CN111286859A - Warp-knitted single-needle bed fabric with liquid water differentially transferred and preparation method thereof - Google Patents
Warp-knitted single-needle bed fabric with liquid water differentially transferred and preparation method thereof Download PDFInfo
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- CN111286859A CN111286859A CN202010119991.0A CN202010119991A CN111286859A CN 111286859 A CN111286859 A CN 111286859A CN 202010119991 A CN202010119991 A CN 202010119991A CN 111286859 A CN111286859 A CN 111286859A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 239000004744 fabric Substances 0.000 title claims abstract description 73
- 239000007788 liquid Substances 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000009940 knitting Methods 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 13
- 239000002352 surface water Substances 0.000 claims abstract description 12
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 20
- 239000000835 fiber Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 210000004243 sweat Anatomy 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 25
- 238000001035 drying Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 230000035900 sweating Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000007730 finishing process Methods 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 239000005871 repellent Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 229920002334 Spandex Polymers 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000004759 spandex Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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Abstract
A preparation method of a warp-knitted single-needle bed fabric with liquid water differential transfer comprises the following steps: knitting a fabric main body with an extension line surface and a loop column surface by using a single needle bed warp knitting machine; weaving at least one guide bar by using first non-elastic yarns to form front-guide non-elastic yarns, and completely covering the extension line surface of the fabric main body to form an extension line surface water guide layer; at least one guide bar is adopted, second non-elastic yarns are woven to form rear-guide non-elastic yarns, and the rear-guide non-elastic yarns cover at least 80% of the area of the loop-cylindrical surface of the fabric main body to form a loop-cylindrical water guide layer; the water conductivity of the first non-elastic yarns is different from that of the second non-elastic yarns, so that the water conductivity of the extended line surface water-conducting layer is different from that of the loop column surface water-conducting layer. The invention realizes the differential transmission of liquid water from the cloth bottom to the cloth surface in the fabric, and improves the comfort degree of the clothes after the human body sweats.
Description
Technical Field
The invention relates to the field of design and preparation of textile functional fabrics, in particular to a warp-knitted single-needle bed fabric with liquid water differentially transferred and a preparation method thereof, which can achieve the effects of higher moisture content and diffusion area of the outer surface of a fabric than a skin-attached surface, reducing the bonding force with a skin contact surface after sweating, and improving the comfort degree of the fabric after sweating during human body movement.
Background
Because a large amount of sweat is generated during the exercise of human body, the contact between the skin and the clothes is difficult to avoid, the sticky feeling is generated, and the stuffy feeling is generated due to the slow evaporation of the sweat, an important direction for the design and development of the sports fabric is to seek to reasonably remove a large amount of sweat generated during the exercise in time and keep the refreshing feeling.
At present, the solution method in the aspect mainly comprises the following steps: 1. using functional yarns or utilizing the water conductivity of different yarns; 2. an after-finishing method is utilized; 3. the front side and the back side have different water guide performances through double-layer different structures:
patent CN 104928833B, "a functional one-way moisture-absorbing sweat-releasing super-dry comfortable fabric and its production process", discloses a weft-knitted double-sided fabric woven by water-repellent treated ordinary polyester filament yarn and moisture-absorbing sweat-releasing polyester filament yarn, the water-repellent inner layer can guide sweat to the outer layer rapidly, the outer layer can absorb moisture rapidly and diffuse;
patent CN 207044828U, "one-way moisture-conducting fabric", reports that local water-repellent yarn is formed by interweaving raw cotton yarn and hydrophilic yarn, and the hydrophilic yarn number of the surface layer gauze is greater than that of the raw cotton yarn of the inner layer gauze, thereby realizing one-way moisture-conducting without any chemical treatment process;
patent application CN201710717764.6, "a moisture-conductive quick-dry knitted weft-knitted fabric and a processing technology thereof", provides a moisture-conductive quick-dry knitted weft-knitted fabric which is weft-knitted by at least two different DPF yarns, and achieves the realization of the difference moisture-conductive capability of the two sides of the fabric by designing the length of the floats of the two different DPF yarns on the two sides of the fabric;
patent CN 1985036 a, "woven fabric with moisture management properties", reports that a woven fabric is composed of a generally uniformly woven structure of hydrophobic and hydrophilic materials, and has inner and outer exposed surfaces of the hydrophobic and hydrophilic materials. Thereby realizing the one-way transmission of sweat from the cloth bottom to the cloth cover;
patent application CN 106012538A, "method for manufacturing moisture-absorbing and quick-drying one-way moisture-conducting double-layer fabric", reports that a double-layer fabric gray fabric is woven by using cationic polyester yarns and polyester filaments, and then the double-layer fabric gray fabric is treated by using a modified refining agent LS01 to manufacture the moisture-absorbing and quick-drying one-way moisture-conducting fabric;
patent CN 104786576B, "a unidirectional moisture-conducting fabric structure", discloses a unidirectional moisture-conducting weft-knitted fabric structure whose outer surface is a porous silica gel pattern capable of adsorbing a large amount of water and inner surface is a cotton-hemp blended fabric which is easy to keep dry;
patent CN 108130710 a, "a method for preparing a unidirectional moisture-conductive fabric and a unidirectional moisture-conductive fabric prepared thereby", reports that unidirectional moisture-conductive performance is achieved by sequentially performing alkali weight reduction, hydrophilicity, single-sided water repellency, and plasma finishing on a double-needle bed fabric;
the patent application CN 103276601A, "a dyeing and finishing process of moisture-absorbing and quick-drying fabric", adopts the process flows of grey cloth pre-shaping → pretreatment of deoiling and desizing → dyeing → reduction cleaning → defiberizing finishing → moisture-absorbing and quick-drying finishing → shaping, not only can maintain the moisture-absorbing and sweat-releasing function of the fabric, but also can maintain the hydrophobic and quick-drying function, and can meet the requirements of moisture absorption and quick drying of the fabric.
In summary, although the fabric differential moisture-conducting function has been widely studied, the warp knitting single needle bed implementation method has not been reported. The effect achieved by using functional yarns or using an after-finishing mode is gradually weakened or even disappeared along with the increase of the washing times, and is not beneficial to environmental protection; the double-layer fabric can be a double-sided structure with obvious water transfer effect difference, but is thicker than the single-layer fabric, and has larger limitation on air permeability and stretching openness.
Disclosure of Invention
The invention aims to provide a warp-knitted single-needle bed fabric for liquid water differential transfer and a preparation method thereof.
In order to solve the technical problems, the invention adopts the following technical scheme:
a preparation method of a warp-knitted single-needle bed fabric with liquid water differential transfer comprises the following steps:
knitting a fabric main body with an extension line surface and a loop column surface by using a single needle bed warp knitting machine;
weaving at least one guide bar by using first non-elastic yarns to form front-guide non-elastic yarns, and completely covering the extension line surface of the fabric main body to form an extension line surface water guide layer;
at least one guide bar is adopted, second non-elastic yarns are woven to form rear-guide non-elastic yarns, and the rear-guide non-elastic yarns cover at least 80% of the area of the loop-cylindrical surface of the fabric main body to form a loop-cylindrical water guide layer;
the water conductivity of the first non-elastic yarns is different from that of the second non-elastic yarns, so that the water conductivity of the extended line surface water-conducting layer is different from that of the loop column surface water-conducting layer.
The front comb non-elastic yarns are woven and formed on the extension line surface in a warp slant, warp velvet, warp flat or chain stitch structure with a closed opening in the same direction, and the rear comb non-elastic yarns are woven and formed on the loop column line surface in a warp slant, warp velvet, warp flat or chain stitch structure with an open opening in the opposite direction.
The water conductivity of the first non-elastic yarns is larger than that of the second non-elastic yarns, so that the water conductivity of the extended line surface water conducting layer is larger than that of the ring column surface water conducting layer, the ring column surface is set to be a skin-attached surface, and water is transferred from the ring column surface to the extended line surface.
Water conductivity LP of the first inelastic yarn1Greater than 19, water conductivity LP of the second non-elastic yarn2＜22。
The LP1/LP2≥1.5。
The water conductivity of the first non-elastic yarns is smaller than that of the second non-elastic yarns, so that the water conductivity of the extended line surface water conducting layer is smaller than that of the loop cylindrical surface water conducting layer, the extended line surface is set to be a skin-attached surface, and water is transferred from the extended line surface to the loop cylindrical surface.
Water conductivity LP of the second non-elastic yarn4> 19 water conductivity LP of the first inelastic yarn3＜22。
The LP4/LP3≥1.5。
The first non-elastic yarn and the second non-elastic yarn are both filaments or staple fibers with different water-guiding capacities.
The invention realizes the differential transmission of liquid water from the cloth bottom to the cloth surface in the fabric, has higher water content and diffusion area on the outer surface of the fabric than the skin-attached surface, reduces the effect of adhesion force with the skin contact surface after sweating, and can improve the comfort degree of clothes after sweating during human body movement.
Drawings
FIG. 1 is a schematic view of a woven structure of the present invention;
FIG. 2 is a schematic view of the laying of an extended thread side in example 1;
FIG. 3 is a schematic view of the inlay yarn of the cylinder of the circle in example 1;
FIG. 4 is a schematic view of the lapping of the cylinder surface of the ring in example 2.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in the attached figure 1, the invention discloses a preparation method of a warp-knitted single-needle bed fabric with liquid water differential transmission, which comprises the following steps:
a fabric body having an extended face 2 and a loop pillar face 1 is knitted by a single needle bed warp knitting machine.
At least one guide bar is adopted, the first inelastic yarn is woven to form the front-guide inelastic yarn, the front-guide inelastic yarn completely covers the extension line surface of the fabric main body, an extension line surface water guide layer is formed, namely the first inelastic yarn covers 100% of the area of the extension line surface, and full coverage is achieved.
And at least one guide bar is adopted, the second non-elastic yarn is woven to form the back-guide non-elastic yarn, and the back-guide non-elastic yarn covers at least 80% of the area of the loop-cylindrical surface of the fabric main body to form a loop-cylindrical water guide layer. For example, the second non-stretch yarn is woven to cover only 85% of the area of the loop cylinder, thereby achieving coverage of most of the area.
The water conductivity of the first non-elastic yarns is different from that of the second non-elastic yarns, so that the water conductivity of the extended line surface water-guiding layer is different from that of the loop column surface water-guiding layer, and different water conductivities of two surfaces of the fabric main body are realized by using the different water conductivity, so that water can be ensured to be transferred from one surface to the other surface, differential transfer is realized, and moisture can be emitted favorably.
The front comb non-elastic yarns are woven and formed on the extension line surface in a warp slant, warp velvet, warp flat or chain stitch structure with a closed opening in the same direction, and the rear comb non-elastic yarns are woven and formed on the loop column line surface in a warp slant, warp velvet, warp flat or chain stitch structure with an open opening in the opposite direction. Namely, the weave structure of the back comb non-elastic yarn on the loop column surface is opposite to the weave structure of the front comb non-elastic yarn on the extension line surface, and each guide bar is knitted in a loop.
The water-conducting capacity of the first and second inelastic yarns can be calculated as the capillary water transport capacity LP per unit area, and either of the following two embodiments can be selected.
In the first mode, the water conductivity of the first non-elastic yarns is greater than that of the second non-elastic yarns, so that the water conductivity of the extended line surface water guide layer is greater than that of the ring column surface water guide layer, the ring column surface is set to be a skin-attached surface, water is transmitted from the ring column surface to the extended line surface, and differential transmission of water is formed because the water conductivity of the ring column surface is less than that of the extended line surface. Water conductivity LP of the first inelastic yarn1Greater than 19, water conductivity LP of the second non-elastic yarn2< 22, and LP1/LP2Not less than 1.5, namely the non-elastic yarn with stronger water-guiding capacity is always larger than the non-elastic yarn with stronger water-guiding capacity, so that better water-draining capacity is ensured.
In a second mode, the water conductivity of the first non-elastic yarns is smaller than that of the second non-elastic yarns, so that the water conductivity of the extended line surface water guide layer is smaller than that of the loop column surface water guide layer, the extended line surface is set to be a skin-attached surface, and water is transferred from the extended line surface to the loop column surface. Water conductivity LP of the second non-elastic yarn4> 19 water conductivity LP of the first inelastic yarn3< 22, and the LP4/LP3Not less than 1.5, namely the non-elastic yarn with stronger water-guiding capacity is always larger than the non-elastic yarn with stronger water-guiding capacity.
The first non-elastic yarn and the second non-elastic yarn are both filaments or staple fibers with different water-guiding capacities.
When the same type of yarn is adopted, the yarn can achieve the difference of different water conductivity through the difference of thickness, whether the yarn is a non-uniform section or whether the yarn is subjected to hydrophilic treatment and the like.
The two different types of yarns can adopt filament and staple fiber or the combination of the filament and the staple fiber to achieve the purpose of different water conductivity. After the elastic yarn is added, the effects of different water guide capacities can be achieved.
The skin-attached face is arranged on the face with weaker water conductivity, so that sweat generated by the whole skin of a person can be rapidly transmitted to the face with stronger water conductivity from the face with weaker water conductivity, rapid water emission is realized, and the wearing comfort of the clothes is improved.
The fabric is knitted by a single needle bed warp knitting machine, and the density of knitting needles is controlled between 14 and 50 needles per inch. The linear density of the chemical fiber filament is 7-300 deniers, and the linear density of the spandex elastic yarn is 20-210 deniers. And the gram weight range of the fabric is controlled between 80 grams per square meter and 550 grams per square meter.
In the aspect of the weaving process, the following 2 examples are taken for specific explanation:
example 1
The yarn with weak water conductivity is exposed on the extension line surface, the yarn with strong water conductivity is exposed on the loop column surface, and the specific parameters are as follows:
1. warping yarns used in warp knitting:
1) filament warping:
the warping machine type: karl Mayer DS 21/30 NC-2, negative feed.
Warping temperature: warping humidity at 25 ℃: 65 percent of
2) Warping spandex:
the warping machine type: karl Mayer DS 21/30 NC-2, negative feed.
Warping temperature: warping humidity at 25 ℃: 65 percent of
And setting process parameters in the workshop under the conditions of the temperature and the humidity.
2. Weaving
Weaving machine model: karl Mayer HKS4-M EL or other satisfactory warp knitting machines
The machine number range is as follows: E14-E40.
The threading mode is full threading.
The use of yarns:
GB1 PES 30D/12f SD DTY, lapping number: 1-0/2-3//, as shown in fig. 2, appears at the plane of the extension, the water-carrying capacity of the yarn is weak.
GB2 PES 40D/72f SD DTY, lapping number: 2-1/0-1//, as shown in fig. 3, exposed to the loop column surface, the water conductivity of the yarn is stronger, so that the water conductivity of the loop column surface is stronger than that of the extension line surface.
GB3 PU 30D, yarn laying number: 2-1/0-1//, as in fig. 3, is woven over the loop post.
3. Post finishing process
Washing with water, presetting, dyeing, after-shaping, and inspecting cloth.
4. Test results
The test is carried out according to the standard AATCC 195 'Liquid Moisture Management Properties of Textile fabrics', the extension line surface is a skin-attached surface, and the test result can be obtained:
example 2
The example is designed by the method disclosed by the patent, the yarn with stronger water conductivity is designed to be exposed on the extension line surface, the yarn with weaker water conductivity is designed to be exposed on the loop column surface, and double-color check patterns are formed on the outer surface (extension line surface) through yarn collocation and process design, and the specific parameters are as follows:
1. the warping equipment and process conditions of the yarns used for warp knitting are the same as those of example 1;
2. weaving
Weaving machine model: karl Mayer HKS4-1 EL or other satisfactory warp knitting machines
The machine number range is as follows: E14-E40
The use of yarns:
GB1 PA6/PES 50D/50f 40/82/1 FD/SD FDY yarn supplier: dawn, yarn-laying number: (1-0/2-3) × 19// (FIG. 4), passing through 23 blank 2, and exposing on the surface of the circle column to form a grid pattern
GB2 PES 50D/36f SD DTY yarn supplier: hundreds of macros; yarn laying number: 2-1/0-1// (fig. 3), fully penetrated, exposed at the extension line surface
GB3 PU 40D, yarn laying number: 2-1/0-1// (FIG. 3), full penetration
3. Post finishing process
Open width water washing, presetting, dyeing, post shaping and cloth inspecting.
4. Test results
The sample after 50 times washing is tested according to the standard AATCC 195 'Liquid motion Management Properties of textile Fabric', the circle column surface is a skin-attached surface, and the test sample can be obtained
And (4) testing results:
although the present invention has been described in detail with reference to the embodiments, it will be apparent to those skilled in the art that modifications, equivalents, improvements, and the like can be made in the technical solutions of the foregoing embodiments or in some of the technical features of the foregoing embodiments, but those modifications, equivalents, improvements, and the like are all within the spirit and principle of the present invention.
Claims (10)
1. A preparation method of a warp-knitted single-needle bed fabric with liquid water differential transfer comprises the following steps:
knitting a fabric main body with an extension line surface and a loop column surface by using a single needle bed warp knitting machine;
weaving at least one guide bar by using first non-elastic yarns to form front-guide non-elastic yarns, and completely covering the extension line surface of the fabric main body to form an extension line surface water guide layer;
at least one guide bar is adopted, second non-elastic yarns are woven to form rear-guide non-elastic yarns, and the rear-guide non-elastic yarns cover at least 80% of the area of the loop-cylindrical surface of the fabric main body to form a loop-cylindrical water guide layer;
the water conductivity of the first non-elastic yarns is different from that of the second non-elastic yarns, so that the water conductivity of the extended line surface water-conducting layer is different from that of the loop column surface water-conducting layer.
2. The method for preparing a warp-knitted single-needle bed fabric with differentiated liquid water transfer as claimed in claim 1, wherein the front-comb inelastic yarns are knitted and formed on the extension thread surface in a synclastic closed-end inclined, warp-pile, warp-flat or chain stitch structure, and the rear-comb inelastic yarns are knitted and formed on the loop column thread surface in a reversed open-end inclined, warp-pile, warp-flat or chain stitch structure.
3. The method for preparing a warp-knitted single-needle bed fabric with differentiated transfer of liquid water as claimed in claim 2, wherein the water-conducting capacity of the first non-elastic yarns is greater than that of the second non-elastic yarns, so that the water-conducting capacity of the extended thread surface water-conducting layer is greater than that of the loop column surface water-conducting layer, the loop column surface is set to be a skin-contacting surface, and water is transferred from the loop column surface to the extended thread surface.
4. The method of claim 3, wherein the first non-elastic yarns have a water-conducting capacity LP1Greater than 19, water conductivity LP of the second non-elastic yarn2＜22。
5. The method of claim 4, wherein the LP is applied to a warp knitted single needle bed fabric with differential liquid water transfer1/LP2≥1.5。
6. The method for preparing a warp-knitted single-needle bed fabric with differentiated liquid water transfer as claimed in claim 2, wherein the water-conducting capacity of the first non-elastic yarns is smaller than that of the second non-elastic yarns, so that the water-conducting capacity of the extended thread surface water-conducting layer is smaller than that of the loop column surface water-conducting layer, the extended thread surface is set to be a skin-attached surface, and water is transferred from the extended thread surface to the loop column surface.
7. The method of claim 6, wherein the second non-elastic yarns have a water-conducting capacity LP4> 19 water conductivity LP of the first inelastic yarn3＜22。
8. The method of claim 7, wherein the LP is applied to a warp knitted single needle bed fabric with differential liquid water transfer4/LP3≥1.5。
9. The method of making a warp knitted single needle bed fabric with differential liquid water transfer according to any one of claims 1 to 8, wherein the first and second non-elastic yarns are both filaments or staple fibers with different water-conducting capabilities.
10. A liquid water differential transfer warp knitted single needle bed fabric produced by the method of any one of claims 1 to 9.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112981682A (en) * | 2021-03-10 | 2021-06-18 | 东莞超盈纺织有限公司 | Seamless underwear of change stripe with moisture absorption perspire function |
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|---|---|---|---|---|
| BE600346A (en) * | 1960-02-17 | 1961-06-16 | Du Pont | New knitted fabrics and process for obtaining them. |
| JPH08176943A (en) * | 1994-12-27 | 1996-07-09 | Unitika Ltd | Production of warp knitted fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112981682A (en) * | 2021-03-10 | 2021-06-18 | 东莞超盈纺织有限公司 | Seamless underwear of change stripe with moisture absorption perspire function |
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