CN111234340A - 一种透视性高的电磁屏蔽膜材料及其制备方法 - Google Patents
一种透视性高的电磁屏蔽膜材料及其制备方法 Download PDFInfo
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Abstract
本发明属于电磁屏蔽技术领域,特别涉及一种透视性高的电磁屏蔽膜材料及其制备方法,电磁屏蔽膜材料的组成包括低密度聚乙烯、纳米银线、二氧化硅、热稳定剂、润滑剂、分散剂,制备过程中,先将各组分混合充分,然后将所得混合物加入到挤出机中挤出制备成母料,将所得母料熔融后挤出吹张成薄膜制品。
Description
技术领域
本发明属于电磁屏蔽技术领域,特别涉及一种透视性高的电磁屏蔽膜材料及其制备方法。
背景技术
随着现代科技的发展,电视机、计算机、微波炉、手机、地铁、电加工设备都会发出不同程度的电磁辐射,这种看不见、摸不到的电磁污染被人们称为“隐形杀手”,已称为继水污染、大气污染、噪音污染后当今人们生活中的第四大污染。
电磁屏蔽膜是一种具有电磁防护性能的贴膜,当电磁波的传递路径遇到电磁屏蔽薄膜时会发生传输方向上的变化。
发明内容
本发明提供了一种透视性高的电磁屏蔽膜材料及其制备方法,膜材料的组成包括低密度聚乙烯、纳米银线、二氧化硅、热稳定剂、润滑剂、分散剂,
其中,热稳定剂包括硬脂酸锌、硬脂酸钙等,
润滑剂包括石蜡、脂肪族酰胺,
分散剂为偶联剂物质,
按重量份数计算为,低密度聚乙烯100份、纳米银线4~10份、二氧化硅5~8份、热稳定剂3~5份、润滑剂2~4份、分散剂1.5~2份,
低密度聚乙烯作为基体,保证了成膜后的力学性能及透明度,得到的膜产品可视度比较理想;
纳米银线具有导电性能,而且相比于其他形态的导电填料,线与线之间能在基材中形成大面积的导电网络,导电稳定性更有保障,
纳米银线的制备方法为,将无机银盐溶解于乙二醇中,并加入分散剂,充分混合后进行加热反应,反应完成后降温至常温,对反应体系进行离心处理,将离心后的固体充分清洗后干燥,得到纳米银线;
二氧化硅起到消光、吸收广波的作用,而且由于加入量有限,不会影响成膜后的透光度;
本发明提供了一种上述透视性高的电磁屏蔽膜材料的制备方法:
首先将低密度聚乙烯、纳米银线、二氧化硅、热稳定剂、润滑剂、分散剂混合充分,然后将混合物加入到挤出机中挤出制备成母料,将所得母料熔融后挤出吹张成薄膜制品。
具体实施方式
以下各实施例中,纳米银线的制备方法为,将硝酸银固体溶解于乙二醇中,并加入分散剂PVP,充分混合后所得的分散液中硝酸银的浓度为0.08mol/L、PVP的浓度为0.1mol/L,将所得的分散液于75℃下进行加热反应20分钟,反应完成后自然降温至25℃,对反应体系进行离心处理,将离心后的固体用去离子水充分清洗后于75℃的烘箱中干燥充分,得到纳米银线。
实施例1
一种透视性高的电磁屏蔽膜材料的制备方法,首先,按重量份数计算为,将100份低密度聚乙烯、6.5份纳米银线、6份二氧化硅、3.5份硬脂酸锌、2份脂肪族酰胺、2份硅烷偶联剂加入高速混合机混合充分,然后将所得混合物加入到双螺杆挤出机中于185℃下挤出,经水冷、拉条、切粒后得到母料;将所得母料加入吹膜机于160℃下熔融塑化,并经由150℃的口模挤出,经吹胀牵引得到薄膜。
实施例2
一种透视性高的电磁屏蔽膜材料的制备方法,首先,按重量份数计算为,将100份低密度聚乙烯、8.5份纳米银线、5份二氧化硅、4份硬脂酸锌、3.5份石蜡、2.5份硅烷偶联剂加入高速混合机混合充分,然后将所得混合物加入到双螺杆挤出机中于185℃下挤出,经水冷、拉条、切粒后得到母料;将所得母料加入吹膜机于160℃下熔融塑化,并经由150℃的口模挤出,经吹胀牵引得到薄膜。
以上各实施例制备的复合薄膜的性能检测如下:
厚度 | 拉伸强度 | 透光率 | 雾度 | 屏蔽性能 | |
实施例1 | 200μm | 18N/mm | 93% | 11% | 43db |
实施例2 | 200μm | 17N/mm | 97% | 10% | 46db |
Claims (7)
1.一种透视性高的电磁屏蔽膜材料,其特征在于:所述的电磁屏蔽膜材料的组成包括低密度聚乙烯、纳米银线、二氧化硅、热稳定剂、润滑剂、分散剂。
2.如权利要求1所述的透视性高的电磁屏蔽膜材料,其特征在于:所述的热稳定剂包括硬脂酸锌、硬脂酸钙。
3.如权利要求1所述的透视性高的电磁屏蔽膜材料,其特征在于:所述的润滑剂包括石蜡、脂肪族酰胺。
4.如权利要求1所述的透视性高的电磁屏蔽膜材料,其特征在于:所述的分散剂为偶联剂物质。
5.如权利要求1所述的透视性高的电磁屏蔽膜材料,其特征在于:所述的纳米银线的制备方法为,将无机银盐溶解于乙二醇中,并加入分散剂,充分混合后进行加热反应,反应完成后降温至常温,对反应体系进行离心处理,将离心后的固体充分清洗后干燥,得到纳米银线。
6.如权利要求1所述的透视性高的电磁屏蔽膜材料,其特征在于:按重量份数计算为,低密度聚乙烯100份、纳米银线4~10份、二氧化硅5~8份、热稳定剂3~5份、润滑剂2~4份、分散剂1.5~2份。
7.一种如权利要求1至6任一项所述的透视性高的电磁屏蔽膜材料的制备方法,其特征在于:所述的制备方法为,首先将低密度聚乙烯、纳米银线、二氧化硅、热稳定剂、润滑剂、分散剂混合充分,然后将所得混合物加入到挤出机中挤出制备成母料,将所得母料熔融后挤出吹张成薄膜制品。
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