CN1844529A - Profile fibre knitted fabric and process for producing same - Google Patents
Profile fibre knitted fabric and process for producing same Download PDFInfo
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- CN1844529A CN1844529A CN 200510042275 CN200510042275A CN1844529A CN 1844529 A CN1844529 A CN 1844529A CN 200510042275 CN200510042275 CN 200510042275 CN 200510042275 A CN200510042275 A CN 200510042275A CN 1844529 A CN1844529 A CN 1844529A
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Abstract
This invention relates to a abnormity knitted lining and its production technology. The abnormity knitted lining uses combing cotton fiber as veiling, and terylene abnormity fiber as bottom yarn, it uses two-sided jacquard to weave, the outer layer is the weaving latitude flat needle organization, and the inner is the compound weaving lining that is composed of the small jacquard mesh organization. The fabric is obtained through biological enzyme dealing, environment-friendly type dyeing, back dressing and so on, and its core technique is the application of the abnormity fiber capillary effect principle.
Description
Technical field
The present invention relates to weave the processing technology field with fabric, a kind of especially profile fibre knitted fabric and production technology thereof.
Background technology
Along with the continuous development of chemical fibres industry technical merit and improving constantly of people's quality of life, people also more and more pay attention to the pursuit of color, feel, style, function and comfort etc. to garment material, in order to adapt to people's demand, the various new synthetic fiber of making of employing new technology constantly come out, and various functional treatments also emerge in an endless stream.Profile fibre knitted fabric is a kind of knit fabric with moisture absorbing and sweat releasing, dry cooling function, high ventilation, leads wet, softness, is widely used in sportswear, leisure wear and summer clothes etc., has bright development prospect.It is single-layered weave structure that present domestic application terylene profiled filament or other new material are produced moisture absorbing and sweat releasing knit fabric majority, and the capillary effect of its moisture sorption effect is generally about 10cm.The production technology of lining also has influence on the interior quality and the exterior quality of lining, and is particularly most important to the research of the process conditions of the pre-treatment of fabric, dyeing and back arrangement.
Summary of the invention
The present invention is a main trend of following garment material according to profile fibre knitted fabric, and purpose is to improve the profile fibre knitted fabric inherent quality and presentation quality is reached advanced world standards.Profile fibre knitted fabric provided by the present invention and production technology thereof can reach the standard of ecological textile.
The technical scheme that realizes the object of the invention is:
Profile fibre knitted fabric is a two-layer composite, it is characterized in that: outer layer fiber is the hydrophily combing cotton fibre, inner fiber is a hydrophobicity terylene profiled filament, and is outer for weaving the compound knitted fabric that latitude plain stitch and internal layer constitute for braiding small jacquard eyelet stitch.
The profile fibre knitted fabric production technology is characterized in that its technological process is: combing cotton fibre yarn and terylene profiled filament yarn are sent into double-faced jacquard machine braiding → fabric and are entered biology enzyme oxygen and float pre-treatment → internal layer terylene profiled filament dyeing yarn → outer combing cotton fibre dyeing yarn → fabric softness processing → fabric typing processing → finished product.
In the braiding flow process, the running speed of jacquard is controlled at more than 30 rev/mins at described double-faced jacquard machine, and the tension force before the control yarn knitting point is 2～3 grams; The whole lopping braiding of last dish triangle odd number road, the pressing depth adjustment is 2～2.2mm, the even number road is withdrawal of needle not all, mis-pressing, the whole lopping braidings in bottom cylinder even number road, the pressing depth adjustment is 2.2～2.4mm.
In described biological fabric enzyme pre-treatment flow process, selecting the ZX868 scouring enzyme for use is finishing agent.
In described internal layer terylene profiled filament dyeing yarn flow process, dyeing temperature is controlled at below 125 ℃; After the dyeing, carry out overflow washing 5 minutes when temperature is reduced to 80 ℃, the overflow washing is 10 minutes in the time of 60 ℃; In the time of 50 ℃, add the reduction cotton yarn and clean the liquid caustic soda thin liquid of usefulness, in the time of 70 ℃, add the sodium hydrosulfite that is dissolved in cold water in advance; Reduction cleaning is after 20 minutes under 80 ℃ of temperature in overflow machine, and overflow was cleaned 5 minutes again.
In described outer combing cotton fibre dyeing yarn flow process, control PH=6～7 when adding dyestuff, control PH≤8 when adding glauber salt, control PH=10.7 ± 0.2 when adding soda ash; Extremely be not with alkali through fully washing before soaping.
In described fabric softness handling process, select the softener of low viscosity, good hydrophilic property, the good water-tolerant of soft effect for use.
At described fabric typing handling process, 160 ℃ of control setting temperatures, speed of a motor vehicle 15m/min.
Product of the present invention has following good characteristics:
1, hydroscopic fast-drying: internal layer terylene profiled fibre cross-section is four tubuloses, and there is minute groove on the surface, makes lining have good hydroscopic fast-drying performance.Measure wicking height behind the 30min, not only far above ordinary polyester and nylon, and also also slightly higher than cotton, can reach 15cm/30min; Diffusion circle 3.5cm/30S makes the moisture content rapid diffusion, reaches the fast function of doing.
2, fluffy ventilative: the method for sorting that section structure and the present invention are specific, make lining fluffy and more ventilative, discharge the moisture that skin produces rapidly, the outer cooler air can penetrate nexine simultaneously, can not allow you that at all vexed sensation is arranged.
3, softness is not next to the shin: the unique two-layer composite of lining, internal layer adopts eyelet stitch, diminish with the contact area of skin, greatly reduce the perspire stickup sense of clothes when perspiring especially in a large number of human body, overcome fully that the double-decker lining is easily thick partially, the shortcoming of gas permeability difference.
The specific embodiment
The present embodiment profile fibre knitted fabric is a two-layer composite, and outer layer fiber is selected 14.5tex (40S) hydrophily combing cotton fibre for use, the plain stitch of braiding latitude, and inner fiber is selected 75D/36F terylene profiled filament (CoolMax) for use, braiding small jacquard eyelet stitch.
The production technology of present embodiment:
1, braiding: the double-faced jacquard machine of selecting for use German TERROT company to produce.Control knitting needle traverse in weaving process rationally, reduce angle of triangle and yarn tension, reduce the Yarn break chance, machine run speed is controlled at more than 30 rev/mins, reduces knitting needle, sinker wearing and tearing; The tension force of control yarn lopping is turned down the tension force before the active type yarn-feeding device as far as possible, and the tension force before the knitting point is about 2～3 grams, adjust to knitting needle can just with yarn clearly wedging for best; This lining adopts three yarns long, divides on request and send the sliver band; The whole lopping braiding of last dish triangle odd number road, the pressing depth adjustment is 2～2.2mm, the even number road is withdrawal of needle not all, mis-pressing; The whole lopping braidings in bottom cylinder even number road, the pressing depth adjustment is 2.2～2.4mm.
By controlling above-mentioned weaving process, reduce the tension fluctuation of yarn, protect the cross section structure of fiber to greatest extent, can reach best moisture absorbing and sweat releasing effect.
2, fabric pretreatment: selecting the ZX868 scouring enzyme for use is finishing agent.Select for use enzyme auxiliary agent to carry out fabric pretreatment, overcome when floating terylene abnormity cross fibre section and degraded easily, be out of shape, make fiber lose a hygroscopic difficult problem with liquid caustic soda oxygen.
4, terylene profiled filament dyeing yarn: dyeing temperature is controlled at below 125 ℃ in dying the process of washing, if the too high meeting of temperature makes the porous road in the fibre structure produce distortion, expand, twist, cooling back fixed in shape is got off, and the duct is produced stop up and influence the function that wets thoroughly of fabric; After the dyeing, carry out overflow washing 5 minutes when temperature is reduced to 80 ℃, the overflow washing is 10 minutes in the time of 60 ℃, anti-cloth cover wrinkle, and guarantee that the cross section of special-shaped cross fiber is stable; Fabric carries out reduction cleaning, adds the reduction cotton yarn and clean the liquid caustic soda thin liquid of usefulness in the time of 50 ℃, adds the sodium hydrosulfite that is dissolved in cold water in advance in the time of 70 ℃; Reduction cleaning is after 20 minutes under 80 ℃ of temperature in overflow machine, and overflow was cleaned 5 minutes again.
5, combing cotton fibre dyeing yarn: the pH value of strict each key point of control, control PH=6～7 when adding dyestuff, control PH≤8 when adding glauber salt, control PH=10.7 ± 0.2 when adding soda ash; It is suitable that the consumption of auxiliary agent should be controlled, and consumption is too many, stops up hole easily, reduces hygroscopicity, consumption very little, dye receptive properties, fixation are poor.Through overtesting, the consumption of auxiliary agents such as glauber salt, soda ash can be selected the lower limit of mill run consumption; Through fully washing, can not have alkali soap and wash before soaping,, need fully washing after soaping,, cause fastness defective, and assurance fibre section groove is clear, to obtain satisfied moisture sorption effect to prevent the loose colour polymerization in case coloured light has bigger variation to not being with alkali.
6, fabric softness is handled: it is a very crucial technology that the moisture absorbing and sweat releasing fabric adds softener technology, and it directly has influence on the final moisture absorption sweat discharging functions of product.Fabric carries out selecting for use when flexibility is handled the softener of low viscosity, good hydrophilic property, the good water-tolerant of soft effect.When the moisture absorbing and sweat releasing fabric sofetening is handled, should not adopt to have hydrophobic kind, otherwise can influence the core sucting action of fabric, cause and reduce its moisture absorption sweat discharging functions.
7, the fabric typing is handled: will pay special attention to temperature during typing, satisfying under the prerequisite of washing shrinkage, reduce the temperature of typing as far as possible, because the dyeing COLOR FASTNESS of profiled filament is than conventional fibre difference, temperature is low more, and its sublimation reliability is just good more, temperature is too high, fibre deformation, the cross groove is unintelligible, influences moisture sorption effect.But setting process adopts German Ba Buke company (BABCO-STAR, 2800mm) setting machine, 160 ℃ of control setting temperatures, speed of a motor vehicle 15m/min after deliberation.
Claims (8)
1, profile fibre knitted fabric is a two-layer composite, it is characterized in that: outer layer fiber is a hydrophily combing cotton fibre yarn, inner fiber is a hydrophobicity terylene profiled filament yarn, and is outer for weaving the compound knitted fabric that latitude plain stitch and internal layer constitute for braiding small jacquard eyelet stitch.
2, profile fibre knitted fabric production technology is characterized in that its technological process is: combing cotton fibre yarn and terylene profiled filament yarn are sent into double-faced jacquard machine braiding → fabric and are entered biology enzyme oxygen and float pre-treatment → internal layer terylene profiled filament dyeing yarn → outer combing cotton fibre dyeing yarn → fabric softness processing → fabric typing processing → finished product.
3, profile fibre knitted fabric production technology according to claim 2 is characterized in that weaving flow process at described double-faced jacquard machine, and the running speed of jacquard is controlled at more than 30 rev/mins, and the tension force before the control yarn knitting point is 2～3 grams; The whole lopping braiding of last dish triangle odd number road, the pressing depth adjustment is 2～2.2mm, the even number road is withdrawal of needle not all, mis-pressing, the whole lopping braidings in bottom cylinder even number road, the pressing depth adjustment is 2.2～2.4mm.
4, profile fibre knitted fabric production technology according to claim 2 is characterized in that selecting the ZX868 scouring enzyme for use is finishing agent in described biological fabric enzyme pre-treatment flow process.
5, profile fibre knitted fabric production technology according to claim 2 is characterized in that dyeing temperature is controlled at below 125 ℃ in described internal layer terylene profiled filament dyeing yarn flow process; After the dyeing, carry out overflow washing 5 minutes when temperature is reduced to 80 ℃, the overflow washing is 10 minutes in the time of 60 ℃; In the time of 50 ℃, add the reduction cotton yarn and clean the liquid caustic soda thin liquid of usefulness, in the time of 70 ℃, add the sodium hydrosulfite that is dissolved in cold water in advance; Reduction cleaning is after 20 minutes under 80 ℃ of temperature in overflow machine, and overflow was cleaned 5 minutes again.
6, profile fibre knitted fabric production technology according to claim 2, it is characterized in that in described outer combing cotton fibre dyeing yarn flow process, control PH=6～7 when adding dyestuff, control PH≤8 when adding glauber salt, control PH=10.7 ± 0.2 when adding soda ash; Extremely be not with alkali through fully washing before soaping.
7, profile fibre knitted fabric production technology according to claim 2 is characterized in that in described fabric softness handling process, selects the softener of low viscosity, good hydrophilic property, the good water-tolerant of soft effect for use.
8, profile fibre knitted fabric production technology according to claim 2 is characterized in that at described fabric typing handling process, 160 ℃ of control setting temperatures, speed of a motor vehicle 15m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510042275 CN1844529A (en) | 2005-04-06 | 2005-04-06 | Profile fibre knitted fabric and process for producing same |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200510042275 CN1844529A (en) | 2005-04-06 | 2005-04-06 | Profile fibre knitted fabric and process for producing same |
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| CN1844529A true CN1844529A (en) | 2006-10-11 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100435675C (en) * | 2007-01-20 | 2008-11-26 | 常熟市东方染整厂 | Fabric used for making warm underclothes |
| CN101994192A (en) * | 2010-11-01 | 2011-03-30 | 台华特种纺织（嘉兴）有限公司 | Moisture-absorbing quick-drying type jacquard fabric as well as hydrophilic quick-drying finishing agent and post processing method thereof |
| CN102418225A (en) * | 2011-09-20 | 2012-04-18 | 宁波申洲针织有限公司 | Bamboo fiber knitted terry fabric and preparation method thereof |
| CN102965901A (en) * | 2012-11-12 | 2013-03-13 | 世享胜业有限公司 | Manufacturing process of moisture absorption quick-drying textile and structure thereof |
| CN103382616A (en) * | 2013-06-26 | 2013-11-06 | 宁波大千纺织品有限公司 | Polyester cotton moisture absorption and instant drying knitted fabric and preparation method thereof |
| CN103469453A (en) * | 2013-09-10 | 2013-12-25 | 南通田野服装有限公司 | Production process of loop-transfer jacquard eyelet fabric |
| CN103469631A (en) * | 2013-09-10 | 2013-12-25 | 南通田野服装有限公司 | Production process of nylon cotton bound cloth fabric |
| CN105484068A (en) * | 2016-01-21 | 2016-04-13 | 三明市东泰染织有限公司 | Dyeing method of composite breathable textile |
| CN109112708A (en) * | 2017-06-23 | 2019-01-01 | 东丽纤维研究所（中国）有限公司 | A kind of heat preservation water-absorbing fast-drying fabric |
-
2005
- 2005-04-06 CN CN 200510042275 patent/CN1844529A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100435675C (en) * | 2007-01-20 | 2008-11-26 | 常熟市东方染整厂 | Fabric used for making warm underclothes |
| CN101994192A (en) * | 2010-11-01 | 2011-03-30 | 台华特种纺织（嘉兴）有限公司 | Moisture-absorbing quick-drying type jacquard fabric as well as hydrophilic quick-drying finishing agent and post processing method thereof |
| CN101994192B (en) * | 2010-11-01 | 2012-12-26 | 浙江台华新材料股份有限公司 | Moisture-absorbing quick-drying type jacquard fabric as well as hydrophilic quick-drying finishing agent and post processing method thereof |
| CN102418225A (en) * | 2011-09-20 | 2012-04-18 | 宁波申洲针织有限公司 | Bamboo fiber knitted terry fabric and preparation method thereof |
| CN102418225B (en) * | 2011-09-20 | 2014-01-29 | 宁波大千纺织品有限公司 | Preparation method of bamboo fiber knitted terry fabric |
| CN102965901A (en) * | 2012-11-12 | 2013-03-13 | 世享胜业有限公司 | Manufacturing process of moisture absorption quick-drying textile and structure thereof |
| CN103382616A (en) * | 2013-06-26 | 2013-11-06 | 宁波大千纺织品有限公司 | Polyester cotton moisture absorption and instant drying knitted fabric and preparation method thereof |
| CN103382616B (en) * | 2013-06-26 | 2016-12-28 | 宁波大千纺织品有限公司 | A kind of knitting fabric of polyester-cotton blend absorbing fast-drying and preparation method thereof |
| CN103469453A (en) * | 2013-09-10 | 2013-12-25 | 南通田野服装有限公司 | Production process of loop-transfer jacquard eyelet fabric |
| CN103469631A (en) * | 2013-09-10 | 2013-12-25 | 南通田野服装有限公司 | Production process of nylon cotton bound cloth fabric |
| CN105484068A (en) * | 2016-01-21 | 2016-04-13 | 三明市东泰染织有限公司 | Dyeing method of composite breathable textile |
| CN109112708A (en) * | 2017-06-23 | 2019-01-01 | 东丽纤维研究所（中国）有限公司 | A kind of heat preservation water-absorbing fast-drying fabric |
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