CN219503279U - Full-detection material collecting automatic line and processing system - Google Patents
Full-detection material collecting automatic line and processing system Download PDFInfo
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- CN219503279U CN219503279U CN202320208293.7U CN202320208293U CN219503279U CN 219503279 U CN219503279 U CN 219503279U CN 202320208293 U CN202320208293 U CN 202320208293U CN 219503279 U CN219503279 U CN 219503279U
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Abstract
The utility model provides a full-detection material receiving automatic line and a processing system, wherein the full-detection material receiving automatic line sequentially comprises a thickness measuring mechanism, a material sorting mechanism, a film pasting mechanism, a material picking positioning mechanism and a blanking mechanism, the film pasting mechanism comprises a film pasting conveying belt, a blocking mechanism I is arranged on the film pasting conveying belt, a material turning positioning tool, a material moving manipulator and a film pasting machine are sequentially arranged on the outer side of the blocking mechanism I, the material picking positioning mechanism sequentially comprises a tray picking manipulator, a tray stacking machine, a material picking manipulator and a material picking positioning tool, and a discharge port of the tray stacking machine is connected with an AGV trolley. The utility model adopts automatic transmission, reasonably sets the complete flow of thickness measurement, screening, film pasting, material distribution and material collection along the transmission line, avoids the problem of three damage to the product caused by human contact, and improves the yield and quality of the finished product. Two bad photographing scans are arranged in the full-detection automatic line, defective products can be effectively screened out, when NG occurs on a large scale, equipment with problems can be quickly traced back, maintenance is timely carried out, and loss is reduced.
Description
Technical Field
The utility model belongs to the technical field of machinery, and relates to a full-automatic assembly line, in particular to a full-detection material receiving automatic line and a processing system.
Background
The traditional technology adopts manpower to detect thickness and film pasting operation of electronic product parts, thereby occupying a great deal of manpower and improving labor cost; meanwhile, the accuracy of detection is also affected, and the accuracy of film sticking is reduced; furthermore, the working efficiency is reduced, and the yield is affected.
In order to solve the above problems, for example, chinese patent literature discloses an automatic protective film-sticking thickness measuring device [ chinese patent No.: 201520604927.6 the utility model relates to the technical field of battery production equipment, in particular to an automatic protective film pasting and thickness measuring device, which comprises a protective film pasting and feeding manipulator, a protective film pasting mechanism, a battery cell transfer mechanism, a digital display flat plate thickness meter, a thickness measuring and grabbing manipulator, a thickness measuring NG blanking pull belt and a battery cell transfer assembly; the protective film pasting and feeding mechanical arm is positioned beside the protective film pasting mechanism; the protective film pasting mechanism is connected with the battery core transferring mechanism, and a positioning platform is arranged at the connecting position; the thickness measurement snatchs the manipulator and is located electric core transfer mechanism side, and thickness measurement NG unloading stretching strap and electric core transfer unit set up in the dull and stereotyped thickness gauge side of digital display, and thickness measurement snatchs the manipulator and can move electric core to thickness measurement snatchs manipulator, thickness measurement NG unloading stretching strap and electric core transfer unit, and its structure is simplified, and production efficiency is higher.
According to the technical scheme, full-automatic assembly line operation is not formed, so that continuous operation of a large number of products cannot be realized. In addition, the above technical solution is limited in that the film pasting and thickness measuring operations are only performed on the product, but the handling of the tray cannot be handled correspondingly, and in the case that the tray must be used as a carrying tool for the product to be transported together, the processing operation cannot be performed.
Disclosure of Invention
The utility model aims at solving the problems in the prior art, and provides a full-detection material collecting automatic line and a processing system which are used for orderly arranging thickness measurement and film pasting, realizing separation and recovery of products and material trays, completing an automatic process and saving labor.
The aim of the utility model can be achieved by the following technical scheme: the utility model provides a full material transfer machine that receives, includes thickness measuring mechanism, feed mechanism, pad pasting mechanism, picks up material positioning mechanism and unloading mechanism in proper order, pad pasting mechanism includes the pad pasting conveyer belt, set up on the pad pasting conveyer belt and block mechanism one, the outside that blocks mechanism one arranges in order turns over material positioning frock, moves material manipulator and pad pasting machine, pick up material positioning mechanism and include in order and pick up a set manipulator, fold a set machine, pick up material manipulator and pick up material positioning frock, the discharge gate of folding a set machine links up AGV dolly.
In the full-detection receiving automatic line, the thickness measuring mechanism comprises a thickness measuring transmission belt, a second blocking mechanism is arranged on the thickness measuring transmission belt, a film thickness measuring instrument is arranged on the outer side of the second blocking mechanism, and a material moving assembly is arranged above the second blocking mechanism and the film thickness measuring instrument.
In the above-mentioned full detection material receiving transfer machine, move the material subassembly including set up in the slip table cylinder of thickness measurement conveyer belt top, the driving piece of slip table cylinder links firmly the gallows, install the Z axle cylinder on the gallows, the lifting end of Z axle cylinder links firmly and inhales the work or material rest, inhale the work or material rest bottom surface and set up the sucking disc.
In the full-detection material collecting automatic line, the first blocking mechanism/the second blocking mechanism comprises guide plates which are symmetrically arranged on two sides, the entering ends of the guide plates are provided with flaring inclined plates, blocking cylinders are arranged on the guide plates, and the blocking cylinders stretch blocking rods.
In the above-mentioned full detection receiving transfer machine, feed divider including link up in the terminal branch material manipulator of thickness measurement conveyer belt, the end of branch material manipulator is connected through the rotation axis and is grabbed the dish frame, the side of branch material manipulator sets up first NG frame.
In the full-detection material receiving automatic line, the material turning positioning tool comprises an upright frame, a half-frame jig is fixedly arranged at the top of the upright frame, a notch of the half-frame jig faces the material moving manipulator, a material groove is concavely formed in the surface of the half-frame jig, and clamping cylinders are arranged on the X side and the Y side of the material groove.
In the above-mentioned full detection receipts material transfer machine, the dish machine of folding includes that the top surface is open casing, set up lifting unit in the casing, lifting unit's elevating platform links up through inserting the material conveyer belt the AGV dolly.
In the above-mentioned full detection material receiving transfer machine, pick up material location frock includes the frame, frame top solid dress positioning jig, positioning jig surface has and carries the material district, it establishes a plurality of cushion to carry the material district internal protrusion, the week side that carries the material district sets up a plurality of stoppers and two at least fixed cylinders.
In the above-mentioned full detection receiving automatic line, unloading mechanism includes unloading manipulator, unloading manipulator's side sets up material receiver and second NG frame.
A processing system comprises the full-detection material receiving automatic line.
Compared with the prior art, the full-detection material receiving automatic line and the processing system have the following beneficial effects:
1. the automatic transmission is adopted, and the complete flow of thickness measurement, screening, film pasting, material distribution and material collection is reasonably arranged along the transmission line, so that the problem that three injuries occur to products due to human contact is avoided, the yield and quality of finished products are improved, and the working efficiency is improved.
2. Two bad photographing scans are arranged in the full-detection automatic line, defective products can be effectively screened out, when NG occurs on a large scale, equipment with problems can be quickly traced back, maintenance is timely carried out, and loss is reduced.
3. Two groups of symmetrical pipeline operation are adopted, so that the yield is improved by times, and the working efficiency is improved. The whole production line has high automation degree, accurate positioning and strong practicability.
Drawings
Fig. 1 is a perspective view of the full-inspection automatic material collecting line.
Fig. 2 is a top view structural diagram of the full inspection and collection automatic line.
Fig. 3 is a perspective view of the thickness measuring mechanism in the full-inspection receiving automatic line.
Fig. 4 is a perspective view of a distributing mechanism in the full-detection automatic material collecting line.
Fig. 5 is a perspective view of a film sticking mechanism in the full inspection and collection automatic line.
Fig. 6 is a plan view of a material picking and positioning mechanism and a blanking mechanism in the full-detection material receiving automatic line.
In the figure, 1, a thickness measuring transmission belt; 2. a second blocking mechanism; 3. a slipway cylinder; 4. a suction rack; 5. a film thickness measuring instrument; 6. a material distributing manipulator; 7. a first NG rack; 8. a film-sticking transmission belt; 9. a first blocking mechanism; 10. turning and positioning tools; 11. a material transferring manipulator; 12. a film sticking machine; 13. a disc picking manipulator; 14. a disc stacking machine; 15. AGV trolley; 16. a material picking manipulator; 17. picking up materials and positioning the frock; 18. a blanking manipulator; 19. a material receiving machine; 20. and a second NG rack.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
Example 1
As shown in fig. 1 to 6, the full-detection material receiving automatic line sequentially comprises a thickness measuring mechanism, a material distributing mechanism, a film pasting mechanism, a material picking and positioning mechanism and a blanking mechanism.
The thickness measuring mechanism comprises a thickness measuring transmission belt 1, a blocking mechanism II 2 is arranged on the thickness measuring transmission belt 1, a thickness measuring instrument 5 is arranged on the outer side of the blocking mechanism II 2, and a material moving assembly is arranged above the blocking mechanism II and the thickness measuring instrument 5. The material tray is placed on the thickness measuring conveyor belt 1 for directional conveying, the material tray enters the blocking mechanism II 2 to form blocking positioning, the material tray is grabbed by the material moving assembly, the product in the material tray is placed into the thickness measuring instrument 5 for film thickness detection, then the material tray is grabbed by the material moving assembly and is placed into the material tray again, and the blocking mechanism II 2 releases the material tray for continuous conveying.
The material moving assembly comprises a sliding table cylinder 3 arranged above the thickness measuring transmission belt 1, a driving block of the sliding table cylinder 3 is fixedly connected with a hanging frame, a Z-axis cylinder is arranged on the hanging frame, a lifting end of the Z-axis cylinder is fixedly connected with a material sucking frame 4, and a sucker is arranged on the bottom surface of the material sucking frame 4. The sliding table cylinder 3 drives the material sucking frame 4 to reciprocate between the blocking mechanism II 2 and the film thickness measuring instrument 5, and the Z-axis cylinder drives the material sucking frame 4 to lift so as to take or discharge materials.
The blocking mechanism II 2 comprises guide plates which are symmetrically arranged on two sides, the inlet ends of the guide plates are provided with flaring inclined plates, blocking cylinders are arranged on the guide plates, and the blocking cylinders stretch out and draw back blocking rods. The flaring inclined plates which are symmetrical on two sides form a horn mouth structure, so that the feeding tray can enter and be guided into the correct position, the manual intervention is reduced, the working efficiency is improved, and the cost is saved. When the material tray enters the guide plate, the blocking cylinders which are symmetrical on two sides extend out of the blocking rod at the same time, so that the material tray is blocked from moving forward to form positioning; when the operation of the tray is completed, the blocking cylinders on the two sides retract the blocking rods simultaneously, and the tray is released to continue to be conveyed forwards.
The feed divider constructs including linking up in the terminal feed divider manipulator 6 of thickness measurement conveyer belt 1, and the end of feed divider manipulator 6 is through the rotation axis connection grabbing dish frame, and the side of feed divider manipulator 6 sets up first NG frame 7. The first NG rack 7 is of prior art and will not be described in detail here. And the good products and the defective products are distinguished through film thickness detection, the good products and the trays thereof are transferred to a film pasting mechanism through a material distributing manipulator 6, and the defective products and the trays thereof are stacked to a first NG rack 7 through the material distributing manipulator 6 for subsequent processing.
The film pasting mechanism comprises a film pasting conveying belt 8, a first blocking mechanism 9 is arranged on the film pasting conveying belt 8, and a turning and positioning tool 10, a material moving manipulator 11 and a film pasting machine 12 are sequentially arranged on the outer side of the first blocking mechanism 9.
The first blocking mechanism 9 comprises guide plates which are symmetrically arranged on two sides, the inlet ends of the guide plates are provided with flaring inclined plates, blocking cylinders are arranged on the guide plates, and the blocking cylinders stretch out and draw back blocking rods. The flaring inclined plates which are symmetrical on two sides form a horn mouth structure, so that the feeding tray can enter and be guided into the correct position, the manual intervention is reduced, the working efficiency is improved, and the cost is saved. When the material tray enters the guide plate, the blocking cylinders which are symmetrical on two sides extend out of the blocking rod at the same time, so that the material tray is blocked from moving forward to form positioning; when the operation of the tray is completed, the blocking cylinders on the two sides retract the blocking rods simultaneously, and the tray is released to continue to be conveyed forwards.
The turning positioning tool 10 comprises an upright frame, a half-frame jig is fixedly arranged at the top of the upright frame, a notch of the half-frame jig faces to the material moving manipulator 11, a material groove is concavely formed in the surface of the half-frame jig, and clamping cylinders are arranged on the X side and the Y side of the material groove. Placing a material tray on a film pasting conveying belt 8 for directional conveying, enabling the material tray to enter a blocking mechanism I9 to form blocking positioning, grabbing products in the material tray by a material moving manipulator 11, placing the products into a material fixing groove of a half-frame jig, and clamping and fixing the products by a clamping cylinder; the material transferring manipulator 11 turns over, the product is grabbed from the lower part of the half-frame jig and put into the film sticking machine 12 for film sticking, then the product is grabbed by the material transferring manipulator 11 and put into the material tray again, and the blocking mechanism I9 releases the material tray for continuous conveying.
The material picking and positioning mechanism sequentially comprises a tray picking manipulator 13, a tray stacking machine 14, a material picking manipulator 16 and a material picking and positioning tool 17, and a discharge hole of the tray stacking machine is connected with an AGV trolley 15.
The disc stacking machine 14 comprises a shell with an open top surface, wherein a lifting assembly is arranged in the shell, and a lifting platform of the lifting assembly is connected with the AGV trolley 15 through an inserting conveying belt. The lifting assembly and the insertion conveyor belt are of the prior art and will not be described in detail here. The tray is placed into the tray stacking machine 14 from the top opening, the tray is driven to descend and stack through the lifting assembly, and after the tray is stacked to a certain number, the tray is transferred to the AGV trolley 15 through the inserting conveying belt, and the AGV trolley 15 is conveyed to the blanking position.
The material picking and positioning tool 17 comprises a frame, a positioning tool is fixedly arranged at the top of the frame, a material carrying area is arranged on the surface of the positioning tool, a plurality of cushion blocks are convexly arranged in the material carrying area, and a plurality of limiting blocks and at least two fixed cylinders are arranged on the periphery of the material carrying area. The product is placed in a material carrying area of the positioning jig, the periphery of the product is resisted through the limiting block, and the product is pushed and clamped through the fixed air cylinder.
The unloading mechanism includes unloading manipulator 18, and the side of unloading manipulator 18 sets up receiver 19 and second NG frame 20. The receiver 19 and the second NG rack 20 are of prior art and will not be described in detail here. The product on the positioning jig is grabbed by the blanking manipulator 18, if the product is good, the product is transferred to the material receiving machine 19 for storage, and if the product is defective, the product is stacked to the second NG rack 20 for subsequent processing.
The operation process of the full-detection material receiving automatic line is as follows:
1. the material tray is placed on the thickness measuring conveyor belt 1 for directional conveying, the material tray enters the blocking mechanism II 2 to form blocking positioning, the material tray is grabbed by the material moving assembly, the product in the material tray is placed into the thickness measuring instrument 5 for film thickness detection, then the material tray is grabbed by the material moving assembly and is placed into the material tray again, and the blocking mechanism II 2 releases the material tray for continuous conveying.
2. And the good products and the defective products are distinguished through film thickness detection, the good products and the trays thereof are transferred to a film pasting mechanism through a material distributing manipulator 6, and the defective products and the trays thereof are stacked to a first NG rack 7 through the material distributing manipulator 6 for subsequent processing.
3. Placing a material tray on a film pasting conveying belt 8 for directional conveying, enabling the material tray to enter a blocking mechanism I9 to form blocking positioning, and grabbing products in the material tray through a material moving manipulator 11 to be placed into a half-frame jig for fixing the products; the material transferring manipulator 11 turns over, the product is grabbed from the lower part of the half-frame jig and put into the film sticking machine 12 for film sticking, then the product is grabbed by the material transferring manipulator 11 and put into the material tray again, and the blocking mechanism I9 releases the material tray for continuous conveying.
4. The tray picking manipulator 13 grabs a tray and products on the film pasting conveying belt 8, and rotates and puts the tray into the tray stacking machine 14, the tray picking manipulator 16 grabs the products in the tray and transfers the products to the tray picking positioning tool 17, and after the trays are stacked to a certain number, the tray is conveyed and transferred to the AGV trolley 15 through the inserting conveying belt and conveyed to the blanking position by the AGV trolley 15.
5. The blanking manipulator 18 grabs the product on the positioning jig, if the product is good, the product is transferred to the material receiving machine 19 for storage, and if the product is bad, the product is stacked to the second NG rack 20 for subsequent processing.
Compared with the prior art, the full-detection material receiving automatic line has the following beneficial effects:
1. the automatic transmission is adopted, and the complete flow of thickness measurement, screening, film pasting, material distribution and material collection is reasonably arranged along the transmission line, so that the problem that three injuries occur to products due to human contact is avoided, the yield and quality of finished products are improved, and the working efficiency is improved.
2. Two bad photographing scans are arranged in the full-detection automatic line, defective products can be effectively screened out, when NG occurs on a large scale, equipment with problems can be quickly traced back, maintenance is timely carried out, and loss is reduced.
3. Two groups of symmetrical pipeline operation are adopted, so that the yield is improved by times, and the working efficiency is improved. The whole production line has high automation degree, accurate positioning and strong practicability.
Example two
Based on the first embodiment, the present embodiment differs in that:
a processing system comprises the full-detection material receiving automatic line.
Compared with the prior art, the processing system has the following beneficial effects:
1. the automatic transmission is adopted, and the complete flow of thickness measurement, screening, film pasting, material distribution and material collection is reasonably arranged along the transmission line, so that the problem that three injuries occur to products due to human contact is avoided, the yield and quality of finished products are improved, and the working efficiency is improved.
2. Two bad photographing scans are arranged in the full-detection automatic line, defective products can be effectively screened out, when NG occurs on a large scale, equipment with problems can be quickly traced back, maintenance is timely carried out, and loss is reduced.
3. Two groups of symmetrical pipeline operation are adopted, so that the yield is improved by times, and the working efficiency is improved. The whole production line has high automation degree, accurate positioning and strong practicability.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Although the thickness measuring belt 1 is used more herein; a second blocking mechanism 2; a slipway cylinder 3; a suction rack 4; a film thickness measuring instrument 5; a material distributing manipulator 6; a first NG rack 7; a film-sticking transmission belt 8; a first blocking mechanism 9; a turning positioning tool 10; a material transferring manipulator 11; a laminator 12; a disc picking manipulator 13; a disc stacker 14; an AGV 15; a pick-up manipulator 16; a material picking and positioning tool 17; a blanking manipulator 18; a material receiving machine 19; the second NG frame 20, etc., but does not exclude the possibility of using other terms. These terms are used merely for convenience in describing and explaining the nature of the utility model; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Claims (10)
1. The utility model provides a full material transfer machine that receives, includes thickness measuring mechanism, feed mechanism, pad pasting mechanism, picks up material positioning mechanism and unloading mechanism in proper order, a serial communication port, pad pasting mechanism includes the pad pasting conveyer belt, set up on the pad pasting conveyer belt and block mechanism one, the outside of blocking mechanism one arranges in order turns over material positioning frock, moves material manipulator and pad pasting machine, pick up material positioning mechanism and include in order and pick up a set manipulator, fold a set machine, pick up material manipulator and pick up material positioning frock, the discharge gate of folding a set machine links up AGV dolly.
2. The full-detection material receiving automatic line according to claim 1, wherein the thickness measuring mechanism comprises a thickness measuring transmission belt, a second blocking mechanism is arranged on the thickness measuring transmission belt, a film thickness measuring instrument is arranged on the outer side of the second blocking mechanism, and a material moving assembly is arranged above the second blocking mechanism and the film thickness measuring instrument.
3. The full-detection material receiving automatic line according to claim 2, wherein the material moving assembly comprises a sliding table cylinder arranged above the thickness measuring conveyor belt, a driving block of the sliding table cylinder is fixedly connected with a hanging frame, a Z-axis cylinder is arranged on the hanging frame, a lifting end of the Z-axis cylinder is fixedly connected with a material sucking frame, and a sucker is arranged on the bottom surface of the material sucking frame.
4. The full-detection and material-receiving automatic line according to claim 2, wherein the first blocking mechanism/the second blocking mechanism comprises guide plates symmetrically arranged on two sides, the inlet ends of the guide plates are provided with flaring inclined plates, blocking cylinders are arranged on the guide plates, and the blocking cylinders stretch blocking rods.
5. The full-detection receiving automatic line according to claim 2, wherein the material distributing mechanism comprises a material distributing manipulator connected to the tail end of the thickness measuring transmission belt, the tail end of the material distributing manipulator is connected with the disc grabbing frame through a rotating shaft, and a first NG frame is arranged beside the material distributing manipulator.
6. The full-detection material receiving automatic line according to claim 1, wherein the material turning positioning tool comprises an upright frame, a half-frame jig is fixedly arranged at the top of the upright frame, a notch of the half-frame jig faces the material moving manipulator, a material groove is concavely arranged on the surface of the half-frame jig, and clamping cylinders are arranged on the X side and the Y side of the material groove.
7. The full-detection and material-collection automatic line according to claim 1, wherein the disc stacking machine comprises a shell with an open top surface, a lifting assembly is arranged in the shell, and a lifting table of the lifting assembly is connected with the AGV trolley through a material-inserting conveying belt.
8. The full-detection material receiving automatic line according to claim 1, wherein the material picking and positioning tool comprises a frame, a positioning tool is fixedly arranged at the top of the frame, a material carrying area is arranged on the surface of the positioning tool, a plurality of cushion blocks are convexly arranged in the material carrying area, and a plurality of limiting blocks and at least two fixed cylinders are arranged on the periphery of the material carrying area.
9. The full-detection receiving automatic line according to claim 1, wherein the blanking mechanism comprises a blanking manipulator, and a receiving machine and a second NG frame are arranged beside the blanking manipulator.
10. A processing system comprising a full inspection receipt robot according to any one of claims 1 to 9.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320208293.7U CN219503279U (en) | 2023-02-14 | 2023-02-14 | Full-detection material collecting automatic line and processing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320208293.7U CN219503279U (en) | 2023-02-14 | 2023-02-14 | Full-detection material collecting automatic line and processing system |
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| CN219503279U true CN219503279U (en) | 2023-08-11 |
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| CN202320208293.7U Active CN219503279U (en) | 2023-02-14 | 2023-02-14 | Full-detection material collecting automatic line and processing system |
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