CN111326931A - Integrated assembly line for assembling and injection molding of data line ports - Google Patents
Integrated assembly line for assembling and injection molding of data line ports Download PDFInfo
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- CN111326931A CN111326931A CN202010237170.7A CN202010237170A CN111326931A CN 111326931 A CN111326931 A CN 111326931A CN 202010237170 A CN202010237170 A CN 202010237170A CN 111326931 A CN111326931 A CN 111326931A
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- data line
- iron shell
- stub bar
- shell
- port
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 64
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 265
- 229910052742 iron Inorganic materials 0.000 claims abstract description 137
- 230000007246 mechanism Effects 0.000 claims description 89
- 238000001514 detection method Methods 0.000 claims description 46
- 238000003825 pressing Methods 0.000 claims description 15
- 238000000926 separation method Methods 0.000 claims description 15
- 239000003292 glue Substances 0.000 claims description 8
- 239000000969 carrier Substances 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000000047 product Substances 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 8
- 239000011265 semifinished product Substances 0.000 abstract description 7
- 238000012546 transfer Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 9
- 230000007306 turnover Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000002355 dual-layer Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention belongs to the technical field of data line production equipment, and relates to a data line port shell-mounting and injection-molding integrated assembly line, which comprises: circulating carrier conveyor and set gradually along this circulating carrier conveyor's direction of operation: the device comprises an iron shell feeding device, a data line placing station, an iron shell assembling device, a data line arranging device, an internal mold forming and detecting device, an SR forming and detecting device, an external mold forming and detecting device and a data line finished product taking device. The invention has ingenious structural design, and under the driving of the circulating carrier conveying device, the shell mounting of the data line port, the transfer of the semi-finished product data line, the injection molding of the internal mold, the injection molding of the SR and the injection molding of the external mold are sequentially finished in sequence, and finally the materials are taken and sent out; therefore, the data line port shell-mounting and injection-molding integrated assembly line has high automation degree, and the two processes of data line port shell-mounting and data line port injection-molding are seamlessly connected, so that the production efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of data line production equipment, and particularly relates to a data line port shell-mounting and injection-molding integrated assembly line.
Background
Existing data lines typically include a wire and a connector connected to a wire port. The connector can mate with a corresponding connector on an electronic device, thereby electrically connecting one electronic device to another, for example, connecting a cell phone to a computer. Typically, the connector includes a metal housing (e.g., iron shell), a dielectric body, and conductive terminals. The insulative housing is received in the metal shell and the conductive terminals are retained on the insulative housing. The end of the cable extends into the metal shell and is electrically connected with the conductive terminal. In order to improve the sealing performance of the data cable, it is generally necessary to form a plastic sheath on the metal shell of the connector and a portion of the cable, so as to seal the joint portion of the cable and the metal shell in the plastic sheath.
The chinese patent with the application number CN201510956249.4 entitled "full-automatic injection molding assembly line for data line port" discloses the following technical solutions: the full-automatic injection molding assembly line for the data line ports is used for injection molding semi-finished product ports at two ends of a data line into finished product ports, and the data line comprises a first port and a second port of a semi-finished product; the full-automatic injection molding assembly line for the data line port comprises a rack, a feeding line and a backflow conveying line which are arranged on the rack, and a turnover block which is positioned on the feeding line and the backflow conveying line; the feed line is positioned at one side of the backflow conveying line; a port internal mold forming station, a first water drawing station, a port external mold forming station, a second water drawing station, a detection station and an unloading station are sequentially arranged on the feeding line along the feeding direction; one end of the turnover block is provided with a first mould strip for fixing a first port of the data line, and the other end of the turnover block is provided with a second mould strip for fixing a second port of the data line; the part of the feeding line corresponding to the unloading station is communicated with the reflux conveying line; the feeding line comprises a feeding groove, a limiting mechanism and a turnover block pushing mechanism arranged in the feeding groove; the limiting mechanism comprises two limiting guide rails which are respectively positioned at two sides of the feeding groove; a sliding groove for placing the end part of the turnover block is arranged in the limiting guide rail; and a plurality of turnover block positioning pieces are arranged on the limiting guide rail along the feeding direction.
Above-disclosed technical scheme, though can realize carrying out centre form processing and external mold processing simultaneously through the port at a pipeline to the data line both ends automatically, but the function is single, can't adorn the shell with the data line port and mould plastics twice process and combine together, can only accomplish the process that the data line port adorned the shell through another production line earlier, the process that the data line port was moulded plastics is accomplished to the full-automatic injection moulding line of data line port that rethread workman carried semi-manufactured goods data line to this technical scheme, it is very time-consuming and energy-consuming, and also there is a qualitative damage to the surface of semi-manufactured goods data line in the handling, lead to the problem that production efficiency is low and manufacturing cost is high.
Disclosure of Invention
The invention aims to provide a data line port shell-mounting and injection-molding integrated assembly line, and aims to solve the problems that a full-automatic data line port injection-molding assembly line in the prior art is single in function, cannot combine two procedures of data line port shell mounting and data line port injection molding, is time-consuming and labor-consuming, and causes low production efficiency and high production cost.
In order to achieve the above object, an embodiment of the present invention provides an integrated assembly line for housing and injection molding of a data line port, including:
the circulating type carrier conveying device is provided with a plurality of data line fixing carriers which are arranged at intervals and drives the data line fixing carriers to rotate clockwise;
and the following components are sequentially arranged along the running direction of the circulating type carrier conveying device:
the iron shell feeding device stores a plurality of iron shells and conveys the iron shells forward one by one;
the data wire placing station is used for orderly arranging the data wires at intervals and conveying the data wires forwards;
the iron shell assembling device is used for receiving the iron shell conveyed by the iron shell feeding device and the data wire conveyed by the data wire placing station and fixing the iron shell on a port of the data wire;
the data line swinging device is used for grabbing and putting the data line into the data line fixing carrier and fixing the data line in the data line fixing carrier, and meanwhile, carrying out dragging operation on the data line;
the internal mold forming and detecting device is used for injection molding an internal mold on the port of the data line, removing the stub bar and detecting;
the SR forming and detecting device is used for injection molding SR on the port of the data line, removing a stub bar and detecting;
the external mold forming and detecting device is used for injection molding SR on the port of the data line, removing a stub bar and detecting;
and the data line finished product taking device is used for opening the data line fixing carrier and taking out and blanking the data line.
Optionally, the internal mold forming and detecting device, the SR forming and detecting device, and the external mold forming and detecting device have the same structure, and each of the internal mold forming and detecting device, the SR forming and detecting device, and the external mold forming and detecting device includes an injection molding machine, a stub bar removing mechanism, and a stub bar detecting mechanism, which are sequentially arranged along the running direction of the circulating carrier conveying device.
Optionally, the stub bar removing mechanism comprises a two-axis removing drive module and a stub bar removing unit mounted on the two-axis removing drive module; the stub bar removing unit comprises a data line fixing unit and a stub bar gripper which are arranged adjacently, wherein the data line fixing unit comprises a data line fixing cylinder and a data line fixing pressing plate arranged on the data line fixing cylinder; the stub bar tongs include the pneumatic clamping jaw of stub bar and two relative stub bar grip blocks that set up, the pneumatic clamping jaw of stub bar drives two the stub bar grip block is laminated or is separated each other.
Optionally, the internal mold forming and detecting device and the SR forming and detecting device further include a stub bar fixing pin detecting mechanism and a glue shortage detecting mechanism disposed behind the stub bar detecting mechanism.
Optionally, the stub bar detection mechanism and the stub bar fixing needle detection mechanism are the same in structure and respectively comprise a two-axis detection driving module and a detection plate with a plurality of bayonets, and the two-axis detection driving module drives the detection plate to move back and forth and up and down.
Optionally, the iron shell assembling device comprises an iron shell conveying track, a data line conveying track, an iron shell mounting mechanism and an iron shell riveting and fixing mechanism; the iron shell conveying track and the data line conveying track are arranged in parallel, and the tail end of the data line conveying track is connected with the iron shell conveying track; the iron shell mounting mechanism and the iron shell riveting and fixing mechanism are arranged adjacently along the conveying direction of the iron shell conveying track.
Optionally, the iron case mounting mechanism includes an iron case mounting base, an iron case lifting unit mounted on the iron case mounting base, a data line housing unit, and an iron case pre-pressing unit;
the iron shell lifting unit comprises a lifting block and a lifting cylinder, the lifting block is arranged on the iron shell mounting base in a sliding mode, and the lifting cylinder is fixed on the iron shell mounting base and connected with the lifting block so as to drive the lifting block to slide on the iron shell mounting base back and forth;
the data line shell entering unit comprises a two-axis shell entering driving module and a data line shell entering pushing block, the data line shell entering pushing block is arranged on the iron shell mounting base in a sliding mode, and the two-axis shell entering driving module is fixed on the iron shell mounting base and connected with the data line shell entering pushing block so as to drive the data line shell entering pushing block to move back and forth and up and down;
the iron shell prepressing unit comprises an iron shell prepressing block and a prepressing cylinder, the prepressing cylinder is fixed on the iron shell mounting base, the iron shell prepressing block is fixedly connected with an output shaft of the prepressing cylinder, and the prepressing cylinder drives the iron shell prepressing block to slide up and down.
Optionally, the data line cycloid device comprises a carrier cycloid mechanism and a data line dragging mechanism which are sequentially arranged along the running direction of the circulating carrier conveying device.
Optionally, the carrier cycloid mechanism includes a double-layer data line receiving unit, and a single data line grabbing unit and a plurality of data line grabbing units respectively disposed at the left and right sides of the double-layer data line receiving unit;
the double-layer data line bearing unit comprises a double-layer slide rail driving module, a first data line bearing seat and a second data line bearing seat, wherein the first data line bearing seat and the second data line bearing seat are movably arranged on the double-layer slide rail driving module and are arranged in a staggered mode; the first data wire bearing seat and the second data wire bearing seat are provided with port sockets and wire body brackets;
the single data line grabbing unit comprises a single grabbing two-axis driving module and a single data line grabbing hand arranged on the single grabbing two-axis driving module; the single type data line gripper comprises a single type pneumatic clamping jaw and two single type clamping blocks which are oppositely provided with a bayonet, and the single type pneumatic clamping jaw drives the two single type clamping blocks to be attached to or separated from each other;
the multi-type data line grabbing unit comprises a multi-grabbing X-axis driving module and a plurality of data line grabbers arranged on the multi-grabbing X-axis driving module; the plurality of data line grippers comprise a plurality of pneumatic clamping jaws and a plurality of clamping frames which are oppositely provided with a plurality of bayonets, and the plurality of pneumatic clamping jaws drive the plurality of clamping frames to be mutually attached or separated.
Optionally, the data line finished product taking device comprises a two-axis taking driving module, and a data line taking unit and a data line separation unit which are arranged on the two-axis taking driving module, wherein the data line separation unit is clamped between the two data line taking units; the data line taking unit comprises a taking pneumatic clamping jaw and two data line taking clamping frames which are oppositely provided with a plurality of bayonets, and the taking pneumatic clamping jaw drives the two data line taking clamping frames to be attached to or separated from each other; the data line separation unit comprises a data line separation cylinder and a data line separation push plate arranged on the data line separation cylinder.
One or more technical solutions in the data line port shell-mounting and injection-molding integrated production line provided by the embodiment of the invention have at least one of the following technical effects:
the invention has ingenious structural design, sequentially completes the shell mounting of a data line port, the transfer of a semi-finished product data line, the injection molding of an internal mold, the injection molding of an SR (scanning sequence) and the injection molding of an external mold under the driving of a circulating carrier conveying device, and finally takes and sends out the materials; therefore, the data line port shell-mounting and injection-molding integrated assembly line has high automation degree, and the two processes of data line port shell-mounting and data line port injection-molding are seamlessly connected, so that the production efficiency is greatly improved.
The data line port shell-mounting and injection-molding integrated production line disclosed by the invention has the advantages that only one person is needed to load the data lines one by one at the data line placing station, and the rest parts are all automated, so that the labor cost is greatly reduced.
The data line port shell-mounting and injection-molding integrated assembly line effectively combines two processes of data line port shell mounting and data line port injection molding through the data line swinging device, does not need to carry data line semi-products among the processes, avoids the damage of an outer skin of a data line caused by carrying, and simultaneously avoids the damage of workers caused by frequent contact with an injection molding machine in the carrying process.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
FIG. 1 is a perspective view of a data line port encasing injection molding integrated assembly line provided by the present invention;
FIG. 2 is a front view of the data line port encasing injection molding integrated assembly line provided by the present invention;
fig. 3 is a schematic structural diagram of an internal mold forming and detecting device, an SR forming and detecting device, and an external mold forming and detecting device provided by the present invention;
FIG. 4 is a schematic structural diagram of a stub bar removal mechanism according to the present invention;
fig. 5 is a schematic structural diagram of a stub bar detection mechanism and a stub bar fixing pin detection mechanism provided by the invention;
fig. 6 is a schematic structural diagram of an iron case assembling device provided by the present invention;
FIG. 7 is a first schematic view of an iron case mounting mechanism according to the present invention;
FIG. 8 is a second schematic view of the iron case mounting mechanism according to the present invention;
FIG. 9 is a schematic structural diagram of a data line arranging device according to the present invention;
FIG. 10 is a schematic structural diagram of a single data line capture unit according to the present invention;
FIG. 11 is a schematic structural diagram of a dual-layer data line receiving unit according to the present invention;
FIG. 12 is a schematic structural diagram of a multi-type data line capture unit according to the present invention;
fig. 13 is a schematic structural diagram of a data line finished product taking device provided by the present invention;
fig. 14 is a schematic structural view of a data line taking unit and a data line detaching unit according to the present invention.
Wherein, in the figures, the respective reference numerals:
1-circulating carrier conveying device 11-data line fixed carrier 2-iron shell feeding device
3-data line placing station 4-iron shell assembling device 41-iron shell conveying track
42-data line conveying track 43-iron shell installation mechanism 431-iron shell installation base
432-iron case lifting unit 4321-lifting top block 4322-lifting cylinder
433-data line shell entering unit 4331-two-axis shell entering driving module 4332-data line shell entering pushing block
434-iron shell prepressing unit 4341-iron shell prepressing block 4342-prepressing cylinder
44-iron shell riveting fixing mechanism 5-data line cycloid device 51-carrier cycloid mechanism
511-double-layer data line bearing unit 5111-double-layer sliding rail driving module
5112 first data line socket 5113 second data line socket 5114 Port socket
5115-line body bracket 512-single type data line grabbing unit
5121-single-grabbing two-axis driving module 5122-single type data line gripper
51221 Single pneumatic gripper 51222 Single clamping Block
513-multiple data line grabbing unit 5131-multiple grabbing X-axis driving module
5132 multiple data line gripper 51321 multiple pneumatic gripper jaws 51322 multiple gripping rack
52-data line dragging mechanism 6-internal mold forming and detecting device 7-SR forming and detecting device
8-outer mold forming and detecting device 9-data line finished product taking device 91-two-shaft taking driving module
92-data line gets material unit 921-gets material pneumatic clamping jaw 922-data line and gets material holding frame
93-data line separation unit 931-data line separation cylinder 932-data line separation push plate
101-injection molding machine 102-stub bar removal mechanism 1021-two-axis removal drive module
1022-stub bar removing unit 10221-data line fixing unit 10222-data line fixing cylinder
10223 data line fixing pressure plate 10224 stub bar gripper 10225 stub bar pneumatic clamping jaw
10226 stub bar clamping block 103 stub bar detection mechanism 104 stub bar fixing needle detection mechanism
105-glue-lacking detection mechanism 106-two-axis detection driving module 107-detection plate
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In an embodiment of the present invention, as shown in fig. 1 to 2, a data line port casing and injection molding integrated assembly line includes:
the circulating type carrier conveying device 1 is provided with a plurality of data line fixing carriers 11 which are arranged at intervals and drives the data line fixing carriers 11 to rotate clockwise;
and sequentially arranged along the running direction of the circulating type carrier conveying device 1:
the iron shell feeding device 2 stores a plurality of iron shells and conveys the iron shells forward one by one;
the data line placing station 3 is used for orderly arranging the data lines at intervals and conveying the data lines forwards;
the iron shell assembling device 4 is used for receiving the iron shells conveyed from the iron shell feeding device 2 and the data lines conveyed from the data line placing stations 3 and installing and fixing the iron shells on ports of the data lines;
the data wire swinging device 5 is used for grabbing and putting the data wire into the data wire fixing carrier 11 and fixing the data wire in the data wire fixing carrier, and meanwhile, carrying out dragging operation on the data wire;
an internal mold forming and detecting device 6 for injection molding an internal mold on the port of the data line, removing the stub bar and detecting;
an SR forming and detecting device 7 for injection molding SR on the port of the data line, removing the stub bar and detecting;
an outer mold forming and detecting device 8 for injection molding SR on the port of the data line, removing the stub bar and detecting;
and a data line finished product taking device 9 for opening the data line fixing carrier 11 and taking out and blanking the data line.
In the present embodiment, as shown in fig. 3, the inner mold forming and detecting device 6, the SR forming and detecting device 7, and the outer mold forming and detecting device 8 have the same structure, and each of them includes an injection molding machine 101, a stub bar removing mechanism 102, and a stub bar detecting mechanism 103, which are sequentially arranged along the running direction of the endless carrier conveying device 1.
Further, as shown in fig. 4, the stub bar removal mechanism 102 includes a two-axis removal drive module 1021 and a stub bar removal unit 1022 mounted on the two-axis removal drive module 1021; the head removing unit 1022 includes a data line fixing unit 10221 and a head gripper 10224 which are adjacently disposed, wherein the data line fixing unit 10221 includes a data line fixing cylinder 10222 and a data line fixing pressure plate 10223 mounted on the data line fixing cylinder 10222; stub bar tongs 10224 includes stub bar pneumatic clamping jaw 10225 and two stub bar clamping block 10226 of relative setting, stub bar pneumatic clamping jaw 10225 drives two stub bar clamping block 10226 is laminated or is separated each other.
Preferably, as shown in fig. 3, the internal mold forming and detecting device 6 and the SR forming and detecting device 7 further include a stub bar fixing pin detecting mechanism 104 and a glue shortage detecting mechanism 105 disposed behind the stub bar detecting mechanism 103.
Further, as shown in fig. 5, the stub bar detection mechanism 103 and the stub bar fixing pin detection mechanism 104 have the same structure, and each includes a two-axis detection driving module 106 and a detection plate 107 having a plurality of bayonets, and the two-axis detection driving module 106 drives the detection plate 107 to move back and forth and up and down.
In the present embodiment, as shown in fig. 6, the iron case assembling device 4 includes an iron case conveying track 41, a data line conveying track 42, an iron case mounting mechanism 43, and an iron case riveting and fixing mechanism 44; the iron case conveying rail 41 is arranged in parallel with the data line conveying rail 42, and the end of the data line conveying rail 42 is connected with the iron case conveying rail 41; the iron shell mounting mechanism 43 and the iron shell riveting and fixing mechanism 44 are adjacently arranged along the conveying direction of the iron shell conveying track 41.
Further, as shown in fig. 7 to 8, the iron case mounting mechanism 43 includes an iron case mounting base 431, an iron case lifting unit 432 mounted on the iron case mounting base 431, a data line housing unit 433, and an iron case pre-pressing unit 434;
the iron shell lifting unit 432 includes a lifting block 4321 and a lifting cylinder 4322, the lifting block 4321 is slidably disposed on the iron shell mounting base 431, and the lifting cylinder 4322 is fixed to the iron shell mounting base 431 and connected to the lifting block 4321 to drive the lifting block 4321 to slide back and forth on the iron shell mounting base 431;
the data line housing-entering unit 433 comprises a two-axis housing-entering driving module 4331 and a data line housing-entering pushing block 4332, the data line housing-entering pushing block 4332 is slidably disposed on the iron housing mounting base 431, and the two-axis housing-entering driving module 4331 is fixed on the iron housing mounting base 431 and connected to the data line housing-entering pushing block 4332 to drive the data line housing-entering pushing block 4332 to move back and forth and up and down;
the iron shell pre-pressing unit 434 comprises an iron shell pre-pressing block 4341 and a pre-pressing cylinder 4342, the pre-pressing cylinder 4342 is fixed on the iron shell mounting base 431, the iron shell pre-pressing block 4341 is fixedly connected with an output shaft of the pre-pressing cylinder 4342, and the pre-pressing cylinder 4342 drives the iron shell pre-pressing block 4341 to slide up and down.
In the present embodiment, as shown in fig. 9, the data line cycloid device 5 includes a carrier cycloid mechanism 51 and a data line dragging mechanism 52 that are sequentially arranged along the running direction of the endless carrier transport device 1.
Further, the carrier cycloid mechanism 51 includes a double-layer data line receiving unit 511, and a single-type data line grasping unit 512 and a plurality of-type data line grasping units 513 respectively disposed on the left and right sides of the double-layer data line receiving unit 511;
as shown in fig. 11, the double-layer data line receiving unit 511 includes a double-layer slide rail driving module 5111, and a first data line receiving seat 5112 and a second data line receiving seat 5113 movably mounted on the double-layer slide rail driving module 5111, wherein the first data line receiving seat 5112 and the second data line receiving seat 5113 are disposed in a staggered manner; the first data line bearing seat 5112 and the second data line bearing seat 5113 are provided with a port socket 5114 and a line body bracket 5115;
as shown in fig. 10, the single data line gripping unit 512 includes a single-gripping two-axis driving module 5121 and a single data line gripper 5122 installed on the single-gripping two-axis driving module 5121; the single data line gripper 5122 comprises a single pneumatic clamping jaw 51221 and two single clamping blocks 51222 which are oppositely arranged and provided with a bayonet, and the single pneumatic clamping jaw 51221 drives the two single clamping blocks 51222 to be attached to or separated from each other;
as shown in fig. 12, the multiple data line gripping unit 513 includes a multiple-gripping X-axis driving module 5131 and multiple data line grippers 5132 mounted on the multiple-gripping X-axis driving module 5131; the multi-type data line gripper 5132 includes a plurality of pneumatic clamping jaws 51321 and two opposite multi-type clamping frames 51322 having a plurality of bayonets, and the multi-type pneumatic clamping jaws 51321 drive the two multi-type clamping frames 51322 to be attached to or detached from each other.
In this embodiment, as shown in fig. 13 to 14, the data line finished product taking device 9 includes a two-axis taking driving module 91, and a data line taking unit 92 and a data line disengaging unit 93 mounted on the two-axis taking driving module 91, where the data line disengaging unit 93 is clamped between the two data line taking units 92; the data line taking unit 92 comprises a taking pneumatic clamping jaw 921 and two data line taking clamping frames 922 which are oppositely provided with a plurality of bayonets, and the taking pneumatic clamping jaw 921 drives the two data line taking clamping frames 922 to be attached to or separated from each other; the data line detachment unit 93 includes a data line detachment cylinder 931 and a data line detachment push plate 932 mounted on the data line detachment cylinder 931.
The working principle of the data line port shell-mounting and injection-molding integrated production line of the embodiment comprises the following steps:
1. feeding an iron shell and a data line: on one hand, the iron shell feeding device 2 works, and a plurality of iron shells stored in the iron shell feeding device 2 are conveyed forwards one by one and enter the iron shell conveying track 41, wherein the iron shell feeding device 2 is preferably a vibrating disk; on the other hand, the data lines are fed one by one at the data line placing station 3 in an artificial cycloid manner and enter the data line conveying track 42.
2. Data line port casing: the iron case conveying rail 41 and the data line conveying rail 42 respectively convey the iron case and the data line forward, and in this process, the iron case lifting unit 432 operates, that is, the lifting cylinder 4322 drives the lifting block 4321 to slide on the iron case mounting base 431 and insert into the iron case in the iron case conveying rail 41, so that the iron case is lifted and lifted. Next, since the end of the data line conveying track 42 is connected to the iron case conveying track 41, the iron case and the data line are gathered together, and at this time, the data line housing unit 433 is actuated, that is, the two-axis housing driving module 4331 drives the data line housing pushing block 4332 to push the port of the data line into the iron case. Then, the iron shell pre-pressing unit 434 is activated, that is, the pre-pressing cylinder 4342 drives the iron shell pre-pressing block 4341 to move downward, so as to press the lifted iron shell back to its original shape. Then, the iron shell conveying track 41 drives the semi-finished product data line to continue to convey forwards and reach the iron shell riveting fixing mechanism, and the iron shell riveting fixing mechanism rivets and fixes the iron shell on the data line. Finally, the iron shell conveying track 41 continues to drive the semi-finished product data line to continue to convey forwards to the outlet.
3. Transferring a semi-finished product data line: the single data line gripping unit 512 at the outlet end of the iron shell conveying track 41 in the carrier cycloid mechanism 51 operates, that is, the single-gripping two-axis driving module 5121 drives the single data line gripper 5122 to grip semi-finished data lines and transfer and fix the semi-finished data lines one by one on the first data line bearing seat 5112 or the second data line bearing seat 5113. After the semi-finished data lines on the first data line receiving seat 5112 or the second data line receiving seat 5113 are fully discharged, the double-layer sliding rail driving module 5111 drives the fully discharged first data line receiving seat 5112 or the second data line receiving seat 5113 to go to the multiple data line capturing units 513. At this time, the multi-type data line grabbing unit 513 operates, that is, the multi-grabbing X-axis driving module 5131 drives the multi-type data line grabber 5132 to grab and transfer the semi-finished data lines in the first data line receiving seat 5112 or the second data line receiving seat 5113 in batches to the data line fixing carrier 11 on the endless carrier conveying device 1 for fixing. Finally, the circulating carrier conveying device 1 drives the data line fixing carrier 11 to convey forwards and reach the data line dragging mechanism 52, and the data line dragging mechanism 52 conducts dragging operation on the data line and detects whether the data line is assembled successfully.
4. Injection molding and detection of the inner mold: the circulating carrier conveying device 1 drives the data line fixing carrier 11 to reach the internal mold forming and detecting device 6, and sequentially passes through an injection molding machine 101, a stub bar removing mechanism 102, a stub bar detecting mechanism 103, a stub bar fixing needle detecting mechanism 104 and a glue shortage detecting mechanism 105 in the internal mold forming and detecting device 6. Firstly, an internal mold is injection molded on a port of a data line of the injection molding machine 101; then, the stub bar removing mechanism 102 is operated, that is, the two-axis removing driving module 1021 drives the stub bar removing unit 1022 to go to the data line fixing carrier 11, at this time, the data line fixing cylinder 10222 drives the data line fixing pressure plate 10223 to press the data line, and at the same time, the stub bar pneumatic clamping jaw 10225 drives the two stub bar clamping blocks 10226 to be attached to each other to clamp the stub bar, and the stub bar is removed under the cooperation of the two-axis removing driving module 1021. Then, the stub bar detection mechanism 103 operates, that is, the two-axis detection driving module 106 drives the detection plate 107 to operate to detect whether a stub bar is removed or not. Then, the stub bar fixing pin detection mechanism 104 operates, that is, the two-axis detection driving module 106 drives the detection plate 107 to operate to detect whether the stub bar fixing pin rebounds to the right position. And finally, the glue-shortage detection mechanism 105 detects whether the condition of glue shortage of the internal mold injection molding exists or not.
5. SR injection molding and detection: the circulating carrier conveying device 1 drives the data line fixing carrier 11 to reach the SR forming and detecting device 7, and sequentially passes through an injection molding machine 101, a stub bar removing mechanism 102, a stub bar detecting mechanism 103, a stub bar fixing pin detecting mechanism 104 and a glue shortage detecting mechanism 105 in the SR forming and detecting device 7. Firstly, an SR is injection molded on a port of a data line of the injection molding machine 101; then, the stub bar removing mechanism 102 is operated, that is, the two-axis removing driving module 1021 drives the stub bar removing unit 1022 to go to the data line fixing carrier 11, at this time, the data line fixing cylinder 10222 drives the data line fixing pressure plate 10223 to press the data line, and at the same time, the stub bar pneumatic clamping jaw 10225 drives the two stub bar clamping blocks 10226 to be attached to each other to clamp the stub bar, and the stub bar is removed under the cooperation of the two-axis removing driving module 1021. Then, the stub bar detection mechanism 103 operates, that is, the two-axis detection driving module 106 drives the detection plate 107 to operate to detect whether a stub bar is removed or not. Then, the stub bar fixing pin detection mechanism 104 operates, that is, the two-axis detection driving module 106 drives the detection plate 107 to operate to detect whether the stub bar fixing pin rebounds to the right position. Finally, the glue shortage detection mechanism 105 detects whether the SR injection glue shortage condition exists or not.
6. And (3) injection molding and detection of the outer mold: the circulating carrier conveying device 1 drives the data line fixing carrier 11 to reach the external molding and detecting device 8, and sequentially passes through an injection molding machine 101, a stub bar removing mechanism 102 and a stub bar detecting mechanism 103 in the external molding and detecting device 8. Firstly, an outer die is injection molded on a port of the data line of the injection molding machine 101; then, the stub bar removing mechanism 102 is operated, that is, the two-axis removing driving module 1021 drives the stub bar removing unit 1022 to go to the data line fixing carrier 11, at this time, the data line fixing cylinder 10222 drives the data line fixing pressure plate 10223 to press the data line, and at the same time, the stub bar pneumatic clamping jaw 10225 drives the two stub bar clamping blocks 10226 to be attached to each other to clamp the stub bar, and the stub bar is removed under the cooperation of the two-axis removing driving module 1021. Then, the stub bar detection mechanism 103 operates, that is, the two-axis detection driving module 106 drives the detection plate 107 to operate to detect whether a stub bar is removed or not.
7. Taking and delivering: the circulating carrier conveying device 1 drives the data line fixing carrier 11 to reach a data line finished product taking device 9, at this time, the data line finished product taking device 9 acts, namely the two-axis taking driving module 91 drives the data line taking unit 92 and the data line separating unit 93 to reach the data line fixing carrier 11, and then the taking pneumatic clamping jaw 921 drives the two data line taking clamping frames 922 to be mutually attached to capture data lines in batches; and under the cooperation that material drive module 91 was got to the diaxon, shift to the position of unloading, get this moment and expect pneumatic clamping jaw 921 and drive two the data line gets material clamping frame 922 alternate segregation and releases the data line, simultaneously the data line breaks away from cylinder 931 and drives the data line breaks away from push pedal 932 and makes the action of breaking away from, avoids the data line card to get on the material clamping frame 922 at the data line.
8. Resetting: the endless carrier transport device 1 drives the data line fixing carrier 11 to return to the original position, and performs the next cycle.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. Data line port dress shell integral type assembly line of moulding plastics, its characterized in that includes:
the circulating type carrier conveying device is provided with a plurality of data line fixing carriers which are arranged at intervals and drives the data line fixing carriers to rotate clockwise;
and the following components are sequentially arranged along the running direction of the circulating type carrier conveying device:
the iron shell feeding device stores a plurality of iron shells and conveys the iron shells forward one by one;
the data wire placing station is used for orderly arranging the data wires at intervals and conveying the data wires forwards;
the iron shell assembling device is used for receiving the iron shell conveyed by the iron shell feeding device and the data wire conveyed by the data wire placing station and fixing the iron shell on a port of the data wire;
the data line swinging device is used for grabbing and putting the data line into the data line fixing carrier and fixing the data line in the data line fixing carrier, and meanwhile, carrying out dragging operation on the data line;
the internal mold forming and detecting device is used for injection molding an internal mold on the port of the data line, removing the stub bar and detecting;
the SR forming and detecting device is used for injection molding SR on the port of the data line, removing a stub bar and detecting;
the external mold forming and detecting device is used for injection molding SR on the port of the data line, removing a stub bar and detecting;
and the data line finished product taking device is used for opening the data line fixing carrier and taking out and blanking the data line.
2. The data line port encasing and injection molding integrated assembly line of claim 1, wherein: the internal mold forming and detecting device, the SR forming and detecting device and the external mold forming and detecting device are identical in structure and respectively comprise an injection molding machine, a stub bar removing mechanism and a stub bar detecting mechanism which are sequentially arranged along the running direction of the circulating carrier conveying device.
3. The data line port encasing and injection molding integrated assembly line of claim 2, wherein: the stub bar removing mechanism comprises a two-axis removing driving module and a stub bar removing unit arranged on the two-axis removing driving module; the stub bar removing unit comprises a data line fixing unit and a stub bar gripper which are arranged adjacently, wherein the data line fixing unit comprises a data line fixing cylinder and a data line fixing pressing plate arranged on the data line fixing cylinder; the stub bar tongs include the pneumatic clamping jaw of stub bar and two relative stub bar grip blocks that set up, the pneumatic clamping jaw of stub bar drives two the stub bar grip block is laminated or is separated each other.
4. The data line port encasing and injection molding integrated assembly line of claim 2, wherein: the internal mold forming and detecting device and the SR forming and detecting device further comprise a stub bar fixing needle detecting mechanism and a glue shortage detecting mechanism which are arranged behind the stub bar detecting mechanism.
5. The data line port encasing and injection molding integrated assembly line of claim 4, wherein: the stub bar detection mechanism and the stub bar fixing needle detection mechanism are the same in structure and comprise two shaft detection driving modules and detection plates with a plurality of bayonets, and the two shaft detection driving modules drive the detection plates to move back and forth and up and down.
6. The data line port encasing and injection molding integrated flow line according to any one of claims 1 to 5, wherein: the iron shell assembling device comprises an iron shell conveying track, a data line conveying track, an iron shell mounting mechanism and an iron shell riveting and fixing mechanism; the iron shell conveying track and the data line conveying track are arranged in parallel, and the tail end of the data line conveying track is connected with the iron shell conveying track; the iron shell mounting mechanism and the iron shell riveting and fixing mechanism are arranged adjacently along the conveying direction of the iron shell conveying track.
7. The data line port encasing and injection molding integrated assembly line of claim 6, wherein: the iron shell mounting mechanism comprises an iron shell mounting base, an iron shell lifting unit, a data line shell entering unit and an iron shell prepressing unit, wherein the iron shell lifting unit is mounted on the iron shell mounting base;
the iron shell lifting unit comprises a lifting block and a lifting cylinder, the lifting block is arranged on the iron shell mounting base in a sliding mode, and the lifting cylinder is fixed on the iron shell mounting base and connected with the lifting block so as to drive the lifting block to slide on the iron shell mounting base back and forth;
the data line shell entering unit comprises a two-axis shell entering driving module and a data line shell entering pushing block, the data line shell entering pushing block is arranged on the iron shell mounting base in a sliding mode, and the two-axis shell entering driving module is fixed on the iron shell mounting base and connected with the data line shell entering pushing block so as to drive the data line shell entering pushing block to move back and forth and up and down;
the iron shell prepressing unit comprises an iron shell prepressing block and a prepressing cylinder, the prepressing cylinder is fixed on the iron shell mounting base, the iron shell prepressing block is fixedly connected with an output shaft of the prepressing cylinder, and the prepressing cylinder drives the iron shell prepressing block to slide up and down.
8. The data line port encasing and injection molding integrated flow line according to any one of claims 1 to 5, wherein: the data line cycloid device comprises a carrier cycloid mechanism and a data line dragging mechanism which are sequentially arranged along the running direction of the circulating carrier conveying device.
9. The data line port encasing and injection molding integrated assembly line of claim 8, wherein: the carrier cycloid mechanism comprises a double-layer data line bearing unit, a single data line grabbing unit and a plurality of data line grabbing units, wherein the single data line grabbing unit and the plurality of data line grabbing units are respectively arranged on the left side and the right side of the double-layer data line bearing unit;
the double-layer data line bearing unit comprises a double-layer slide rail driving module, a first data line bearing seat and a second data line bearing seat, wherein the first data line bearing seat and the second data line bearing seat are movably arranged on the double-layer slide rail driving module and are arranged in a staggered mode; the first data wire bearing seat and the second data wire bearing seat are provided with port sockets and wire body brackets;
the single data line grabbing unit comprises a single grabbing two-axis driving module and a single data line grabbing hand arranged on the single grabbing two-axis driving module; the single type data line gripper comprises a single type pneumatic clamping jaw and two single type clamping blocks which are oppositely provided with a bayonet, and the single type pneumatic clamping jaw drives the two single type clamping blocks to be attached to or separated from each other;
the multi-type data line grabbing unit comprises a multi-grabbing X-axis driving module and a plurality of data line grabbers arranged on the multi-grabbing X-axis driving module; the plurality of data line grippers comprise a plurality of pneumatic clamping jaws and a plurality of clamping frames which are oppositely provided with a plurality of bayonets, and the plurality of pneumatic clamping jaws drive the plurality of clamping frames to be mutually attached or separated.
10. The data line port encasing and injection molding integrated flow line according to any one of claims 1 to 5, wherein: the data line finished product taking device comprises a two-axis taking driving module, and a data line taking unit and a data line separation unit which are arranged on the two-axis taking driving module, wherein the data line separation unit is clamped between the two data line taking units; the data line taking unit comprises a taking pneumatic clamping jaw and two data line taking clamping frames which are oppositely provided with a plurality of bayonets, and the taking pneumatic clamping jaw drives the two data line taking clamping frames to be attached to or separated from each other; the data line separation unit comprises a data line separation cylinder and a data line separation push plate arranged on the data line separation cylinder.
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| CN202010237170.7A CN111326931A (en) | 2020-03-30 | 2020-03-30 | Integrated assembly line for assembling and injection molding of data line ports |
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| CN202010237170.7A CN111326931A (en) | 2020-03-30 | 2020-03-30 | Integrated assembly line for assembling and injection molding of data line ports |
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| CN112536970A (en) * | 2020-11-23 | 2021-03-23 | 刘自福 | Full-automatic data line system of moulding plastics |
| CN113193454A (en) * | 2021-04-30 | 2021-07-30 | 苏州瀚川智能科技股份有限公司 | Terminal integrated forming device |
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| CN114211687A (en) * | 2021-12-17 | 2022-03-22 | 常州市都威电子有限公司 | Full-automatic injection molding equipment for data line port and injection molding process thereof |
| CN114665354A (en) * | 2022-05-20 | 2022-06-24 | 四川省蜀锦工贸有限责任公司 | Assembling device for cable end shell |
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