CN111286860A - Differential wet-conducting warp-knitted fabric with 3D structure - Google Patents

Differential wet-conducting warp-knitted fabric with 3D structure Download PDF

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CN111286860A
CN111286860A CN201911338120.1A CN201911338120A CN111286860A CN 111286860 A CN111286860 A CN 111286860A CN 201911338120 A CN201911338120 A CN 201911338120A CN 111286860 A CN111286860 A CN 111286860A
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warp
knitted
fabric
layer
yarns
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何贤德
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Best Pacific Textile Ltd
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Best Pacific Textile Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/06Patterned fabrics or articles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/18Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/06Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyethers
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/02Moisture-responsive characteristics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention discloses a differential moisture-conducting warp-knitted fabric with a 3D structure, which comprises a fabric body integrally woven by a single-face warp-knitting machine, wherein the fabric body comprises a plane layer and a 3D structure surface layer, the 3D structure surface layer is a single-face warp-knitted structure consisting of a plurality of convex parts and concave parts which are knitted on the single-face warp-knitting machine, the concave parts are formed between every two adjacent convex parts, the bottom surfaces of the convex parts are connected with the surface of the plane layer, and the bottom surfaces of the concave parts are the surface of the plane layer. According to the invention, the difference is generated on the moisture diffusion of the front and the back of the fabric body by utilizing the 3D structure surface layer, so that the differential moisture conduction of liquid water from the 3D structure surface layer to the plane layer direction is realized, the moisture discharging performance of the fabric is enhanced, and the comfort is improved.

Description

Differential wet-conducting warp-knitted fabric with 3D structure
Technical Field
The invention belongs to the technical field of textiles, and particularly relates to a differential moisture-conducting warp-knitted fabric with a 3D structure.
Background
The current solutions for reasonably removing a large amount of sweat generated during exercise and keeping a refreshing feeling in time mainly include: 1. using functional yarns or utilizing the water conductivity of different yarns; 2. an after-finishing method is utilized; 3. the front and the back surfaces have different water guide performances through the double-layer different structures.
Patent CN 207044828U, "one-way moisture-conducting fabric", discloses a local water-repellent yarn formed by interweaving raw cotton yarn and hydrophilic yarn, and the hydrophilic yarn number of the surface layer gauze is greater than that of the raw cotton yarn of the inner layer gauze, thereby realizing one-way moisture-conducting without any chemical treatment process.
Patent CN 104928833B, "a functional one-way moisture-absorbing sweat-releasing super-dry comfortable fabric and production process thereof", discloses a weft-knitted double-sided fabric woven by water-repellent ordinary polyester filaments and moisture-absorbing sweat-releasing polyester filaments, the water-repellent inner layer can guide sweat to the outer layer rapidly, and the outer layer can absorb moisture rapidly and diffuse.
Patent application CN201710717764.6, "a moisture-conductive quick-dry knitted weft-knitted fabric and a processing technology thereof", discloses a moisture-conductive quick-dry knitted weft-knitted fabric, which is knitted by weft knitting of at least two different DPF yarns, and the realization of the two-side differential moisture-conductive capability of the fabric is achieved by designing the length of the floating thread of the two different DPF yarns on the two sides of the fabric.
Patent CN 1985036 a, "woven fabric with moisture management properties", discloses a woven fabric consisting of a generally uniformly woven structure of hydrophobic and hydrophilic materials, and having inner and outer exposed surfaces of the hydrophobic and hydrophilic materials. Thereby realizing the one-way transmission of sweat from the cloth bottom to the cloth cover.
Patent application CN 106012538A, "manufacturing method of moisture-absorbing and quick-drying one-way moisture-conducting double-layer fabric", discloses a moisture-absorbing and quick-drying one-way moisture-conducting fabric which is manufactured by weaving cationic polyester yarns and polyester filaments into double-layer fabric gray fabric and then processing the double-layer fabric gray fabric by using a modified refining agent LS 01.
Patent CN 104786576B, "a unidirectional moisture-conducting fabric structure", discloses a unidirectional moisture-conducting weft-knitted fabric structure whose outer surface is a porous silica gel pattern capable of adsorbing a large amount of water and whose inner surface is a cotton-hemp blended fabric easy to keep dry and comfortable.
Patent CN 108130710 a, "a method for preparing a unidirectional moisture-conducting fabric and a unidirectional moisture-conducting fabric prepared thereby", discloses that unidirectional moisture-conducting performance is achieved by sequentially performing alkali weight reduction, hydrophilicity, single-sided water repellency and plasma finishing on a double-needle bed fabric.
In summary, although the fabric differential moisture-conducting function has been widely studied, no specific disclosure has been made on the way of implementing the fabric differential moisture-conducting function by using the warp knitting single needle bed. The effect achieved by using functional yarns or using an after-finishing mode is gradually weakened or even disappeared along with the increase of the washing times, and is not beneficial to environmental protection; the double-layer fabric can be a double-sided structure with obvious water transfer effect difference, but is thicker than the single-layer fabric, and has larger limitation on air permeability and stretching openness.
Disclosure of Invention
The invention aims to provide a differential wet-guiding warp-knitted fabric with a 3D structure.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a differentiation wet-conducting warp knitting surface fabric with 3D structure, includes the surface fabric body that adopts the integrative weaving of single-sided tricot machine to form, the surface fabric body includes plane layer and 3D structure surface course, and 3D structure surface course is the single face tricot structure that constitutes by a plurality of bellyings and the depressed part that weave on single-sided tricot machine, and the depressed part forms between two adjacent bellyings, and the bottom surface of bellyings is connected with the surface of plane layer, and the bottom surface of depressed part is the surface of plane layer.
The cross section of the convex part is in a regular shape or an irregular shape.
The contact angle θ 1 of the yarns woven with the 3D structural face layer is greater than 40 °, preferably greater than 70 °
The contact angle theta 2 of the yarns knitted in the planar layer is less than 90 degrees, preferably less than 70 degrees
The contact angle theta 1 of the yarns woven by the 3D structure surface layer is larger than or equal to the contact angle theta 2 of the yarns woven by the plane layer.
The DFP of the yarns woven by the 3D structure surface layer is larger than or equal to the DPF of the yarns woven by the plane layer.
The height of the convex part is 0.2 mm-2.0 mm.
The longitudinal height of the concave part is 1 to 12 needles, preferably 1 to 6 needles, and the transverse width of the concave part is 1 to 24 rows, preferably 2 to 12 rows.
The yarns for weaving the 3D structure surface layer and the yarns for weaving the plane layer are all natural fibers, chemical fibers or mixed fibers.
The fabric body is formed by knitting more than 3 guide bars of a single-sided warp knitting machine, the number range of the single-sided warp knitting machine is 6-40 needles per inch, and the width range is 130-260 inches.
According to the invention, the difference is generated on the moisture diffusion of the front and the back of the fabric body by utilizing the 3D structure surface layer, so that the differential moisture conduction of liquid water from the 3D structure surface layer to the plane layer direction is realized, the moisture discharging performance of the fabric is enhanced, and the comfort is improved.
Drawings
FIG. 1 is a schematic cross-sectional structure of the present invention;
fig. 2 is a schematic structural diagram of a 3D structural surface layer according to the present invention.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in fig. 1 and 2, the invention discloses a differential moisture-conducting warp-knitted fabric with a 3D structure, which comprises a fabric body integrally woven by a single-sided warp knitting machine, wherein the fabric body comprises a planar layer 1 and a 3D structure surface layer, the 3D structure surface layer is a single-sided warp-knitted structure formed by a plurality of convex parts 21 and concave parts 22 which are knitted on the single-sided warp knitting machine, the concave parts 22 are formed between two adjacent convex parts 21, the bottom surfaces of the convex parts 21 are connected with the surface of the planar layer 1, and the bottom surfaces of the concave parts 22 are the surface of the planar layer 1. Utilize the bellying 21 of 3D structure surface course, can block moisture 3 diffusion, and moisture 3 directly flows to planar layer 1 from depressed part 22, plays the effect of accelerating moisture diffusion, makes moisture accelerate at the evaporation of planar layer for the positive and negative of surface fabric body produces the difference on moisture diffusion, and the effect that produces similar one-way wet guide realizes that liquid water leads the wet by the differentiation of 3D structure surface course to planar layer direction.
The convex part is combined with the concave part to form a structure which is staggered and has a 3D stereoscopic impression.
The cross section of the convex part is in a regular shape or an irregular shape. As in the present embodiment, the cross section of the boss is provided in a hexagonal shape. But may also be circular, pentagonal, or other shapes, which are not further enumerated herein.
The contact angle theta 1 of the yarns woven in the 3D structure surface layer is greater than 40 degrees, preferably the contact angle theta 2 of the yarns woven in the planar layer is greater than 70 degrees and less than 90 degrees, preferably less than 70 degrees
The contact angle theta 1 of the yarns woven by the 3D structure surface layer is larger than or equal to the contact angle theta 2 of the yarns woven by the plane layer. The DFP of the yarns woven in the 3D structure surface layer is larger than or equal to the DPF of the yarns woven in the plane layer.
The height of the convex part is 0.2 mm-2.0 mm.
The longitudinal height of the concave part is 1 to 12 needles, preferably 1 to 6 needles, and the transverse width of the concave part is 1 to 24 rows, preferably 2 to 12 rows.
The yarns for weaving the 3D structure surface layer and the yarns for weaving the plane layer are all natural fibers, chemical fibers or mixed fibers.
The fabric body is formed by knitting more than 3 guide bars of a single-sided warp knitting machine, the number range of the single-sided warp knitting machine is 6-40 needles per inch, and the width range is 130-260 inches.
The following is an example.
Example one
1. Warping yarns used in warp knitting:
1) filament warping:
the warping machine type: karl Mayer DS 21/30NC-2, negative feed.
Warping temperature: warping humidity at 25 ℃: 65 percent of
2) Warping spandex:
the warping machine type: karl Mayer DS 21/30NC-2, negative feed.
Warping temperature: warping humidity at 25 ℃: 65 percent of
And setting process parameters in the workshop under the conditions of the temperature and the humidity.
2. Weaving
Weaving machine model: karl. Mayer HKS4-1 EL or other satisfactory warp knitting machines.
Machine number: e32
Using three guide bars, using yarns:
bar GB1 PES 20D/12f FD FDY
Bar GB2 PES 30D/36f SD DTY
Guide bar GB3 PU 40D
3. Post finishing process
Washing, presetting, dyeing, post-shaping and cloth inspecting
4. Test results
The test is carried out according to the standard AATCC 195 "Liquid Moisture Management Properties of textile fabrics", namely the Liquid Moisture Management performance test standard of textile fabrics, and the test result can be obtained:
Figure RE-GDA0002483884530000051
example 2
The present example was developed on the premise that the extension line of the guide bar GB1 is larger than the extension line of the guide bar GB2, and the types of the open and closed loops of the coil are different. The specific parameters are as follows:
1. the warping equipment and process conditions of the yarns used for warp knitting are the same as those of example 1;
2. weaving
Weaving machine model: karl. Mayer HKS4-1 EL or other satisfactory warp knitting machines.
Machine number: e32
The use of yarns:
GB1:PES 20D/12f FD FDY
GB2:PES 20D/12f SD FDY
GB3:PES 30D/36f SD DTY
GB4:PU 40D
3. post finishing process
Open width water washing, presetting, dyeing, post shaping and cloth inspecting.
Although the present invention has been described in detail with reference to the embodiments, it will be apparent to those skilled in the art that modifications, equivalents, improvements, and the like can be made in the technical solutions of the foregoing embodiments or in some of the technical features of the foregoing embodiments, but those modifications, equivalents, improvements, and the like are all within the spirit and principle of the present invention.

Claims (10)

1. The differential moisture-conducting warp-knitted fabric with the 3D structure comprises a fabric body integrally woven by a single-face warp-knitting machine, and is characterized in that the fabric body comprises a plane layer and a 3D structure surface layer, the 3D structure surface layer is a single-face warp-knitted structure formed by a plurality of convex parts and concave parts which are knitted on the single-face warp-knitting machine, the concave parts are formed between every two adjacent convex parts, the bottom surfaces of the convex parts are connected with the surface of the plane layer, and the bottom surfaces of the concave parts are the surface of the plane layer.
2. The differential wet permeability warp knitted fabric with a 3D structure according to claim 1, wherein the cross section of the protrusions is regular or irregular.
3. The differential wet permeability warp knitted fabric with 3D structure according to claim 2, wherein the contact angle θ 1 of the yarns knitted by the 3D structure face layer is greater than 40 °, preferably greater than 70 °.
4. Differential moisture conducting warp knitted fabric with 3D structure according to claim 3, characterised in that the contact angle θ 2 of the yarns weaving of the planar layer is less than 90 °, preferably less than 70 °.
5. The differential moisture wicking warp knit fabric with a 3D structure of claim 4, wherein the contact angle θ 1 of the yarns knitted in the 3D structure face layer is greater than or equal to the contact angle θ 2 of the yarns knitted in the flat layer.
6. The differential wet permeability warp knitted fabric with 3D structure according to claim 5, wherein the DFP of the yarns knitted in the 3D structure face layer is equal to or greater than the DPF of the yarns knitted in the plane layer.
7. The differential wet permeability warp knitted fabric with a 3D structure according to claim 6, wherein the height of the protrusions is 0.2mm to 2.0 mm.
8. The differential wet permeability warp knitted fabric with 3D structure according to claim 7, wherein the longitudinal height of the depressions is 1 to 12 stitches, preferably 1 to 6 stitches, and the transverse width of the depressions is 1 to 24 courses, preferably 2 to 12 courses.
9. The differential wet permeability warp knitting fabric with 3D structure as claimed in claim 8, wherein the yarns knitted by the 3D structure surface layer and the yarns knitted by the plane layer are all natural fibers, chemical fibers or mixed fibers.
10. The differential wet permeability warp knitted fabric with 3D structure according to claim 8, wherein the fabric body is knitted with more than 3 guide bars of a single-side warp knitting machine, the number of the single-side warp knitting machine is in the range of 6 needles per inch to 40 needles per inch, and the breadth is in the range of 130 inches to 260 inches.
CN201911338120.1A 2019-12-23 2019-12-23 Differential wet-conducting warp-knitted fabric with 3D structure Pending CN111286860A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112323230A (en) * 2020-10-30 2021-02-05 江南大学 Preparation method of unidirectional moisture-conducting fabric
WO2022165783A1 (en) * 2021-02-07 2022-08-11 东莞超盈纺织有限公司 Lightweight, warm-keeping, dry and comfortable quick-drying sports fabric
WO2024060388A1 (en) * 2022-09-19 2024-03-28 东莞超盈纺织有限公司 Knitted fabric capable of transporting liquid water over long distance

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CN106757742A (en) * 2016-12-28 2017-05-31 江南大学 A kind of single warp fabric is being partially formed the weaving method of tubulose
CN207362438U (en) * 2017-08-02 2018-05-15 福建省长乐市航港针织品有限公司 A kind of absorbing fast-drying lace fabric
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CN212505287U (en) * 2019-12-23 2021-02-09 东莞超盈纺织有限公司 Differential wet-conducting warp-knitted fabric with 3D structure

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CN106757742A (en) * 2016-12-28 2017-05-31 江南大学 A kind of single warp fabric is being partially formed the weaving method of tubulose
CN207362438U (en) * 2017-08-02 2018-05-15 福建省长乐市航港针织品有限公司 A kind of absorbing fast-drying lace fabric
CN109989174A (en) * 2019-03-21 2019-07-09 东华大学 A kind of warp knit single needle bed one-way moisture-guiding fabric and preparation method thereof
CN109881352A (en) * 2019-04-02 2019-06-14 天津工业大学 Three-dimensional structure warp knitted tricot fabric and its weaving method
CN212505287U (en) * 2019-12-23 2021-02-09 东莞超盈纺织有限公司 Differential wet-conducting warp-knitted fabric with 3D structure

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112323230A (en) * 2020-10-30 2021-02-05 江南大学 Preparation method of unidirectional moisture-conducting fabric
WO2022165783A1 (en) * 2021-02-07 2022-08-11 东莞超盈纺织有限公司 Lightweight, warm-keeping, dry and comfortable quick-drying sports fabric
WO2024060388A1 (en) * 2022-09-19 2024-03-28 东莞超盈纺织有限公司 Knitted fabric capable of transporting liquid water over long distance

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