CN111232733A - An automatic feeding device and its intelligent cutting equipment - Google Patents
An automatic feeding device and its intelligent cutting equipment Download PDFInfo
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- CN111232733A CN111232733A CN201910473062.7A CN201910473062A CN111232733A CN 111232733 A CN111232733 A CN 111232733A CN 201910473062 A CN201910473062 A CN 201910473062A CN 111232733 A CN111232733 A CN 111232733A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/16—Advancing webs by web-gripping means, e.g. grippers, clips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/20—Belt drives
- B65H2403/21—Timing belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/40—Toothed gearings
- B65H2403/41—Rack-and-pinion, cogwheel in cog railway
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/40—Toothed gearings
- B65H2403/46—Toothed gearings worm gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/178—Hide, leather or skin
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- Control Of Cutting Processes (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
本发明涉及一种自动送料装置及其智能裁切设备,自动送料装置包括机架,机架上设有活动拉料机构与固定压料机构,活动拉料机构在机架上移动送料,固定压料机构设在活动拉料机构的后方定位压料,活动拉料机构上设有第一驱动置与第一压板,第一驱动置与第一压板传动连接,固定压料机构上设有第二驱动置与第二压板,第二驱动置与第二压板传动连接,自动送料装置通过在第一上横梁与第二上横梁上分别设置至少一个压料装置,压料装置驱动压料板向下移动压在皮料上,防止气缸不同步的问题,智能裁切设备将送料装置与切割装置安装在一体式机架上,避免后期对接问题,本发明有效提高在传送单层或多层皮料的定位以及拉料的稳定性,送料精准度提高。
The invention relates to an automatic feeding device and an intelligent cutting device thereof. The automatic feeding device comprises a frame, and a movable pulling mechanism and a fixed pressing mechanism are arranged on the frame. The movable pulling mechanism moves and feeds the material on the frame, and the fixed pressing mechanism The material mechanism is arranged behind the movable material pulling mechanism to position and press the material. The movable material pulling mechanism is provided with a first driving device and a first pressing plate. The driving device is connected to the second pressing plate, and the second driving device is drivingly connected to the second pressing plate. The automatic feeding device sets at least one pressing device on the first upper beam and the second upper beam respectively, and the pressing device drives the pressing plate downward. The movement is pressed on the leather to prevent the problem of the cylinder being out of synchronization. The intelligent cutting device installs the feeding device and the cutting device on the integrated frame to avoid the problem of docking in the later stage. The invention effectively improves the transmission of single-layer or multi-layer leather. The positioning of the material and the stability of the pulling material are improved, and the feeding accuracy is improved.
Description
技术领域technical field
本发明涉及皮革切割技术领域,尤指一种自动送料装置及其智能裁切设备。The invention relates to the technical field of leather cutting, in particular to an automatic feeding device and an intelligent cutting device thereof.
背景技术Background technique
传统的皮革送料装置送料方式一般是在横梁的两端分别设置气缸,通过气缸驱动横梁升降使横梁压设在皮料上,通过移动机构带动皮料向前送料,这种方式因两端气缸运动不同步或出现故障会容易导致皮料两边的压紧程度不一致,产生皮料传送精度不准、气缸容易卡死等问题。The traditional feeding method of the leather feeding device is generally to set up cylinders at both ends of the beam. The cylinder drives the beam to lift and lower the beam to press the beam on the leather, and the moving mechanism drives the leather to feed forward. This method is due to the movement of the cylinders at both ends. Asynchrony or failure will easily lead to inconsistent compression on both sides of the leather material, resulting in inaccurate leather material conveying accuracy, cylinder easily stuck and other problems.
另外现有的裁切设备是将送料装置与切割装置分开设置的,对接时安装困难,无法保证对接精度,在传送单层或多层皮料时定位不稳定。In addition, the existing cutting equipment separates the feeding device from the cutting device, which is difficult to install during docking, cannot guarantee the docking accuracy, and is unstable in positioning when conveying single-layer or multi-layer leather materials.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明提供一种皮料传送精度准确、拉料稳定的自动送料装置及其智能裁切设备。In order to solve the above problems, the present invention provides an automatic feeding device and an intelligent cutting device with accurate leather material conveying precision and stable material pulling.
为实现上述目的,本发明采用如下的技术方案是:一种自动送料装置,包括安装台,所述安装台上设有送料驱动机构和送料工作台,送料工作台从进料端至出料端依次设有活动拉料机构与固定压料机构,送料驱动机构驱动活动拉料机构在送料工作台上沿送料方向前后移动,所述活动拉料机构包括第一框架,所述的第一框架与送料驱动机构连接,第一框架上设有至少一个第一压料组件,所述的第一压料组件包括第一驱动置与由第一驱动置驱动上下运动的第一压板,所述固定压料机构包括第二框架,第二框架上设有至少一个第二压料组件,所述的第二压料组件包括第二驱动置与由第二驱动置驱动上下运动的第二压板。In order to achieve the above object, the present invention adopts the following technical scheme: an automatic feeding device, comprising an installation platform, the installation platform is provided with a feeding driving mechanism and a feeding workbench, and the feeding workbench is from the feeding end to the discharging end. A movable pulling mechanism and a fixed pressing mechanism are arranged in sequence. The feeding driving mechanism drives the movable pulling mechanism to move back and forth along the feeding direction on the feeding table. The movable pulling mechanism includes a first frame, and the first frame is connected to The feeding driving mechanism is connected, and at least one first pressing component is arranged on the first frame. The first pressing component includes a first driving device and a first pressing plate that is driven to move up and down by the first driving device. The feeding mechanism includes a second frame, and at least one second pressing component is arranged on the second frame, and the second pressing component includes a second driving device and a second pressing plate which is driven by the second driving device to move up and down.
优选地,所述第一框架包括第一上横梁、连接杆、第一下横梁,所述第一下横梁设在送料驱动机构上,所述第一上横梁通过连接杆设在第一下横梁上,所述第一驱动置设置在第一上横梁上,第一上横梁、第二下横梁与连接杆形成供第一驱动置固定的框架。Preferably, the first frame includes a first upper beam, a connecting rod, and a first lower beam, the first lower beam is arranged on the feeding drive mechanism, and the first upper beam is arranged on the first lower beam through the connecting rod Above, the first driving device is arranged on the first upper beam, and the first upper beam, the second lower beam and the connecting rod form a frame for fixing the first driving device.
优选地,所述第二框架包括第二上横梁、连接杆、第二下横梁,所述第二下横梁固定设在安装台上,所述第二上横梁通过连接杆设在第二下横梁上,第二上横梁、第二下横梁与连接杆形成供第二驱动置固定的框架。Preferably, the second frame includes a second upper beam, a connecting rod, and a second lower beam, the second lower beam is fixed on the installation platform, and the second upper beam is arranged on the second lower beam through the connecting rod On the top, the second upper beam, the second lower beam and the connecting rod form a frame for fixing the second driving device.
优选地,所述送料驱动机构包括伺服电机、主动轮、辅动涨紧轮组、同步皮带、直型线轨与导块,所述主动轮与辅动涨紧轮组分别设在安装台上且通过同步皮带传动连接,同步皮带与第一框架连接,所述伺服电机与主动轮连接,所述直型线轨设在安装台上并与第一框架垂直设置,所述导块滑设在直型线轨上,所述第一框架设在导块上。Preferably, the feeding drive mechanism includes a servo motor, a driving wheel, an auxiliary tensioning wheel set, a timing belt, a straight line rail and a guide block, and the driving wheel and the auxiliary tensioning wheel set are respectively arranged on the installation platform And through the synchronous belt drive connection, the synchronous belt is connected with the first frame, the servo motor is connected with the driving wheel, the straight line rail is arranged on the installation table and perpendicular to the first frame, and the guide block is slidably arranged on the first frame. On the straight linear rail, the first frame is arranged on the guide block.
优选地,所述送料驱动机构包括伺服电机、传动丝杆、丝杆螺母、连接座、直型线轨与导块,所述传动丝杆设在安装台内,所述丝杆螺母穿设在传动丝杆上,所述伺服电机与传动丝杆传动连接,所述连接座与丝杆螺母连接,所述直型线轨设在安装台上,所述导块滑设在直型线轨上,所述第一框架设在导块与连接座上。Preferably, the feeding drive mechanism includes a servo motor, a driving screw, a screw nut, a connecting seat, a straight line rail and a guide block, the driving screw is arranged in the installation table, and the screw nut is inserted through the On the transmission screw, the servo motor is connected with the transmission screw, the connection seat is connected with the screw nut, the straight line rail is arranged on the installation table, and the guide block is slidably arranged on the straight line rail , the first frame is arranged on the guide block and the connecting seat.
优选地,所述送料驱动机构包括伺服电机、传动齿轮、齿条、直型线轨与导块,所述齿条滑设在安装台上,所述传动齿轮与齿条啮合,所述伺服电机与传动齿轮传动连接,所述直型线轨设在安装台上,所述导块滑设在直型线轨上,所述第一框架设在导块与齿条上。Preferably, the feeding drive mechanism includes a servo motor, a transmission gear, a rack, a straight line rail and a guide block, the rack is slidably arranged on the mounting table, the transmission gear meshes with the rack, and the servo motor Connected with the transmission gear, the straight line rail is arranged on the installation table, the guide block is slidably arranged on the straight line rail, and the first frame is arranged on the guide block and the rack.
优选地,所述送料驱动机构包括气缸、直型线轨与导块,所述直型线轨设在安装台上,所述导块滑设在直型线轨上,所述气缸与导块连接,所述第一框架设在导块上。Preferably, the feeding drive mechanism includes a cylinder, a straight line rail and a guide block, the straight line rail is arranged on the mounting table, the guide block is slidably arranged on the straight line rail, the cylinder and the guide block connected, the first frame is arranged on the guide block.
一种具有自动送料装置的智能裁切设备,包括机架,在机架的进料端一侧设有料架,在机架的任意一侧设有操控台,机架上从进料端向出料端依次设有自动送料装置、切割装置、收料台,所述操控台分别与自动送料装置和切割装置电性连接,在机架进料端和出料端分别设有进料支撑架和出料支撑架,自动送料装置包括安装台、送料工作台、送料驱动机构、活动拉料机构及固定压料机构,所述活动拉料机构及固定压料机构并排设置在送料工作台上,且均是沿多层皮革材料的送料方向排列,送料驱动机构驱动活动拉料机构在送料工作台上沿送料方向来回移动,切割装置上设有切割工作台,送料工作台、切割工作台与收料台为一体式环形皮带,一体式环形皮带绕进料支撑架以及出料支撑架设转动。An intelligent cutting device with an automatic feeding device, including a frame, a feeding frame is arranged on one side of the feeding end of the frame, and a console is arranged on any side of the frame, and the frame runs from the feeding end to the outlet. The material end is sequentially provided with an automatic feeding device, a cutting device, and a receiving table, the console is electrically connected with the automatic feeding device and the cutting device respectively, and a feeding support frame and a feeding support frame are respectively provided at the feeding end and the discharging end of the frame. The discharging support frame, the automatic feeding device includes an installation table, a feeding table, a feeding driving mechanism, a movable pulling mechanism and a fixed pressing mechanism, and the movable pulling mechanism and the fixed pressing mechanism are arranged side by side on the feeding table, and All are arranged along the feeding direction of the multi-layer leather material. The feeding driving mechanism drives the movable pulling mechanism to move back and forth along the feeding direction on the feeding table. The cutting device is provided with a cutting table, a feeding table, a cutting table and a receiving table. The table is an integrated endless belt, and the integrated endless belt rotates around the feed support frame and the discharge support frame.
优选地,还包括投影架,所述投影架设在自动送料装置与切割装置的上方,所述投影架上设有若干个投影仪,所述若干个投影仪分别与操控台电性连接,投影仪收集自动送料装置与切割装置的工作状况并传输到操控台。Preferably, it also includes a projection stand, the projection stand is arranged above the automatic feeding device and the cutting device, a plurality of projectors are arranged on the projection stand, and the plurality of projectors are respectively electrically connected to the console, and the projectors collect The working conditions of the automatic feeding device and cutting device are transmitted to the console.
一种智能裁切设备的使用方法,包括如下步骤:A method of using an intelligent cutting device, comprising the following steps:
(1)将待切皮料从料架拉入送料工作台,此时,待切皮料平铺在活动拉料机构与固定压料机构下方,操控台启动,活动拉料机构的第一驱动置驱动第一压板下降,第一压板下压在处于送料工作台上的待切皮料表面,送料驱动机构驱动活动拉料机构向固定压料机构靠近,当待切皮料从送料工作台送置到切割工作台后,固定压料机构的第二驱动置驱动第二压板下降,第二压板压在处于切割工作台上的待切皮料表面,活动拉料机构的第一驱动置驱动第一压板上升,送料驱动机构驱动活动拉料机构复位,重复上述送料工序;活动拉料机构可以设置多个第一压料组件,一般设置两个为佳,两点定点压紧待切皮料,若皮料较宽,可在两个第一压料组件间增加第一压料组件,以防止在拉料过程中,待切皮料变形,通过两个第一压料组件对待切皮料压紧拉料,相对于传统采用横梁拉料,两个第一压料组件有效解决传统气缸带动横梁上下升降时,无法使横梁两端同步升降的问题,第一压料组件采用气缸带动压板升降进行压料,即使两个第一压料组件无法同步,也不影响活动拉料机构拉料,两个第一压料组件虽然无法同步下降,但会先后对待切皮料压紧,因而颠覆目前柔性皮料采用整个横梁夹料拉料的结构;(1) Pull the leather material to be cut from the material rack into the feeding table. At this time, the leather material to be cut is laid flat under the movable pulling mechanism and the fixed pressing mechanism, the console is activated, and the first drive of the movable pulling mechanism The device drives the first pressing plate down, the first pressing plate presses down on the surface of the leather to be cut on the feeding table, and the feeding driving mechanism drives the movable pulling mechanism to approach the fixed pressing mechanism. When the leather to be cut is sent from the feeding table After being placed on the cutting table, the second driving device of the fixed pressing mechanism drives the second pressing plate down, the second pressing plate presses on the surface of the leather to be cut on the cutting table, and the first driving device of the movable pulling mechanism drives the second pressing plate. As soon as the pressing plate rises, the feeding drive mechanism drives the movable pulling mechanism to reset, and the above-mentioned feeding process is repeated; the movable pulling mechanism can be provided with a plurality of first pressing components, generally two are better, and the two points are fixed to press the leather to be cut. If the leather is wider, a first pressing component can be added between the two first pressing components to prevent the leather to be cut from being deformed during the pulling process, and the two first pressing components can press the leather to be cut. Tightly pulling the material, compared with the traditional use of beam pulling, the two first pressing components effectively solve the problem that the two ends of the beam cannot be lifted synchronously when the traditional cylinder drives the beam up and down. The first pressing component uses a cylinder to drive the platen to lift and lower Pressing material, even if the two first pressing components cannot be synchronized, it will not affect the material pulling of the movable pulling mechanism. Although the two first pressing components cannot be lowered synchronously, they will press the cutting material successively, thus subverting the current flexibility. The leather adopts the structure of the whole beam clipping and pulling the material;
(2)投影仪将切割线投影到待切皮料上,便于排版;(2) The projector projects the cutting line on the leather to be cut, which is convenient for typesetting;
(3)切割装置快速切割待切皮料;(3) The cutting device quickly cuts the leather to be cut;
(4)皮料切割完成后随收料平台进行收料。(4) After the leather cutting is completed, it will be collected with the receiving platform.
本发明的有益效果在于:自动送料装置通过在第一上横梁与第二上横梁上分别设置至少一个压料装置,压料装置驱动压料板向下移动压在皮料上,能够防止气缸不同步的问题,智能裁切设备将送料装置与切割装置安装在一体式机架上,避免后期对接问题,本发明有效提高在传送单层或多层皮料的定位以及拉料的稳定性,达到送料精准度提高。The beneficial effect of the present invention is that: the automatic feeding device is provided with at least one pressing device on the first upper beam and the second upper beam respectively, and the pressing device drives the pressing plate to move downward and press on the leather, which can prevent the cylinder from not working properly. The problem of synchronization, the intelligent cutting equipment installs the feeding device and the cutting device on the integrated frame to avoid the problem of docking in the later stage. Feeding accuracy is improved.
附图说明Description of drawings
图1是自动送料装置的立体示意图。Figure 1 is a schematic perspective view of an automatic feeding device.
图2是自动送料装置的俯视图。Fig. 2 is a plan view of the automatic feeding device.
图3是自动送料装置的爆炸结构图。Fig. 3 is the exploded structure diagram of the automatic feeding device.
图4是图3的A处放大图。FIG. 4 is an enlarged view of part A of FIG. 3 .
图5是智能裁切设备的立体结构图。FIG. 5 is a perspective structural diagram of an intelligent cutting device.
图6是图5的B处放大图。FIG. 6 is an enlarged view of part B of FIG. 5 .
图7是只能裁切设备的另一立体结构图。FIG. 7 is another perspective structural view of the cutting-only device.
附图标记说明:1.安装台;2.活动拉料机构;21.第一上横梁; 22.第一下横梁;23.第一驱动置;24.第一压板;25.送料驱动机构; 251.伺服电机;252.减速电机;253.电机座;254.主动轮;255.辅动涨紧轮组;256.同步皮带;257.直型线轨;258.导块;3.固定压料机构;31.第二上横梁;32.第二下横梁;33.第二驱动置;34.第二压板; 4.机架;5.料架;6.自动送料装置;7.切割装置;71.切割部件;8. 操控台;9.投影架;10.收料台。Description of reference numerals: 1. Installation table; 2. Active pulling mechanism; 21. First upper beam; 22. First lower beam; 23. First driving device; 24. First pressing plate; 25. Feeding driving mechanism; 251. Servo motor; 252. Geared motor; 253. Motor base; 254. Driving wheel; 255. Auxiliary tensioning wheel set; 256. Timing belt; 257. Straight line rail; 258. Guide block; 31. Second upper beam; 32. Second lower beam; 33. Second driving device; 34. Second pressing plate; 4. Frame; 5. Material rack; 6. Automatic feeding device; 7. Cutting device ; 71. Cutting parts; 8. Console; 9. Projection stand; 10. Receiving table.
具体实施方式Detailed ways
实施例1Example 1
请参阅图1-4所示,本发明关于一种自动送料装置,包括安装台1,所述安装台1上设有活动拉料机构2与固定压料机构3,所述活动拉料机构2在安装台1上移动送料,所述固定压料机构3设在活动拉料机构2的后方用于定位压料。Please refer to FIGS. 1-4 , the present invention relates to an automatic feeding device, including an installation table 1 , and a movable
优选地,所述活动拉料机构2包括第一上横梁21、第一下横梁 22、第一驱动置23、第一压板24与送料驱动机构25,所述送料驱动机构25设在安装台1上,所述第一下横梁22设在送料驱动机构25 上,所述第一上横梁21通过连接杆固定设在第一下横梁22上,所述第一上横梁21设有三个第一驱动置23,三个第一驱动置23下方分别连接有第一压板24,所述送料驱动机构25可通过手动或全自动的方式驱动运行。Preferably, the movable pulling
优选地,所述固定压料机构3包括第二上横梁31、第二下横梁 32、第二驱动置33与第二压板34,所述第二下横梁32固定设在安装台1上,所述第二上横梁31通过连接杆设在第二下横梁32上,所述第二上横梁31设有三个第二驱动置33,所述第二驱动置33下方连接有第二压板34。Preferably, the fixed
优选地,所述送料驱动机构25为同步皮带256传送机构,包括伺服电机251、减速电机252、电机座253、主动轮254、辅动涨紧轮组255、同步皮带256、直型线轨257与导块258,所述主动轮254 与辅动涨紧轮组255分别设在安装台1上且通过同步皮带256传动连接,所述减速电机252通过电机座253设在安装台1上且与主动轮 254传动连接,所述伺服电机251与减速电机252连接,两条直型线轨257分别设在安装台1上,两条直型线轨257上分别滑设有滑块,所述第一下横梁22分别和导块258与同步皮带256连接。Preferably, the feeding
实施例2Example 2
本实施例是实施例1的变化例,变化之处在于:所述送料驱动机构25为丝杆传送机构,包括伺服电机251、减速电机252、电机座 253、传动丝杆、丝杆螺母、连接座、直型线轨257与导块258,所述传动丝杆设在安装台1内,所述丝杆螺母穿设在传动丝杆上,所述减速电机252通过电机座253设在安装台1上且与传动丝杆传动连接,所述伺服电机251与减速电机252连接,所述连接座与丝杆螺母连接,两条直型线轨257分别设在安装台1上,两条直型线轨257上分别设有导块258,所述第一下横梁22设在导块258与连接座上。This embodiment is a modification of
实施例3Example 3
本实施例是实施例1的变化例,变化之处在于:所述送料驱动机构25为齿轮齿条啮合传送机构,包括伺服电机251、减速电机252、电机座253、传动齿轮、齿条、直型线轨257与导块258,所述齿条滑设在安装台1上,所述传动齿轮与齿条啮合,所述减速电机252通过电机座253设在安装台1上且与传动齿轮传动连接,所述伺服电机 251与减速电机252连接,所述直型线轨257设在安装台1上,所述导块258滑设在直型线轨257上,所述第一下横梁22设在导块258 与齿条上。This embodiment is a modification of
实施例4Example 4
本实施例是实施例1的变化例,变化之处在于:所述送料驱动机构25为滑块滑轨传送机构,包括驱动气缸、滑轨与滑块,若干条所述滑轨分别水平设在安装台1上,若干个所述滑块分别滑设在若干个滑轨上,所述驱动气缸与其中一条滑轨上的滑块连接,所述第一下横梁22横设在每个滑块上。This embodiment is a modification of
上述实施例中的伺服电机251、减速电机252或驱动气缸均可采用手轮替代,外力作用在手轮上从而驱动送料驱动机构25运行。The
请参阅图5-7所示,一种使用上述实施例1-4中任意实施例的自动送料装置6的智能裁切设备,包括料架5、机架4、自动送料装置 6、切割装置7与操控台8,机架是整个裁切设备的承重基础,机架底部设置有若干个可调水平的减震垫铁,机架上从进料端向出料端依次设有自动送料装置、切割装置、收料台,在机架进料端和出料端分别设有进料支撑架和出料支撑架,自动送料装置包括安装台、送料工作台、送料驱动机构、活动拉料机构及固定压料机构,所述活动拉料机构及固定压料机构并排设置在送料工作台上,且均是沿多层皮革材料的送料方向排列,送料驱动机构驱动活动拉料机构沿送料工作台上沿送料方向前后移动,切割装置上设置有切割工作台,送料工作台、切割工作台与收料台为一体式环形皮带,一体式环形皮带绕进料支撑架以及出料支撑架设置,且一体式环形皮带绕进料支撑架以及出料支撑架设转动。在机架的进料端一侧设有料架,在机架的任意一侧设有操控台,操控台为独立电柜,所述操控台8分别与自动送料装置6和切割装置7电性连接,所述切割装置7上设有切割部件71。Please refer to FIGS. 5-7 , an intelligent cutting device using the
活动拉料机构及固定压料机构采用气缸驱动,气源安设在一体式环形皮带下,其管路通过无缝钢管与活动拉料机构及固定压料机构的管路连接;这样在裁断机加工软性卷材(如布料、皮革等)时解决了软性材料平稳进入裁断机的工作区域问题,而且环形皮带循环定长送料达到了提高生产效率和节约材料,代替了人工拉料。进一步使软性卷材在裁切行业中在到了自动化,满足人们的需求。The movable pulling mechanism and the fixed pressing mechanism are driven by a cylinder, the air source is installed under the integrated endless belt, and the pipeline is connected with the pipeline of the movable pulling mechanism and the fixed pressing mechanism through the seamless steel pipe; When processing soft coiled materials (such as cloth, leather, etc.), it solves the problem of soft materials entering the working area of the cutting machine smoothly, and the endless belt circulating fixed-length feeding can improve production efficiency and save materials, instead of manual pulling. To further automate the soft coil in the cutting industry to meet people's needs.
优选地,所述送料驱动机构可以为由伺服控制直流电机的钢带/ 齿形带构成的驱动装置或由伺服控制直流电机的丝杆或伺服控制直流电机带动同步轮与同步皮带构成的驱动装置,本实施例中,所述送料驱动机构包括伺服电机、主动轮、辅动涨紧轮组、同步皮带、直型线轨与导块,所述主动轮与辅动涨紧轮组分别设在安装台上且通过同步皮带传动连接,所述伺服电机通过电机座固定于所述安装台上,且所述伺服电机的输出轴通过主动轮与所述同步皮带一端连接,为了活动拉料机构移动顺畅,安装台上沿送料方向设有直型线轨,所述导块滑设在直型线轨上,所述第一下横梁设在导块上。Preferably, the feeding drive mechanism can be a drive device composed of a steel belt/toothed belt of a servo-controlled DC motor, or a drive device composed of a servo-controlled DC motor screw or a servo-controlled DC motor to drive a synchronous wheel and a synchronous belt , In this embodiment, the feeding drive mechanism includes a servo motor, a driving wheel, an auxiliary tensioning wheel set, a synchronous belt, a straight line rail and a guide block, and the driving wheel and the auxiliary tensioning wheel set are respectively located in The servo motor is fixed on the installation platform through the motor base, and the output shaft of the servo motor is connected to one end of the synchronous belt through the driving wheel, so as to move the material pulling mechanism. Smooth, straight line rails are arranged on the installation table along the feeding direction, the guide blocks are slidably arranged on the straight line rails, and the first lower beam is arranged on the guide blocks.
优选地,进料支撑架以及出料支撑架设有若干个辊筒,一体式环形皮带绕进料绕滚筒转动,一体式环形皮带能够将多层皮料运送到切割装置上进行切割,在切割工作台的一体式环形皮带表面设置有切割垫。Preferably, the feed support frame and the discharge support frame are provided with several rollers, the integral endless belt rotates around the feed and around the rollers, and the integral endless belt can transport the multi-layer leather material to the cutting device for cutting. The integral endless belt surface of the table is provided with a cutting pad.
优选地,所述机架顶部设置有投影架,所述投影架向前倾斜一定角度,投影架安装有投影组件,投影组件用于投射排版样板轮廓线的排版投影仪以及用于收集工作台上影像的摄像机。投影仪和摄像机分别与操控台8电性连接。Preferably, the top of the rack is provided with a projection frame, the projection frame is inclined forward at a certain angle, the projection frame is installed with a projection assembly, and the projection assembly is used for projecting the typesetting projector for the outline of the typesetting template and for collecting on the workbench. video camera. The projector and the video camera are respectively electrically connected with the
优选地,所述操控台8可直接安装在机架4上或通过底箱设在机架4的旁边。Preferably, the
工作原理:将皮料放置在料架5上,皮料的一端设在自动送料装置6上,自动送料装置6对料压紧后拉入切割工作平台,具体如下:第一压料气缸驱动第一压板24下移,第一压板24压设在皮料上,送料驱动机构25启动,带动第一压板24移动,第一压板24将皮料向前移送一段距离,然后第一压板24上移复位,重复上述动作,在第一压板24上移复位的过程中,第二驱动置33驱动第二压板34下移压设在皮料上,固定皮料的位置,当活动拉料机构2压住皮料并向前推送时,固定压料机构3复位,如此多次反复推送,使皮料移送至切割工作平台,切割装置7上,将摄像机朝向工作台上的待切皮料,获取待切皮料的图像信息,并通过控制计算机中的显示器显示出来;将待切皮料定位在工作台上;开启排版投影仪,将摄像机朝向工作台上的待切皮料,将预先输入的样版图像信息通过排版投影仪投影到待切皮料上,然后进行排版;排版完毕,操控台进入切割控制程序,调取排版装置输入的排版图像信息及相关参数。启动切割投影仪,将由排版所得的相应切割线投影到待切皮料上,然后通过切割部件71对皮料进行切割处理,将待切皮料投影有切割线的部分切割出来。由于皮革自身的形状各异,皮革的表面也会有瑕疵或伤残,当操作人员发现皮革的边缘或瑕疵刚好落入投影组件投影下来的样品形状范围内时,可通过所述鼠标调整样片的位置,从而降低废品率。而且,想要切割的样片可以在计算机中事先设计并排版,再将样片输入到投影仪中。切割完成后,通过收料台10对处理后的皮料进行收料处理。本智能裁切设备具有速度快,无须制造刀模即可切割,将原来的制作刀模、人工裁断、划线定位、冲孔等多道工序缩减为仅用一台机器一人操作完成,大大节约了时间和人力,不仅节省成本,而且效率高,产量相当于传统机器式刀模裁断的五倍。而且通过电脑计算优化皮革排版的利用率,能比人工排版节省4%的皮革利用率,也提高了产品的标准化程度。Working principle: place the leather material on the
传统的多层皮革材料自动送料装置是与切割装置是分体结构的,通过未端对接方式进行配套使用,装配操作不方便,切割精度要求高,本发明结构简单,将自动送料装置6与切割装置7安装在一体式机架 4上,无需对接,解决了现有自动送料装置6与切割装置7对接困难,无法保证对接精度的问题,动力源来自自动送料机构内的电机,该电机为750W伺服马达,同时配置固定压料机构、活动拉料机构。通过多个压料气缸驱动压料件下压,能够防止压料气缸运动不同步而导致压料不稳定,避免产生传送精度低、压料气缸容易卡死的状况,在拉动单层及多层材料的情况下,例如规则的人造革、布料等卷料,通过操控台8关联控制投影仪实现信号连接,使用人员可根据实际要求随意设置送料的长度及速度,并且还支持手动控制方式传送。The traditional multi-layer leather material automatic feeding device is a separate structure from the cutting device, and is used in a matching manner by means of end butting, which is inconvenient to assemble and requires high cutting precision. The structure of the present invention is simple. The
本发明针对现在的材料传送多样化以及送料精度要求,解决了材料自动传送的精度低,动力的技术以及对接装配问题。Aiming at the current diversification of material transmission and the requirements of feeding precision, the invention solves the problems of low precision of automatic material transmission, power technology and docking assembly.
一种智能裁切设备的使用方法,包括如下步骤:A method of using an intelligent cutting device, comprising the following steps:
(1)将多层待切皮料从料架拉入送料工作台,此时,待切皮料平铺在活动拉料机构与固定压料机构下方,操控台启动,活动拉料机构的第一驱动置驱动第一压板下降,第一压板下压在处于送料工作台上的待切皮料表面,送料驱动机构驱动活动拉料机构向固定压料机构靠近,当待切皮料从送料工作台送置到切割工作台后,固定压料机构的第二驱动置驱动第二压板下降,第二压板压在处于切割工作台上的待切皮料表面,活动拉料机构的第一驱动置驱动第一压板上升,送料驱动机构驱动活动拉料机构复位,重复上述送料工序;(1) Pull the multi-layer leather material to be cut from the material rack into the feeding table. At this time, the leather material to be cut is laid flat under the movable pulling mechanism and the fixed pressing mechanism, the console is activated, and the first position of the movable pulling mechanism A driving device drives the first pressing plate down, the first pressing plate presses down on the surface of the leather to be cut on the feeding table, and the feeding driving mechanism drives the movable pulling mechanism to approach the fixed pressing mechanism. After the table is sent to the cutting table, the second driving device of the fixed pressing mechanism drives the second pressing plate down, the second pressing plate is pressed on the surface of the leather to be cut on the cutting table, and the first driving device of the movable pulling mechanism The first pressing plate is driven to rise, the feeding drive mechanism drives the movable pulling mechanism to reset, and the above feeding process is repeated;
(2)投影仪将切割线投影到待切皮料上,便于排版;(2) The projector projects the cutting line on the leather to be cut, which is convenient for typesetting;
(3)切割装置快速切割待切皮料;(3) The cutting device quickly cuts the leather to be cut;
(4)皮料切割完成后随收料平台进行收料。(4) After the leather cutting is completed, it will be collected with the receiving platform.
以上实施方式仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的权利要求书确定的保护范围内。The above embodiments are only to describe the preferred embodiments of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, various modifications and variations of the technical solutions of the present invention made by ordinary engineers and technicians in the art Improvements should all fall within the protection scope determined by the claims of the present invention.
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| BR112020016136-5A BR112020016136B1 (en) | 2019-05-31 | 2019-06-25 | AUTOMATIC FEEDING PLANT, INTELLIGENT CUTTING EQUIPMENT AND CUTTING METHOD |
| PCT/CN2019/092769 WO2020237762A1 (en) | 2019-05-31 | 2019-06-25 | Automatic feeding device and intelligent cutting apparatus comprising same |
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| CN105014728A (en) * | 2015-07-24 | 2015-11-04 | 广东瑞洲科技有限公司 | Planar cutting machine of soft material |
| CN205497633U (en) * | 2016-04-11 | 2016-08-24 | 东莞市爱玛数控科技有限公司 | Multi-layer leather material automatic feeding device |
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| CN112976138A (en) * | 2021-04-19 | 2021-06-18 | 深圳市威富智能设备有限公司 | Cutting device and cutting method |
| CN115988753A (en) * | 2023-03-21 | 2023-04-18 | 深圳市国人光速科技有限公司 | Web material processing device and control method thereof |
| CN115988753B (en) * | 2023-03-21 | 2023-06-06 | 深圳市国人光速科技有限公司 | Roll material processing device and control method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020237762A1 (en) | 2020-12-03 |
| BR112020016136A2 (en) | 2021-12-07 |
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Application publication date: 20200605 |
