is divided into two sections through a steering wheel for mounting a lifting assembly;
(3) and the vacuum chuck is adopted to realize the separation and grabbing of the Tray, so that the feeding and the Tray recovery of the Tray are facilitated.
Drawings
FIG. 1 is a schematic view of the construction of the present invention;
FIG. 2 is a schematic view showing the construction of the lower tray mechanism;
FIG. 3 is a schematic view of a construction of a load bearing assembly;
FIG. 4 is a schematic view of the construction of the lower layer transfer assembly;
FIG. 5 is a schematic view of the construction of the lift assembly;
FIG. 6 is a schematic view showing the construction of a disk grasping mechanism;
FIG. 7 is a schematic view of the construction of the upper layer transfer assembly;
FIG. 8 is a schematic view showing the construction of the tray feeding mechanism;
in the figure: 1-a disc feeding mechanism, 2-a disc grabbing mechanism, 3-a feeding mechanism, 4-a disc dropping mechanism, 5-a jacking assembly, 6-a track disc limiting assembly, 7-a rotating plate, 8-a jacking bracket, 9-a mounting seat, 7 a-a limiting hole, 9 a-a horizontal limiting part, 9 b-a vertical limiting part, 9 c-a bolt hole, 10-a guide plate, 11-a one-end conveyor belt, 12-a guide wheel, 13-a two-end guide wheel, 14-a stop lever, 15-a lifting conveyor belt, 16-a lifting module, 17-a cross frame, 18-a lifting plate, 19-a double-shaft cylinder, 20-a sucker support, 21-a sucker, 22-a guide rail, 23-a support frame, 24-a backing plate, 25-a sliding block, 26-a first ball screw pair, 27-second ball screw pair, 28-slide plate, 29-cylinder, 30-bottom plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, a Tray feeding device comprises a rack, a Tray feeding mechanism 1, a Tray grabbing mechanism 2, a feeding mechanism 3 and a Tray lowering mechanism 4, wherein the Tray lowering mechanism 4 is arranged on the rack, the Tray feeding mechanism 1 is arranged above the tail section of a Tray feeding direction, the Tray grabbing mechanism 2 and the feeding mechanism 3 are respectively arranged on the upstream of the Tray lowering mechanism 4, the Tray lowering mechanism 4 comprises a Tray limiting component 6, a jacking component and a bearing component, the jacking component is arranged below the bearing component, the bearing component is arranged on the inner side of the Tray limiting component 6, and the bearing component comprises a plurality of rotating plates 7 capable of horizontally resetting the lower hem.
As shown in fig. 2, the spacing subassembly 6 of Tray dish is spacing post, and four angles both sides of Tray dish are installed respectively spacing post, it needs to explain that, spacing post side still is equipped with photoelectric sensor and alarm, photoelectric sensor is used for detecting whether the empty dish of Tray reachs preset height, then stop equipment work if to inform the operation personnel through the alarm and take off the empty dish of Tray, when photoelectric sensor does not sense the empty dish of Tray, then continue work through control box controlgear, in addition, the jacking subassembly includes 2 groups jacking bracket 8, 2 jacking cylinders and 2 groups of supports, the jacking cylinder is located respectively on the support, the jacking bracket is located on the jacking cylinder, the jacking bracket is located Tray empty dish both sides below, is used for holding up the empty dish of Tray.
As shown in fig. 3, the carrier assembly includes rotor plate 7 and mount pad 9, rotor plate 7 is the wedge swing board, wedge swing board upper surface is the plane for bear the Tray dish, wedge swing board lower surface is the inclined plane, and the inclined plane makes things convenient for the jacking subassembly to set up the jacking with Tray, be equipped with the open slot on the mount pad 9, rotor plate 7 pass through the axostylus axostyle (not shown in the picture) articulate in the open slot, the open slot is equipped with rotates spacing portion, open slot bottom is the spacing portion 9a of level, the open slot rear portion is vertical spacing portion 9b, makes 7 accessible external forces of rotor plate are in level and vertical direction swing in the open slot.
As shown in fig. 3, the periphery of the rotating part of the rotating plate 7 is provided with a limiting hole 7a, the mounting seat 9 is provided with a bolt hole 9c, the bolt hole 9c is used for mounting a bolt, the tail end of the bolt is led into the limiting hole, the limiting hole enables the moving range of the rotating plate to be an included angle smaller than 90 degrees from the horizontal to the horizontal, and because the rotating plate cannot swing vertically, when the Tray disc is jacked to the upper part of the rotating plate 7, the rotating plate 7 swings downwards under the action of gravity, so that the rotating plate swings downwards and is limited in the horizontal limiting part 9a so as to be in the horizontal state, the jacking assembly lowers the Tray disc onto the rotating plate which is in the horizontal state, the rotating plates are respectively arranged on two sides of the length direction of the Tray disc, the head and the tail of each side are respectively provided with 1 rotating plate, and the swinging direction of the rotating plate downwards faces the.
As shown in fig. 1 and 4, the Tray feeding mechanism includes a lower Tray conveying assembly, a lifting assembly and an upper Tray conveying assembly, the upper Tray conveying assembly is disposed above the lower Tray conveying assembly, the lower Tray conveying assembly includes a guide plate 10, a transverse conveyor set and a first speed reduction motor, the transverse conveyor set includes two parallel conveyor belts, a Tray feeding mechanism is disposed between two parallel conveyor belts by disposing the parallel conveyor belts on two sides, the two parallel conveyor belts carry a Tray and convey the Tray to the ends of the two parallel conveyor belts in the conveying direction through a belt, the ends of the two parallel conveyor belts in the conveying direction are further provided with a stopper 14 for stopping the Tray from going forward, the first speed reduction motor coaxially drives the two parallel conveyor belts on two sides, the guide plate 10 is disposed outside the two conveyor belts (one side of which is not shown), the parallel conveyer belts on the two sides are divided into a first section of conveyer belt 11 and a second section of conveyer belt 13 through a steering wheel 12 respectively, the lifting assembly is arranged between the first section of conveyer belt 11 and the second section of conveyer belt 12, the horizontal length of the second section of conveyer belt 12 is smaller than that of the Tray disc, and therefore the lifting assembly can lift the Tray disc between the first section of conveyer belt and the second section of conveyer belt.
As shown in fig. 5, the lifting assembly includes two lifting conveyor belts 15 and a second gear motor, the second gear motor drives the two lifting conveyor belts 15 coaxially, the two lifting conveyor belts 15 are respectively disposed outside the parallel conveyor belts on both sides, the two lifting conveyor belts are respectively connected with a lifting plate 18 through a connecting piece, in order to improve the lifting stability of the lifting plate, the connecting piece is respectively connected with a lifting module 16, the lifting plate 18 is installed on a cross frame 17, both ends of the cross frame 17 are respectively connected with the lifting module 16, the lifting module 16 slides up and down, the lifting conveyor belts and the lifting module 16 are respectively installed on a side plate, and the side plate is installed on the frame or is a part of the frame.
As shown in fig. 7, the upper layer conveying assembly includes a platen, a guide rail 22, a slider, a support frame 23, a backing plate 24 and a first ball screw pair 26, an inner opening is formed in the platen along the length direction, the guide rail 22 is respectively installed on two sides of the inner opening, the slider 25 is respectively connected to the guide rail 22 in a sliding manner, two ends of the support frame 24 are respectively connected to the slider 25, the slider 25 is connected to the first ball screw pair 26, and the backing plate 24 is installed on the support frame.
As shown in fig. 8, a Tray feeding mechanism is arranged at the front end of the lower layer conveying assembly, the Tray feeding mechanism includes a second ball screw pair 27, a slide rail (not shown), a slide plate 28, a cylinder 29 and a bottom plate 30, the slide rail is mounted on the frame, the slide rail is located between the parallel conveying belts on two sides at one section, the slide plate 28 is connected to the slide rail in a sliding manner, the cylinder 29 is mounted on the slide plate 28, the second ball screw pair 27 is connected with the slide plate 28 or the cylinder 29 through a connecting piece, the bottom plate 30 is mounted at the top of the cylinder 29, and a Tray positioning piece is arranged on the bottom plate 30.
As shown in fig. 6, the disc grasping mechanism comprises a double-shaft cylinder 19, a suction disc support 20, a suction disc 21 and a vacuum machine, the two sides of the disc feeding mechanism are respectively provided with the double-shaft cylinder 19, the two sides of the double-shaft cylinder 19 are respectively connected with the suction disc support 20, the bottom of the suction disc support 20 is respectively provided with the suction disc 21, and the suction disc 21 is respectively connected with the vacuum machine.
In this embodiment, feed mechanism is the triaxial manipulator, the removal of X axle, Y axle, Z axle direction can be realized to the triaxial manipulator, and is optional, the manipulator adopts sucking disc or mechanical clamping jaw.
When the Tray is used, the Tray loaded with materials in a whole stack is placed into a Tray feeding mechanism, the Tray feeding mechanism moves the Tray to the upper part of a lower layer conveying assembly, the Tray is lowered to be placed on a transverse conveying belt group through an air cylinder, when the Tray belt is conveyed between a first section of conveying belt and a second section of conveying belt, a lifting assembly lifts the Tray to the lower part of a Tray grabbing mechanism, the Tray grabbing mechanism adsorbs two sides of the uppermost Tray through a vacuum chuck, the lifting assembly lowers the rest Tray to the lower part of the upper layer conveying assembly, a three-shaft manipulator grabs the materials on the Tray to the next processing station until the materials in the Tray are grabbed and then are transferred to the lower part of the Tray mechanism by an upper layer conveying assembly, the lower Tray mechanism lifts a Tray empty Tray through a lifting assembly and lifts a rotating plate to be close to the vertical direction, the rotating plate swings to be horizontal under the action of self gravity, the lifting assembly lowers the Tray empty Tray to the rotating plate, and when the empty Tray stack is sensed to the preset height, the operation of the equipment is stopped, an alarm is given to inform an operator to take down the whole stack of empty trays, and the equipment operates again after the empty trays are taken down.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.
Claims (10)
1. A Tray dish feedway which characterized in that: including the frame with set up in the frame send a set mechanism, grab a set mechanism, feed mechanism and lower wall mechanism, lower wall mechanism locates send set mechanism's dish direction tail section top, grab a set mechanism with feed mechanism locates respectively the upper reaches of lower wall mechanism, lower wall mechanism includes Tray dish spacing subassembly, jacking subassembly and carrier assembly, the jacking subassembly is located the carrier assembly below, carrier assembly locates the spacing subassembly inboard of Tray dish, carrier assembly includes a plurality of rotor plates that can lower hem level and reset.
2. The Tray feeding apparatus according to claim 1, wherein: the track disc limiting component is a limiting column, and the limiting columns are respectively arranged on two sides of four corners of the track disc.
3. The Tray feeding apparatus according to claim 1, wherein: the bearing assembly comprises a rotating plate and a mounting seat, the rotating plate is a wedge-shaped swinging plate and is hinged to the mounting seat through a shaft rod, and the mounting seat is provided with a rotation limiting part which is a horizontal limiting part and a vertical limiting part.
4. The Tray feeding apparatus according to claim 3, wherein: the periphery of the rotating plate is provided with a limiting hole, the mounting seat is provided with a bolt hole, a bolt is installed on the bolt hole, the tail end of the bolt is led into the limiting hole, and the limiting hole enables the moving range of the rotating plate to be an included angle which is smaller than 90 degrees from the horizontal to the horizontal.
5. The Tray feeding apparatus according to claim 1, wherein: send a set mechanism and include lower floor's conveying subassembly, lifting unit and upper conveying subassembly, upper conveying subassembly is located lower floor's conveying subassembly top, lower floor's conveying subassembly includes deflector, horizontal conveyer belt group and a gear motor, horizontal conveyer belt group includes both sides parallel transfer area, the coaxial transmission of a gear motor both sides parallel transfer area, the deflector is located respectively the two conveyer belt outsides, both sides parallel transfer area falls into one section conveyer belt and two-stage segment conveyer belt through the directive wheel respectively, lifting unit locates one section conveyer belt with between the two-stage segment conveyer belt.
6. The Tray feeding apparatus according to claim 5, wherein: the lifting assembly comprises two lifting conveyor belts and a second speed reducing motor, the second speed reducing motor coaxially drives the two lifting conveyor belts, the two lifting conveyor belts are respectively arranged on the outer sides of the parallel conveyor belts on the two sides, and the two lifting conveyor belts are connected with the lifting plate through connecting pieces.
7. The Tray feeding apparatus according to claim 5, wherein: the upper layer conveying assembly comprises a platen, guide rails, sliding blocks, a supporting frame, a base plate and a first ball screw pair, an inner opening is formed in the platen along the length direction, the guide rails are mounted on two sides of the inner opening respectively, the sliding blocks are connected to the guide rails in a sliding mode respectively, two ends of the supporting frame are connected with the sliding blocks respectively, the sliding blocks are connected with the first ball screw pair, and the base plate is mounted on the supporting frame.
8. The Tray feeding apparatus according to claim 5, wherein: the feeding disc mechanism is arranged at the front end of the lower layer conveying assembly and comprises a second ball screw pair, a sliding rail, a sliding plate, an air cylinder and a bottom plate, the sliding plate is connected to the sliding rail in a sliding mode, the air cylinder is installed on the sliding plate, the second ball screw pair is connected with the sliding plate or the air cylinder, and the bottom plate is installed at the top of the air cylinder.
9. The Tray feeding apparatus according to claim 1, wherein: the disc grabbing mechanism comprises a double-shaft cylinder, a sucker support, suckers and a vacuum machine, the double-shaft cylinder is arranged on each of two sides of the disc feeding mechanism, the sucker support is connected to each of two sides of the double-shaft cylinder, the suckers are mounted at the bottoms of the sucker supports respectively, and the suckers are connected with the vacuum machine respectively.
10. The Tray feeding apparatus according to claim 1, wherein: the feeding mechanism is a three-axis manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010281069.1A CN111453417A (en) | 2020-04-10 | 2020-04-10 | Tray dish feedway |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010281069.1A CN111453417A (en) | 2020-04-10 | 2020-04-10 | Tray dish feedway |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111453417A true CN111453417A (en) | 2020-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010281069.1A Pending CN111453417A (en) | 2020-04-10 | 2020-04-10 | Tray dish feedway |
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| Country | Link |
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| CN (1) | CN111453417A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955198A (en) * | 2021-10-30 | 2022-01-21 | 深圳市昇茂科技有限公司 | Compact structure type feeding material warehouse mechanism |
-
2020
- 2020-04-10 CN CN202010281069.1A patent/CN111453417A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113955198A (en) * | 2021-10-30 | 2022-01-21 | 深圳市昇茂科技有限公司 | Compact structure type feeding material warehouse mechanism |
| CN113955198B (en) * | 2021-10-30 | 2022-07-29 | 深圳市昇茂科技有限公司 | Compact structure type feeding material storehouse mechanism |
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