CN111369191A - Unattended warehouse management system based on Internet of things - Google Patents
Unattended warehouse management system based on Internet of things Download PDFInfo
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Abstract
The invention discloses an unattended warehouse management system based on the Internet of things, which comprises a warehouse, a warehouse service system, an automatic control shelf wirelessly connected with the warehouse service system, a goods taking robot wirelessly connected with the warehouse service system, a fireproof ventilation system and a goods delivery system, wherein the warehouse is internally provided with the warehouse service system which is wirelessly connected with the Internet of things, the warehouse service system is respectively wirelessly connected with the fireproof ventilation system and the goods delivery system, the fireproof ventilation system monitors the temperature, the humidity and the like in the warehouse, and the goods delivery system monitors the goods delivered from the warehouse and the goods taking process. The residence time of the goods taker in the warehouse is reduced, and the delivery efficiency is improved.
Description
Technical Field
The invention relates to the technical field of warehousing, in particular to an unattended warehouse management system based on the Internet of things.
Background
Conventional warehouse management generally relies on non-automated, paper file-based system recording and tracking of incoming and outgoing goods, which is performed completely by human labor, so that the efficiency of warehouse management is very low and the scale of the warehouse capable of being managed is small.
With the popularization of computer application, most of the warehouse management data of enterprises begin to be managed by a computer data system at present, but the data acquisition and statistical arrangement are carried out by adopting a mode of firstly recording paper and then manually inputting the paper into a computer, so that not only is a large amount of human resources wasted, but also the data entry speed is low and the accuracy is low due to artificial factors.
With the continuous development of enterprise scale, the types and the quantity of materials for warehouse management are continuously increased and the warehouse-in and warehouse-out frequency is greatly increased, the traditional manual warehouse operation mode and the data acquisition mode are difficult to meet the rapid and accurate requirements of warehouse management, the operation working efficiency of enterprises is seriously influenced, and the method becomes a great obstacle for restricting the enterprise development.
At present, some intelligent warehouses realize semi-automation of warehouse management by using an RFID technology without the need of warehouse management personnel to intervene in warehousing, ex-warehouse and other recording operations, but the putting positions of warehoused goods and the like still need to be recorded in detail when warehousing, and when warehouse managers rotate, new warehouse managers need to spend more time to be familiar with the putting positions of the goods and the materials.
Therefore, there is a need for an unattended warehouse management system based on the internet of things to solve the above problems.
Disclosure of Invention
The invention aims to provide an unattended warehouse management system based on the Internet of things, and aims to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an unmanned on duty formula warehouse management system based on thing networking, this unmanned on duty formula warehouse management system include warehouse, warehouse service system, with warehouse service system wireless connection's automatic control goods shelves, with warehouse service system wireless connection get goods robot, fire prevention ventilation system, shipment system, be provided with warehouse service system in the warehouse, warehouse service system and thing networking wireless connection, warehouse service system respectively with fire prevention ventilation system, shipment system wireless connection, fire prevention ventilation system monitors temperature, humidity etc. in to the warehouse, shipment system monitors the shipment article and gets the goods process. The warehouse service system is in wireless connection with the Internet of things to mutually transmit data, acquire shipment data and position information of a goods taker from the Internet of things, prepare goods in advance according to the time when the goods taker arrives at the warehouse, reduce the stay time of the goods taker in the warehouse and improve the shipment efficiency.
As a preferred technical scheme, the warehouse comprises a plurality of shipment wharfs, the warehouse service system comprises a wireless transceiver, the wireless transceiver is in wireless connection with the internet of things, the warehouse service system realizes data intercommunication with the internet of things through the wireless transceiver, the warehouse service system acquires shipment data from the internet of things and transmits the shipment data to the automatic control shelf and the pickup robot, the warehouse service system transmits the position and arrival time of a pickup person to the shipment system, and the warehouse service system transmits weather conditions to the fireproof ventilation system; the automatic control goods shelf is provided with a goods-to-be-taken area and comprises a controller and a wireless transceiver, the wireless transceiver is connected with the controller and the warehouse service system, and the wireless transceiver acquires shipment data from the warehouse service system and transmits the shipment data to the controller; the goods taking robot is provided with a wireless transceiver and is connected with the warehouse service system through the wireless transceiver and acquires shipment data. The delivery wharf provides a delivery place for a delivery person, the wireless transceiver is used for connecting each system for the warehouse service system, the automatic control goods shelf and the delivery robot are wirelessly connected and have an auxiliary effect, the automatic control goods shelf is used for placing and managing goods in the warehouse and feeding back quantity information of the goods, the to-be-delivered area is one part of the automatic control goods shelf and provides convenience for the delivery robot to deliver the goods, the delivery robot carries the goods in the to-be-delivered area according to delivery data provided by the warehouse service system and places the goods on the automatic control delivery goods shelf, the delivery data comprises delivery quantity, position information of the automatic control goods shelf and position information of the goods to be delivered, time delayed by manual delivery can be reduced through the delivery robot and the warehouse service system, and delivery efficiency is improved.
As a preferred technical scheme, the automatic control goods shelf is provided with a plurality of groups of goods taking devices, the goods taking devices are electrically connected with the controller, goods delivered on the automatic control goods shelf are clamped by the goods taking devices and placed in a goods area to be taken, a counter is further arranged on the automatic control goods shelf and electrically connected with the controller, the counter counts the goods delivered in the goods area to be taken by the goods taking devices, and the goods delivered in the goods area to be taken by the goods taking robot is carried. The automatic control goods shelves have the multilayer article to place the district, get the top that the goods device set up at every one deck of automatic control goods shelves, it carries and places the article on the automatic control goods shelves and wait to get the goods district to get the goods device, reduce the latency of getting the goods robot in the automatic control goods shelves district, the counter carries out the statistics to shipment article, and the total shipment data of record, the automatic control goods shelves are arranged the total shipment data of counter statistics and are uploaded to warehouse service system in, warehouse service system will need the data transfer of replenishment to the terminal through the thing networking, inform the terminal and carry out the warehouse replenishment.
According to the preferable technical scheme, a plurality of groups of temperature measuring sensors are arranged on the automatic control shelf and electrically connected with the controller, the temperature measuring sensors are used for monitoring the temperature of articles on the automatic control shelf, when the temperature of a temperature measuring point reaches an early warning value, the goods taking device is used for splitting and placing the articles at the temperature measuring point, a fire prevention blocking device is arranged above the automatic control shelf, and when a fire happens to a warehouse or the temperature of the temperature measuring point monitored by the temperature measuring sensors reaches a spontaneous combustion value, the fire prevention blocking device is used for carrying out full-closed blocking type protection on the automatic control shelf. The temperature sensor monitors the temperature of each layer of the automatic control goods shelf, the fireproof blocking device plays a role in fireproof protection for the automatic control goods shelf, when a fire occurs in a warehouse or the automatic control goods shelf, the fireproof blocking device is blocked by sealing, so that articles on the automatic control goods shelf are not damaged by high temperature or other automatic control goods shelves are protected from being influenced by the automatic control goods shelf which is on fire, and the fireproof blocking device is internally provided with a water spraying device and can play a role in cooling or extinguishing the automatic control goods shelf.
As a preferred technical scheme, the fire protection and ventilation system comprises a temperature measuring sensor II arranged in the warehouse, a humidity sensor arranged in the warehouse and a ventilation device arranged in the warehouse, wherein the temperature measuring sensor II monitors the temperature in the warehouse and uploads the monitored temperature data to a controller in the fire protection and ventilation system, the humidity sensor monitors the humidity in the warehouse and uploads the monitored humidity data to the controller in the fire protection and ventilation system, the fire protection and ventilation system is connected with the warehouse service system through a wireless transceiver and acquires the weather conditions from the warehouse service system, and the fire protection and ventilation system controls the ventilation device to ventilate properly according to the weather conditions of the day. Temperature sensor II monitors the temperature in the warehouse, and warehouse service system arranges temperature sensor and temperature sensor II's temperature measurement data, forms the holistic temperature monitoring data in warehouse, and humidity transducer monitors the humidity in the warehouse, prevents that humidity is too big in the warehouse from causing the damage to the storage article, and ventilation unit ventilates, dehumidifies the warehouse under fire prevention and ventilation system's control.
As a preferred technical scheme, the shipment system comprises a plurality of groups of automatic control shipment racks, a monitoring system arranged in a warehouse shipment area, and an information recognition device electrically connected with the shipment system, wherein the shipment system controls the automatic control shipment racks to make shipment preparation in advance according to the positions and arrival times of the pickers transmitted by the warehouse service system, and feeds back the serial numbers of the pickup wharfs of the pickers to the warehouse service system, the pickup robots place the picked articles on the automatic control shipment racks, the monitoring system monitors the pickup process of the pickers, the information recognition system recognizes the identity information of the pickers, and when the identity information of the pickers is correct, the automatic control shipment racks enter the pickup wharfs. The automatic control goods discharging rack carries the goods discharged from the warehouse, and the information identification device confirms the information of the goods taker to prevent the goods taker from taking wrong goods.
According to the preferable technical scheme, the goods taking robot is provided with a number II counter, when the goods taking robot carries one article in a to-be-taken area, the number II counter counts and increases by one, the correct number of the delivered articles can be ensured by comparing data recorded by the counter with data recorded by the number II counter, and when the total delivered data recorded by the counter reaches a set value, the automatic control shelf uploads article information needing to be supplemented to a warehouse service system through a wireless transceiver.
Preferably, the warehouse service system forms a time set t = { (x, V) | x/V } of arrival at the warehouse according to the position information and the traveling speed of the pickup, the pickup robot forms a set of pickup speed V = { (t, l) | l/t } of the pickup robot according to the time set of the warehouse service system, and the self-control shelf forms a set of time set t of shipment of the self-control shelf according to the pickup speed of the pickup robot and the distance between the pickup speed and the pickup speed of the pickup robot2The warehouse service system reasonably arranges the delivery sequence according to the data set so that the goods can be carried when the goods taker arrives at the warehouse, wherein x represents the distance from the goods taker to the warehouse, V represents the traveling speed of the goods taker, t represents the time for the goods taker to arrive at the warehouse, and l represents the distance for the goods taking robot to arrive at the corresponding self-control shelf. The goods taking robot reasonably adjusts the goods taking speed according to the time set t, the phenomenon that a goods taking person arrives and the goods out of a warehouse are not prepared is avoided, the self-control goods shelf forms the self goods taking time and the self goods taking speed according to the goods taking speed of the goods taking robot, the phenomenon that the goods taking robot waits in front of the self-control goods container is prevented, and the goods taking efficiency of the warehouse is improved through the self speed and time adjustment of the goods taking robot and the self-control goods container.
Compared with the prior art, the invention has the beneficial effects that:
1. the warehouse service system is in wireless connection with the Internet of things to mutually transmit data, acquire shipment data and position information of a goods taker from the Internet of things, prepare goods in advance according to the time when the goods taker arrives at the warehouse, reduce the stay time of the goods taker in the warehouse and improve the shipment efficiency.
2. The temperature sensor monitors the temperature of each layer of the automatic control goods shelf, the fireproof blocking device plays a role in fireproof protection for the automatic control goods shelf, when a fire occurs in a warehouse or the automatic control goods shelf, the fireproof blocking device is blocked by sealing, so that articles on the automatic control goods shelf are not damaged by high temperature or other automatic control goods shelves are protected from being influenced by the automatic control goods shelf which is on fire, and the fireproof blocking device is internally provided with a water spraying device and can play a role in cooling or extinguishing the automatic control goods shelf.
3. The automatic control goods shelves have the multilayer article to place the district, get the top that the goods device set up at every one deck of automatic control goods shelves, it carries and places the article on the automatic control goods shelves and wait to get the goods district to get the goods device, reduce the latency of getting the goods robot in the automatic control goods shelves district, the counter carries out the statistics to shipment article, and the total shipment data of record, the automatic control goods shelves are arranged the total shipment data of counter statistics and are uploaded to warehouse service system in, warehouse service system will need the data transfer of replenishment to the terminal through the thing networking, inform the terminal and carry out the warehouse replenishment.
4. The goods taking robot reasonably adjusts the goods taking speed according to the time set t, the phenomenon that a goods taking person arrives and the goods out of a warehouse are not prepared is avoided, the self-control goods shelf forms the self goods taking time and the self goods taking speed according to the goods taking speed of the goods taking robot, the phenomenon that the goods taking robot waits in front of the self-control goods container is prevented, and the goods taking efficiency of the warehouse is improved through the self speed and time adjustment of the goods taking robot and the self-control goods container.
Drawings
Fig. 1 is a schematic diagram of an overall system structure of an unattended warehouse management system based on the internet of things according to the invention;
fig. 2 is a schematic view of an automatic control shelf structure of an unattended warehouse management system based on the internet of things;
fig. 3 is a schematic structural diagram of a shipment system of an unattended warehouse management system based on the internet of things according to the present invention;
fig. 4 is a schematic structural view of a fire protection and ventilation system of an unattended warehouse management system based on the internet of things;
fig. 5 is a schematic view of an automatic control shelf structure of an unattended warehouse management system based on the internet of things.
Fig. 6 is a front view of an automatic control shelf of an unattended warehouse management system based on the internet of things;
fig. 7 is a top view of a support plate of an unattended warehouse management system based on the internet of things according to the invention;
fig. 8 is a schematic structural view of a goods taking device of an unattended warehouse management system based on the internet of things;
fig. 9 is a schematic structural view of a traveling device for automatically controlling a shelf to exit from an unattended warehouse management system based on the internet of things according to the present invention;
fig. 10 is a front view of an automatic control shipment shelf of an unattended warehouse management system based on the internet of things according to the present invention.
The reference numbers are as follows: 1. a support; 2. a support plate; 3. a goods taking device; 3-1, a motor; 3-2, a module; 3-3, a mechanical paw; 4. a control center; 4-1, a controller; 4-2, a wireless transceiver; 5. a fire containment device; 5-1, a water pump; 5-2, a roller shutter door mechanism; 5-3, a water pipe; 6. a temperature measuring sensor; 7. a counter; 8. a pick-up robot; 9. a counter number II; 10-1, a walking device; 10-2, mounting a shell; 10-3, a walking controller; 10-4, a wireless transceiver; 10-5, a power supply; 10-6, a walking motor; 10-7, a transmission shaft; 10-8, a transmission gear; 10-9 and a shaft support frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1 to 10, an unattended warehouse management system based on the internet of things comprises a warehouse, a warehouse service system, an automatic control shelf wirelessly connected with the warehouse service system, a goods taking robot wirelessly connected with the warehouse service system, a fireproof ventilation system and a goods delivery system, wherein the warehouse service system is arranged in the warehouse and is wirelessly connected with the internet of things, the warehouse service system is respectively wirelessly connected with the fireproof ventilation system and the goods delivery system, the fireproof ventilation system monitors the temperature, the humidity and the like in the warehouse, and the goods delivery system monitors the goods delivery and the goods taking process.
The warehouse service system is an intelligent control system, controllers related in the warehouse service system are all single-chip microcomputers STM32L562-DK, a goods taking robot is a combination of a robot arm and a walking robot, a temperature measuring sensor and a temperature measuring sensor II are temperature sensors, the type is DS18B20, a counter and a counter II are diffuse reflection infrared sensors, the type is KJT-FJ18, the counting principle is that after a signal is monitored, the signal is transmitted to the corresponding controller, and the controller counts data by one according to internal programming of the controller.
The warehouse service system numbers the goods in the warehouse, places the goods on the automatic control goods shelf through the goods taking robot, the goods taking robot counts the quantity of the goods placed on the automatic control goods shelf and uploads the goods to the warehouse service system, the automatic control goods shelf manages the numbered goods and conducts shipment statistics, the shipment data is uploaded to the warehouse service system, and the warehouse service system compares the shipment data with the shipment data and judges whether replenishment is needed.
The warehouse comprises a plurality of shipment wharfs, the warehouse service system comprises a wireless transceiver, the wireless transceiver is in wireless connection with the Internet of things, the warehouse service system realizes data intercommunication with the Internet of things through the wireless transceiver, the warehouse service system acquires shipment data from the Internet of things and transmits the shipment data to the automatic control shelf and the pickup robot, the warehouse service system transmits the position and arrival time of a pickup person to the shipment system, and the warehouse service system transmits weather conditions to the fireproof ventilation system; the automatic control goods shelf comprises a controller and a wireless transceiver, the wireless transceiver is connected with the controller, the wireless transceiver is wirelessly connected with the warehouse service system, and the wireless transceiver acquires shipment data from the warehouse service system and transmits the shipment data to the controller; the goods taking robot is provided with a wireless transceiver and is connected with the warehouse service system through the wireless transceiver and acquires shipment data.
The automatic control goods shelf consists of a plurality of supports 1 and a plurality of supporting plates 2, the supports 1 and the supporting plates 2 are fixed through screws, the supports 1 and the supporting plates 2 are matched with each other to form a plurality of goods placing areas, a goods to be taken area is marked off at the front end of the goods placing area, a counter 7 is fixed above the goods to be taken area through screws, a goods taking device 3 is fixed below each layer of supporting plate through screws, the goods taking device 3 picks up the goods in the goods placing areas and places the goods in the goods to be taken area, a sealed space is formed at the upper end of the automatic control goods shelf by the supports 2 and the supports 1 and is divided into two spaces through the supporting plates 2, a control center 4 of the automatic control goods shelf is arranged in one space, and a fireproof blocking device 5 is arranged in the other space;
the goods taking device 3 consists of a motor 3-1 arranged on a module, two groups of modules 3-2 arranged vertically and a mechanical paw 3-3 arranged on the modules, wherein one group of modules 3-2 is fixed below the supporting plate 2 through screws, the other group of modules 3-2 is fixed on a sliding plate of the module 3-2 through screws, the two groups of modules 3-2 are matched with each other to form a transverse and longitudinal movement track, the mechanical paw 3-3 is fixed on the sliding plate of the other group of modules 3-2 through screws, the motor 3-1 provides moving power for the modules 3-2, the mechanical paw 3-3 obtains the longitudinal and transverse movement power through the motor 3-1, and the mechanical paw 3-3 grabs and places goods in a goods taking area;
the control center 4 comprises a controller 4-1 and a wireless transceiver 4-2, the controller 4-1 and the wireless transceiver 4-2 are connected with a power supply in the warehouse through cables, the controller 4-1 is electrically connected with the wireless transceiver 4-2 through cables, the controller 4-1 realizes data exchange with the warehouse service system through the wireless transceiver 4-2, the controller 4-1 is electrically connected with a motor through cables, and the controller 4-1 obtains shipment data through the wireless transceiver 4-2 and controls the goods taking device 3 to carry goods;
the fire-proof blocking device 5 comprises a water pump 5-1 and a rolling door mechanism 5-2, the water pump 5-1 is connected with a water tank in the warehouse through a water pipe, the water pump 5-1 is electrically connected with a controller 4-1 through a cable, a water outlet of the water pump 5-1 is connected with a water pipe 5-3 in an interference mode, the water pipe is fixed outside and inside the automatic control goods shelf, each article placing area inside the automatic control goods shelf is provided with the water pipe, the water pipe inside the automatic control goods shelf is fixed on the wall of a vertically installed supporting plate 2 through screws, the water pipe 5-3 is provided with a water spraying opening, the rolling door inside the automatic control goods shelf and in the rolling door mechanism 5-2 can be sprayed with water through the water spraying opening, the rolling door is sprayed with fire-proof materials, when the warehouse is on fire, the water is sprayed onto the outer, when the interior of the self-control goods shelf is on fire, the water pipe inside the self-control goods shelf sprays water to the ignition point, so that the fire extinguishing effect is achieved.
The execution front end of the goods taking robot 8 is fixed with a number II counter 9 through screws, the number II counter 9 is connected with a controller of the goods taking robot 8 through cables, when the goods taking robot carries an article in a to-be-taken area, the number II counter 9 counts and adds one, data recorded by the counter 7 is compared with data recorded by the number II counter 9, the correct number of goods to be delivered can be ensured, and when the total goods delivery data recorded by the counter 7 on the automatic control goods shelf reaches a set value, the automatic control goods shelf uploads the information of the articles to be replenished to a warehouse service system through a wireless transceiver.
Fireproof ventilation system includes No. II temperature sensor through the screw fixation in the warehouse, humidity transducer through the screw fixation in the warehouse and fix the ventilation unit on the warehouse wall, ventilation unit selects the fan in this embodiment, No. II temperature sensor monitors the temperature in the warehouse, and in uploading the temperature data of monitoring to the controller in fireproof ventilation system, humidity transducer monitors the humidity in the warehouse, and in uploading the humidity data of monitoring to the controller in fireproof ventilation system, fireproof ventilation system passes through wireless transceiver and warehouse service system and is connected, and acquire the weather conditions from warehouse service system, fireproof ventilation system carries out appropriate ventilation according to weather conditions control ventilation unit of the day.
The goods delivery system comprises a plurality of groups of automatic control goods delivery frames, a monitoring system fixed at a warehouse goods delivery wharf through screws, and an information recognition device electrically connected with the goods delivery system, wherein the goods delivery system controls the automatic control goods delivery frames to make goods delivery preparation in advance according to the positions and arrival times of goods taking persons transmitted by the warehouse service system, and feeds back the serial numbers of the goods taking wharf of the goods taking persons to the warehouse service system, the goods taking robots place the obtained goods on the automatic control goods delivery frames, the monitoring system monitors the goods taking process of the goods taking persons, the information recognition system recognizes the identity information of the goods taking persons, and when the identity information of the goods taking persons is correct, the automatic control goods delivery frames enter the goods taking wharf.
The self-control goods shelf 10 is also a goods shelf consisting of a plurality of groups of brackets 1 and a plurality of groups of supporting plates 2, wherein a traveling device 10-1 is fixed below the bottom supporting plate 2 of the self-control goods shelf 10 through screws;
the walking device 10-1 comprises a mounting shell 10-2, a walking controller 10-3, a wireless transceiver 10-4, a power supply 10-5, a walking motor 10-6, a transmission shaft 10-7, a transmission gear 10-8 and a shaft support frame 10-9, wherein the mounting shell 10-2 is fixed below the support plate 2 through screws, four groups of shaft support frames 10-9 are welded on the mounting shell 10-2, each group comprises two shaft support frames 10-9, the transmission shaft 10-7 is mounted on the shaft support frames 10-9 and is fixed in position through snap rings, a walking wheel is fixed in the middle of the transmission shaft 10-7 through screws, one end of the transmission shaft 10-7 is fixed with the transmission gear 10-8 through screws, the walking motor 10-6 is fixed on one side close to the transmission gear 10-8, a transmission gear 10-8 is fixed on a motor shaft of the traveling motor 10-6 through a screw, two groups of transmission gears 10-8 perform gear transmission, a traveling wheel obtains traveling power through the traveling motor 10-6, the traveling controller 10-3, the wireless transceiver 10-4 and the power supply 10-5 are fixed on the inner wall of the rotating safety shell 10-2 through screws, the traveling motor 10-6 is electrically connected with the traveling controller 10-3 through a cable, the power supply 10-5 is respectively electrically connected with the traveling controller 10-3, the wireless transceiver 10-4 and the traveling motor 10-6 through cables, the traveling controller 10-3 is electrically connected with the wireless transceiver 10-4 through a cable, the wireless transceiver 10-4 acquires a traveling command and a traveling track from a delivery system, the wireless transceiver 10-4 transmits the received information to the walking controller 10-3, and the walking controller 10-3 controls the running of the walking motor 10-6 through a cable, so that the automatic control goods shelf reaches the pointing place of the goods discharging system.
The monitoring system consists of a monitor, and the monitor is connected with a controller of the shipment system through a cable;
the information identification device is a card reader, the card reader is connected with the controller of the goods delivery system through a cable, the card reader reads the identification card information of the goods taker, the face identification is carried out on the goods taker through the monitor, after the information of the goods taker is confirmed, the self-control goods delivery shelf is moved to the corresponding goods delivery wharf, and the goods taker can directly carry goods conveniently.
The goods taking robot forms a group of goods taking speed set V = { (t, l) | l/t } according to the time set of the warehouse service system, and the automatic control shelf forms a group of time set t of automatic control shelf shipment according to the goods taking speed of the goods taking robot and the distance between the goods taking speed and the goods taking speed of the goods taking robot2The warehouse service system reasonably arranges the delivery sequence according to the data set so that the goods can be carried when the goods taker arrives at the warehouse, wherein x represents the distance from the goods taker to the warehouse, V represents the traveling speed of the goods taker, t represents the time for the goods taker to arrive at the warehouse, and l represents the arrival of the goods taker at the corresponding self-control automatic control robotThe distance of goods shelves, the speed that the goods robot got the goods according to the reasonable adjustment of time set t, avoid appearing getting the goods people and reacing and the phenomenon that the warehouse goods is not ready appears, self-control goods shelves form the shipment time and the shipment speed of oneself according to the speed of getting the goods of the goods robot, the phenomenon that the robot waited for before the self-control packing cupboard of preventing to get the goods appears, through the adjustment of the speed of oneself and the time of getting goods robot and self-control packing cupboard, the shipment efficiency in improvement warehouse.
The distance between a goods taker No. 1 and a warehouse is 6Km, the walking speed is 5Km/h, the distance between a goods taker No. 2 and the warehouse is 90Km, the driving speed is 60Km/h, the warehouse service system forms a time set t = {1.2, 1.5}, the time unit of t is h according to the distances and the speeds of the goods taker No. 1 and the goods taker No. 2 respectively, the warehouse service system preferentially arranges the goods of the goods taker No. 1 to be delivered out of the warehouse according to the arrival times of the two goods takers, the distance between the goods taker and an automatic control goods shelf is 100m due to the difference of 18min between the arrival times of the two goods takers, namely the goods of the goods taker No. 1 in a time zone with 72min of the goods taker, the goods of the goods taker No. 2 are taken out of the goods taker No. 1, the different goods taker speed V = { 388.32, 5.555} of the goods taker V can be obtained through the time and the distance, get goods speed through the difference and can avoid getting goods robot and move at a high speed always, can prolong the life who gets goods robot, get goods speed through the difference moreover, different shipment order can be reasonable for getting goods person and get the goods arrangement, reach better shipment effect.
The delivery system adjusts the advancing speed and the delivery sequence of the automatic control delivery rack according to the time set of the delivery person arriving at the warehouse, so that the delivery person can directly take the goods after arriving at the warehouse.
The working principle of the invention is as follows:
the front end is a goods taker, the terminal is a warehouse manager, the front end uploads required article information and goods taking time to the Internet of things through a mobile phone, the warehouse comprises a plurality of delivery wharfs, the warehouse service system comprises a wireless transceiver, the wireless transceiver is in wireless connection with the Internet of things, the warehouse service system realizes data intercommunication with the Internet of things through the wireless transceiver, the warehouse service system acquires delivery data from the Internet of things and transmits the delivery data to the automatic control shelf and the goods taking robot, the warehouse service system transmits the position and arrival time of the goods taker to the delivery system, and the warehouse service system transmits weather conditions to the fireproof ventilation system; the automatic control goods shelf comprises a controller and a wireless transceiver, the wireless transceiver is connected with the controller, the wireless transceiver is wirelessly connected with the warehouse service system, and the wireless transceiver acquires shipment data from the warehouse service system and transmits the shipment data to the controller; the goods taking robot is provided with a wireless transceiver and is connected with the warehouse service system through the wireless transceiver and acquires shipment data.
The self-control goods shelf consists of a bracket and a supporting plate, a plurality of article placing areas are formed by the mutual matching of the bracket and the supporting plate, a goods taking device is fixed below each layer of the supporting plate through screws, the goods taking device consists of a motor, a module and a mechanical paw, the mechanical paw is arranged on the module, the automatic goods taking device comprises a motor, a mechanical gripper, a storage rack;
a temperature measuring sensor is fixed on a bracket of each article placing area through a screw, the temperature measuring sensor is electrically connected with a controller through a cable, the temperature measuring sensor monitors the temperature of articles on the automatic control shelf, when the temperature of a temperature measuring point reaches an early warning value, the goods taking device separates and places the articles at the temperature measuring point, a fire prevention blocking device is arranged in another space at the upper end of the automatic control shelf, and when a warehouse fires or the temperature measuring sensor monitors that the temperature of the temperature measuring point reaches a spontaneous combustion value, the fire prevention blocking device carries out full-closed blocking type protection on the automatic control shelf;
the fire-proof blocking device comprises a water pump and a rolling door mechanism, the water pump is connected with a water tank in a warehouse through a water pipe, the water pump is electrically connected with a controller through a cable, a water outlet of the water pump is in interference connection with the water pipe, the water pipe is fixed on a support of the automatic control goods shelf, a water spraying port is arranged on the water pipe, and water can be sprayed to the interior of the automatic control goods shelf and a rolling door in the rolling door mechanism through the water spraying port.
Get and to have No. II counters through the screw fixation on the goods robot, No. II counters pass through the cable and are connected with the controller of getting the goods robot, whenever get the goods robot and wait to get a goods district transport article, No. II counters just count and add one, compare through the data of counter record and the data of No. II counter record, can ensure the correct quantity of shipment article, when the total shipment data of counter record on the automatic control goods shelves arrived the setting value, the automatic control goods shelves were uploaded the article information of required replenishment to warehouse service system through wireless transceiver.
Fireproof ventilation system includes No. II temperature sensor through the screw fixation in the warehouse, humidity transducer through the screw fixation in the warehouse and fix the ventilation unit on the warehouse wall, ventilation unit selects the fan in this embodiment, No. II temperature sensor monitors the temperature in the warehouse, and in uploading the temperature data of monitoring to the controller in fireproof ventilation system, humidity transducer monitors the humidity in the warehouse, and in uploading the humidity data of monitoring to the controller in fireproof ventilation system, fireproof ventilation system passes through wireless transceiver and warehouse service system and is connected, and acquire the weather conditions from warehouse service system, fireproof ventilation system carries out appropriate ventilation according to weather conditions control ventilation unit of the day.
The goods delivery system comprises a plurality of groups of automatic control goods delivery frames, a monitoring system fixed at a warehouse goods delivery wharf through screws, and an information recognition device electrically connected with the goods delivery system, wherein the goods delivery system controls the automatic control goods delivery frames to make goods delivery preparation in advance according to the positions and arrival times of goods taking persons transmitted by the warehouse service system, and feeds back the serial numbers of the goods taking wharf of the goods taking persons to the warehouse service system, the goods taking robots place the obtained goods on the automatic control goods delivery frames, the monitoring system monitors the goods taking process of the goods taking persons, the information recognition system recognizes the identity information of the goods taking persons, and when the identity information of the goods taking persons is correct, the automatic control goods delivery frames enter the goods taking wharf.
The automatic control goods outlet frame is also a goods outlet frame consisting of a support and a supporting plate, wherein a motor, a wireless receiving controller and a transmission shaft are fixed at the bottom of the automatic control goods outlet frame through screws, the transmission shaft is fixed at the bottom of the automatic control goods outlet frame through a supporting frame, a gear transmission set is fixed at the middle position of the transmission shaft through screws, the motor is fixed at the bottom of the automatic control goods outlet frame through screws, a motor shaft is connected with the gear transmission set through a shaft, wheels are fixed at two ends of the transmission shaft, the motor realizes rotation of the transmission shaft through the gear transmission set, the wireless receiving controller is connected with the motor through a cable, the wireless receiving controller is wirelessly connected with a goods outlet system, and an automatic route is.
The monitoring system consists of a monitor, and the monitor is connected with a controller of the shipment system through a cable;
the information identification device is a card reader, the card reader is connected with the controller of the goods delivery system through a cable, the card reader reads the identification card information of the goods taker, the face identification is carried out on the goods taker through the monitor, after the information of the goods taker is confirmed, the self-control goods delivery shelf is moved to the corresponding goods delivery wharf, and the goods taker can directly carry goods conveniently.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides an unmanned on duty formula warehouse management system based on thing networking, this unmanned on duty formula warehouse management system include warehouse, warehouse service system, with warehouse service system wireless connection's automatic control goods shelves, with warehouse service system wireless connection get goods robot, fire prevention ventilation system, shipment system, its characterized in that: the warehouse is provided with a warehouse service system, the warehouse service system is in wireless connection with the Internet of things, the warehouse service system is in wireless connection with a fireproof ventilation system and a delivery system respectively, the fireproof ventilation system monitors the temperature, the humidity and the like in the warehouse, and the delivery system monitors the delivery of articles and the delivery process.
2. The internet of things-based unattended warehouse management system according to claim 1, wherein: the warehouse comprises a plurality of shipment wharfs, the warehouse service system comprises a wireless transceiver, the wireless transceiver is wirelessly connected with the Internet of things, the warehouse service system realizes data intercommunication with the Internet of things through the wireless transceiver, the warehouse service system acquires shipment data from the Internet of things and transmits the shipment data to the automatic control shelf and the pickup robot, the warehouse service system transmits the position and arrival time of a pickup to the shipment system, and the warehouse service system transmits weather conditions to the fireproof ventilation system; the automatic control goods shelf is provided with a goods-to-be-taken area and comprises a controller and a wireless transceiver, the wireless transceiver is connected with the controller and the warehouse service system, and the wireless transceiver acquires shipment data from the warehouse service system and transmits the shipment data to the controller; the goods taking robot is provided with a wireless transceiver and is connected with the warehouse service system through the wireless transceiver and acquires shipment data.
3. The internet of things-based unattended warehouse management system according to claim 2, wherein: the automatic control goods shelves are provided with the multiunit and get the goods device, get goods device and controller electric connection, get the goods device and get the shipment article on the automatic control goods shelves and press from both sides and get and put it in waiting to get the goods district, still be provided with the counter on the automatic control goods shelves, counter and controller electric connection, the counter is placed the shipment article in waiting to get the goods district to getting the goods device and is counted, the shipment article that the robot was treated and is got the goods district is carried.
4. The internet of things-based unattended warehouse management system according to claim 3, wherein: the automatic control goods shelf is characterized in that a plurality of groups of temperature measuring sensors are arranged on the automatic control goods shelf and are electrically connected with the controller, the temperature measuring sensors are used for monitoring the temperature of goods on the automatic control goods shelf, when the temperature of a temperature measuring point reaches an early warning value, the goods taking device is used for splitting and placing the goods at the temperature measuring point, a fire prevention blocking device is arranged above the automatic control goods shelf, and when the fire prevention blocking device fires in a warehouse or the temperature measuring sensors monitor that the temperature of the temperature measuring point reaches a spontaneous combustion value, the fire prevention blocking device is used for carrying out full-closed blocking type protection on the automatic control.
5. The internet of things-based unattended warehouse management system according to claim 2, wherein: fire prevention ventilation system is including setting up No. II temperature measurement sensor in the warehouse, setting up the humidity transducer in the warehouse and setting up the ventilation unit in the warehouse, No. II temperature measurement sensor monitors the temperature in the warehouse to in uploading the controller in fire prevention ventilation system with the temperature data who monitors, humidity transducer monitors the humidity in the warehouse, and in uploading the controller in fire prevention ventilation system with the humidity data who monitors, fire prevention ventilation system passes through wireless transceiver and warehouse service system and is connected to acquire the weather situation from warehouse service system, fire prevention ventilation system carries out appropriate ventilation according to weather situation control ventilation unit of the day.
6. The internet of things-based unattended warehouse management system according to claim 2, wherein: the goods delivery system comprises a plurality of groups of automatic control goods delivery frames, a monitoring system arranged in a warehouse goods delivery area and an information recognition device electrically connected with the goods delivery system, the goods delivery system controls the automatic control goods delivery frames to make goods delivery preparation in advance according to the positions and arrival times of goods taking persons transmitted by the warehouse service system, the goods taking wharf numbers of the goods taking persons are fed back to the warehouse service system, the goods taking robots place the obtained goods on the automatic control goods delivery frames, the monitoring system monitors the goods taking process of the goods taking persons, the information recognition system recognizes the identity information of the goods taking persons, and when the identity information of the goods taking persons is correct, the automatic control goods delivery frames enter the goods taking wharf.
7. The internet of things-based unattended warehouse management system according to claim 3, wherein: the goods taking robot is provided with a number II counter, when the goods taking robot carries an article in a goods taking area, the number II counter counts and adds one, the correct number of the delivered articles can be ensured by comparing the data recorded by the counter with the data recorded by the number II counter, and when the total delivered data recorded by the counter reaches a set value, the automatic control goods shelf uploads the article information required to be supplemented to the warehouse service system through the wireless transceiver.
8. The internet of things-based unattended warehouse management system according to claim 2, wherein: the warehouse service system forms a time set t = { (x, V) | x/V } of arrival at the warehouse according to the position information and the traveling speed of the goods taking person, the goods taking robot forms a set of goods taking speed V = { (t, l) | l/t } according to the time set of the warehouse service system, and the self-control goods shelf forms a set of time set t of self-control goods shelf shipment according to the goods taking speed of the goods taking robot and the distance between the goods taking robot and the self-control goods shelf shipment robot2The warehouse service system reasonably arranges the delivery sequence according to the data set so that the goods can be carried when the taker arrives at the warehouse, wherein x represents the distance between the taker and the warehouse, and V represents the row of the takerThe advance speed, t represents the time when the goods taking robot arrives at the warehouse, and l represents the distance from the goods taking robot to the corresponding self-control goods shelf.
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| CN202110185979.4A CN112907172A (en) | 2020-03-03 | 2020-03-03 | Unattended warehouse management system based on Internet of things |
| CN202110185978.XA CN112907171A (en) | 2020-03-03 | 2020-03-03 | Unattended warehouse management system based on Internet of things |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112907171A (en) | 2021-06-04 |
| CN111369191B (en) | 2021-05-07 |
| CN112907172A (en) | 2021-06-04 |
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