CN214641090U - Double-end autoloading cutting machine - Google Patents
Double-end autoloading cutting machine Download PDFInfo
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- CN214641090U CN214641090U CN202120582911.5U CN202120582911U CN214641090U CN 214641090 U CN214641090 U CN 214641090U CN 202120582911 U CN202120582911 U CN 202120582911U CN 214641090 U CN214641090 U CN 214641090U
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Abstract
The utility model discloses a double-end autoloading cutting machine, include: the feeding machine is used for placing initial materials and outputting the materials; the material leveling mechanism is used for leveling and outputting the material output by the discharging machine; the material positioning clamp is used for positioning, clamping and tensioning the material output by the material leveling mechanism; the material cutting mechanism comprises an XYZ three-axis driving mechanism, and two laser cutting heads are mounted at the driving end of the XYZ three-axis driving mechanism; the finished product recovery mechanism is used for enabling the finished products obtained after the materials are cut by the two laser cutting heads to fall into the finished product recovery mechanism; the material cutting mechanism is used for cutting the residual materials; and the waste recycling mechanism is used for recycling the residual materials after the materials are cut by the material cutting mechanism. The utility model discloses technical scheme improves the structure of current cutting machine, realizes unloading and two laser head cutting in the automation, promotes production precision and production efficiency, reduction in production cost.
Description
Technical Field
The utility model relates to a laser cutting technical field, in particular to double-end autoloading cutting machine.
Background
In the traditional hardware fitting machining industry, due to the fact that punching machines and wire cutting machining are adopted and manual material discharging is adopted, the material discharging speed is low, and material discharging positions are not consistent, so that the production efficiency is high, and the machining precision is poor; the punch press needs to be made into a corresponding die, the production cost is increased, the processing speed cannot keep up with the delivery cycle, a large amount of manpower is required to be input to manufacture the die, the flow linkage in each stage is manual operation, the labor cost is wasted, the operation error exists, the overall efficiency is underground, and the production cost is high.
Accordingly, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a double-end autoloading cutting machine aims at improving the structure of current cutting machine, realizes unloading and two laser head cutting in the automation, promotes production precision and production efficiency, reduction in production cost.
In order to achieve the above object, the utility model provides a double-end autoloading cutting machine, include: the feeding machine is used for placing initial materials and outputting the materials;
the material leveling mechanism is butted with the material output end of the discharging machine and is used for leveling and outputting the material output by the discharging machine;
the material positioning clamp is butted with the material output end of the material leveling mechanism and is used for positioning, clamping and tensioning the material output by the material leveling mechanism;
the material cutting mechanism comprises an XYZ three-axis driving mechanism, the driving end of the XYZ three-axis driving mechanism is provided with two laser cutting heads for cutting the material, and the two laser cutting heads are arranged above the material positioning clamp;
the finished product recovery mechanism is arranged below the material positioning clamp, and the finished products cut by the two laser cutting heads fall into the finished product recovery mechanism;
the material cutting mechanism is connected with the material output end of the material positioning clamp, the material output end of the material positioning clamp is used for outputting the cut residual material, and the material cutting mechanism cuts the residual material;
and the waste recycling mechanism is used for recycling the residual materials after the materials are cut by the material cutting mechanism.
Preferably, the material leveling mechanism comprises a plurality of lower rollers arranged along the material output direction, an upper roller corresponding to the lower rollers, a channel for materials to pass through is reserved between the lower rollers and the upper rollers, and the material leveling mechanism further comprises a driving motor for driving the lower rollers to rotate, and the driving motor is connected with the lower rollers through a gear chain mechanism; the device also comprises an adjusting mechanism for controlling the mounting height of the upper roller.
Preferably, adjustment mechanism is including being used for supporting two backup pads at last running roller both ends, two vertical direction slidable mounting is followed to the backup pad on a fixed plate, just adjusting screw who is used for controlling its lift is installed respectively to the backup pad.
Preferably, the discharge end of the material leveling mechanism is additionally provided with a material pressing component, the material pressing component comprises a material pressing roller for pressing the material from the upper part of the material, and the material pressing roller is arranged at the driving end of a material pressing cylinder.
Preferably, a discharging guide mechanism is additionally arranged between the material leveling mechanism and the material positioning clamp, the discharging guide mechanism comprises a plurality of lower guide shafts and an upper guide shaft which are arranged along the material output direction, and the material passes through the space between the upper guide shaft and the lower guide shaft.
Preferably, the material positioning fixture comprises fixing seats symmetrically arranged on two sides of the material, sliding plates sliding along two sides of the material are mounted on the fixing seats, clamping plates used for clamping two sides of the material are mounted on the sliding plates, and the material positioning fixture further comprises a horizontal push-pull air cylinder used for driving the sliding plates to slide and a vertical lifting air cylinder used for driving the clamping plates to lift.
Preferably, the device also comprises two front and back tooth lead screws which are installed in parallel, the two fixing seats are respectively and vertically erected on the front and back tooth lead screws, one ends of the front and back tooth lead screws are connected through a synchronous pulley structure, and an adjusting hand wheel is installed at the other end of one of the front and back tooth lead screws.
Preferably, a supporting mechanism for supporting the material is additionally arranged below the material positioning clamp, and the supporting mechanism comprises a plurality of supporting tool bars which are arranged at intervals.
Preferably, the XYZ three-axis driving mechanism includes two Y-axis linear driving mechanisms arranged in parallel, an X-axis linear driving mechanism erected at driving ends of the two Y-axis linear driving mechanisms, and a Z-axis linear driving mechanism installed at the driving end of the X-axis linear driving mechanism, and the X-axis linear driving mechanism, the Y-axis linear driving mechanism, and the Z-axis linear driving mechanism are all set as motor screw driving mechanisms.
Preferably, the material cutting mechanism comprises a gas-liquid pressure cylinder installed along the vertical direction, and a cutting tool is installed at the driving end of the gas-liquid pressure cylinder.
Compared with the prior art, the beneficial effects of the utility model are that: the structure of current cutting machine has been improved, autoloading, ejection of compact and waste recovery have been realized, continuously output the material through a feeder, the material carries to material positioning fixture after a material leveling mechanism flattening and carries out the automatic positioning, press from both sides tightly and draw near, two laser cutting heads of rethread XYZ triaxial actuating mechanism control carry out the synchronous cutting, efficiency has been promoted greatly, the finished product after the cutting falls into finished product recovery mechanism automatically and retrieves, the surplus material continues to carry and retrieves to waste product recovery mechanism in after the material cuts the mechanism and cuts, the full-automatic realization of whole flow through program control, location cutting precision and work efficiency have been improved greatly, and production cost is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the cutting machine of the present invention;
FIG. 2 is a schematic structural view of the material leveling mechanism of the present invention;
FIG. 3 is a schematic view of another perspective structure of the material leveling mechanism of the present invention;
FIG. 4 is a schematic structural view of the material positioning jig of the present invention;
FIG. 5 is another schematic structural view of the material positioning fixture of the present invention;
FIG. 6 is a schematic structural view of the material cutting mechanism of the present invention;
FIG. 7 is a schematic structural view of the material cutting mechanism of the present invention;
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The double-end autoloading cutting machine that this embodiment proposed, referring to fig. 1, includes: the feeding machine 1 is used for placing initial materials and outputting the materials;
the material leveling mechanism 2 is butted with the material output end of the discharging machine 1 and is used for leveling and outputting the material output by the discharging machine 1;
the material positioning clamp 3 is butted with the material output end of the material leveling mechanism 2 and is used for positioning, clamping and tensioning the material output by the material leveling mechanism 2;
the material cutting mechanism 4 comprises an XYZ three-axis driving mechanism, two laser cutting heads 41 for cutting the material are mounted at the driving end of the XYZ three-axis driving mechanism, and the two laser cutting heads 41 are arranged above the material positioning fixture 3;
the finished product recovery mechanism 5 is arranged below the material positioning clamp 3, and the finished products cut by the two laser cutting heads 41 fall into the finished product recovery mechanism 5;
the material cutting mechanism 6 is connected with the material output end of the material positioning clamp 3, the material output end of the material positioning clamp 3 is used for outputting the cut residual material, and the material cutting mechanism 6 cuts the residual material;
and the waste recycling mechanism 7 is used for recycling the residual materials cut by the material cutting mechanism 6.
It should be noted that, the structure of current cutting machine has been improved to this embodiment, autoloading, ejection of compact and waste recovery have been realized, continuously output the material through a feeder, the material carries to material positioning fixture 3 after 2 flattening of a material leveling mechanism and carries out automatic positioning, press from both sides tightly and draw close, two laser cutting head 41 of rethread XYZ triaxial actuating mechanism control carry out synchronous cutting, efficiency is greatly promoted, the finished product after the cutting automatically falls into finished product recovery mechanism 5 and retrieves, remaining material continues to carry and retrieves in waste product recovery mechanism 7 after material cuts mechanism 6 cuts, the full-automatic realization of whole flow through program control, location cutting precision and work efficiency have been improved greatly, manufacturing cost is reduced.
Further, referring to fig. 2 and 3, the material leveling mechanism 2 includes a plurality of lower rollers 21 installed along the material output direction, an upper roller 22 corresponding to the plurality of lower rollers 21, a channel for the material to pass through is reserved between the lower rollers 21 and the upper roller 22, and a driving motor 23 for driving the lower rollers 21 to rotate, wherein the driving motor 23 is connected with the lower rollers 21 through a gear chain mechanism; and an adjusting mechanism for controlling the mounting height of the upper roller 22.
Further, the adjusting mechanism comprises two supporting plates 24 for supporting two ends of the upper roller 22, two of the supporting plates 24 are slidably mounted on a fixing plate 25 along the vertical direction, and the supporting plates 24 are respectively provided with an adjusting screw 26 for controlling the lifting of the supporting plates.
Further, the discharge end of the material leveling mechanism 2 is additionally provided with a material pressing component, the material pressing component comprises a material pressing roller 27 for pressing the material from the upper part of the material, and the material pressing roller is arranged at the driving end of a material pressing cylinder 28.
Further, a discharging guide mechanism 8 is additionally arranged between the material leveling mechanism 2 and the material positioning fixture 3, the discharging guide mechanism 8 comprises a plurality of lower guide shafts 81 and upper guide shafts 82 which are arranged along the material output direction, and the material passes through the upper guide shafts 82 and the lower guide shafts 81.
Further, referring to fig. 4 and 5, the material positioning fixture 3 includes fixing seats 31 symmetrically disposed on both sides of the material, sliding plates 32 sliding along both sides of the material are mounted on the fixing seats 31, clamping plates 33 for clamping both sides of the material are mounted on the sliding plates 32, and the material positioning fixture further includes a horizontal push-pull cylinder 34 for driving the sliding plates 32 to slide, and a vertical lifting cylinder 35 for driving the clamping plates 33 to lift.
Furthermore, the device also comprises two front and back tooth screw rods 36 which are installed in parallel, the two fixing seats 31 are respectively and vertically erected on the two front and back tooth screw rods 36, one ends of the two front and back tooth screw rods 36 are connected through a synchronous pulley structure 37, and an adjusting hand wheel 38 is installed at the other end of one front and back tooth screw rod 36.
Further, a supporting mechanism 39 for supporting the material is additionally arranged below the material positioning clamp 3, and the supporting mechanism 39 comprises a plurality of supporting tool bars arranged at intervals.
Further, referring to fig. 6, the XYZ three-axis driving mechanism includes two Y-axis linear driving mechanisms 42 arranged in parallel, an X-axis linear driving mechanism 43 erected at driving ends of the two Y-axis linear driving mechanisms 42, and a Z-axis linear driving mechanism 44 installed at a driving end of the X-axis linear driving mechanism 43, and the X-axis linear driving mechanism 43, the Y-axis linear driving mechanism 42, and the Z-axis linear driving mechanism 44 are all set as motor screw driving mechanisms.
Further, referring to fig. 7, the material cutting mechanism 6 includes an air-liquid pressure cylinder 61 installed in the vertical direction, and a cutting tool 62 is installed at the driving end of the air-liquid pressure cylinder 61.
Specifically, the detailed working principle of the cutting machine is as follows:
firstly, a roll of material is placed on a material placing machine 1, the material placing machine 1 adopts a round roller material placing machine 1 driven by a motor in the prior art, after the material is placed, the motor drives a round roller to rotate, and the head end of the material is conveyed into a material leveling mechanism 2;
the head end of the material extends between the lower roller 21 and the upper roller 22, the lower roller 21 is driven to rotate by the driving motor 23, at the moment, the material is attached between the upper roller 22 and the lower roller 21, and the material is driven to be conveyed along the space between the upper roller 22 and the lower roller 21 through the friction force between the upper roller 22 and the lower roller 21; it should be noted that the mounting height of the upper roller 22 can be adjusted by the adjusting mechanism, so as to adjust the space between the upper roller 22 and the lower roller 21, adapt to materials with different thicknesses, make the materials fit with the upper roller 22 and the lower roller 21, ensure the normal transportation of the materials, and during the adjustment, the adjusting screw 26 is screwed by hand, so as to drive the supporting plate 24 to ascend and descend along the fixing plate 25, thereby realizing the height adjustment of the upper roller 22.
After being output from the upper roller 22 and the lower roller 21, the material is conveyed to the material positioning fixture 3 through the discharging guide mechanism 8 under the guiding action between the lower guide shaft 81 and the upper guide shaft 82. It should be noted that, two limiting rollers are symmetrically installed on two sides of the material at the input end of the material leveling mechanism 2 and the output end of the discharging guide mechanism 8, so that the material is conveyed along the conveying track, and the left and right deviation of the material is prevented.
Further, at the newly-increased nip rolls 27 of the discharge end of material leveling mechanism 2, can compress tightly the material under the effect of pressure material cylinder 28 to guarantee that the material is in taut state at the cutting process, make things convenient for its cutting, simultaneously, can prevent that the material redundancy from causing the deviation.
It should be noted that, when the initial state of the material positioning fixture 3 is, the two clamping plates 33 are in a raised state, the two sliding plates 32 are in a state away from two sides of the material, the side of the clamping plate 33 close to the material is in an L shape, the side of the L shape includes a side for clamping the material from above the material and a side for clamping the material from two sides of the material to position the material, the material is delivered from the discharging guide mechanism 8 and conveyed between the two clamping plates 33, at this time, the horizontal pushing cylinder pushes the sliding plate 32 to move towards the material direction, thereby driving the pressing plate to move towards the material direction, the material is positioned by the two pressing plates abutting against the material from two sides of the material, then the numerical value lifting cylinder drives the pressing plate to press down, thereby pressing two sides of the material between the clamping plates 33 and the sliding plates 32, then, the horizontal pushing cylinder 34 drives the sliding plate 32 to retract, thereby pulling the material straight and drawing the material from two sides of the material, facilitating subsequent cutting by the laser cutting head 41.
After the material positioning fixture 3 tensions the material, the X-axis linear driving mechanism 43, the Y-axis linear driving mechanism 42 and the Z-axis linear driving mechanism 44 are controlled by the program to displace according to a predetermined track, so as to drive the two laser cutting heads 41 to cut out corresponding patterns on the material according to the track, and the cut finished product can fall into the finished product recycling mechanism 5 below the material positioning fixture 3.
It should be noted that the material positioning fixture 3 is provided with a supporting mechanism 39 for supporting the material, the supporting mechanism 39 is arranged at intervals by a plurality of supporting tool bars, so that the bottom of the material can be supported well, the smoothness of the material can be ensured, and the cutting operation of the laser cutting head 41 can be facilitated, therefore, the gap between the supporting tool bars can facilitate the finished product to fall into the finished product recovery mechanism 5.
The material after the cutting can be carried by continuing, cuts mechanism 6 back when carrying to the material, and the material cuts mechanism 6's gas-liquid pressure cylinder 61 can drive and cut cutter 62 and push down the cutting, with remaining material cutting, the material after the cutting falls into in waste product recovery mechanism 7, accomplishes automatic transport, cutting and the recovery of material to improve production efficiency, reduction in production cost.
The above is only the preferred embodiment of the present invention, and not the scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings or the direct or indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. The utility model provides a double-end autoloading cutting machine which characterized in that includes: the feeding machine is used for placing initial materials and outputting the materials;
the material leveling mechanism is butted with the material output end of the discharging machine and is used for leveling and outputting the material output by the discharging machine;
the material positioning clamp is butted with the material output end of the material leveling mechanism and is used for positioning, clamping and tensioning the material output by the material leveling mechanism;
the material cutting mechanism comprises an XYZ three-axis driving mechanism, the driving end of the XYZ three-axis driving mechanism is provided with two laser cutting heads for cutting the material, and the two laser cutting heads are arranged above the material positioning clamp;
the finished product recovery mechanism is arranged below the material positioning clamp, and the finished products cut by the two laser cutting heads fall into the finished product recovery mechanism;
the material cutting mechanism is connected with the material output end of the material positioning clamp, the material output end of the material positioning clamp is used for outputting the cut residual material, and the material cutting mechanism cuts the residual material;
and the waste recycling mechanism is used for recycling the residual materials after the materials are cut by the material cutting mechanism.
2. The double-ended automatic feeding and cutting machine according to claim 1, wherein the material leveling mechanism comprises a plurality of lower rollers installed along the material output direction, an upper roller corresponding to the plurality of lower rollers, a channel for passing the material is reserved between the lower rollers and the upper rollers, and a driving motor for driving the lower rollers to rotate, wherein the driving motor is connected with the lower rollers through a gear chain mechanism; the device also comprises an adjusting mechanism for controlling the mounting height of the upper roller.
3. The double-ended automatic feeding cutting machine according to claim 2, wherein said adjusting mechanism comprises two supporting plates for supporting two ends of said upper roller, said two supporting plates are slidably mounted on a fixed plate in a vertical direction, and said supporting plates are respectively provided with adjusting screws for controlling the lifting thereof.
4. The double-ended autoloading cutter of claim 2, wherein the discharge end of the material leveling mechanism is further provided with a nip assembly, the nip assembly includes a nip roller for pressing the material from above the material, and the nip roller is mounted at a drive end of a nip cylinder.
5. The double-ended autoloading cutter of claim 1, wherein a discharge guide mechanism is additionally provided between the material leveling mechanism and the material positioning jig, the discharge guide mechanism includes a plurality of lower guide shafts and upper guide shafts installed in a material output direction, and the material passes through between the upper guide shafts and the lower guide shafts.
6. The double-ended automatic feeding and cutting machine according to claim 1, wherein the material positioning jig comprises fixed seats symmetrically arranged on both sides of the material, sliding plates sliding along both sides of the material are mounted on the fixed seats, clamping plates for clamping both sides of the material are mounted on the sliding plates, and the double-ended automatic feeding and cutting machine further comprises a horizontal push-pull air cylinder for driving the sliding plates to slide, and a vertical lifting air cylinder for driving the clamping plates to lift.
7. The double-ended automatic feed cutting machine according to claim 6, further comprising two front and rear tooth screws installed in parallel, wherein the two fixing bases are vertically erected on the two front and rear tooth screws respectively, one ends of the two front and rear tooth screws are connected through a synchronous pulley structure, and an adjusting hand wheel is installed at the other end of one front and rear tooth screw.
8. The double-ended automatic feed cutting machine according to claim 6, wherein a support mechanism for supporting the material is additionally arranged below the material positioning clamp, and the support mechanism comprises a plurality of support cutter bars arranged at intervals.
9. The double-ended autoloading cutter of claim 1, wherein the XYZ three-axis drive mechanism includes two Y-axis linear drives arranged in parallel, an X-axis linear drive mounted at the drive of the two Y-axis linear drives, and a Z-axis linear drive mounted at the drive of the X-axis linear drive, and the X-axis linear drive, the Y-axis linear drive, and the Z-axis linear drive are all configured as motor lead screw drives.
10. The double-ended autoloading cutter of claim 1, wherein the material cutting mechanism includes an air and liquid pressure cylinder mounted in a vertical direction, a cutting tool being mounted at a drive end of the air and liquid pressure cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120582911.5U CN214641090U (en) | 2021-03-19 | 2021-03-19 | Double-end autoloading cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120582911.5U CN214641090U (en) | 2021-03-19 | 2021-03-19 | Double-end autoloading cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214641090U true CN214641090U (en) | 2021-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120582911.5U Active CN214641090U (en) | 2021-03-19 | 2021-03-19 | Double-end autoloading cutting machine |
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| Country | Link |
|---|---|
| CN (1) | CN214641090U (en) |
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2021
- 2021-03-19 CN CN202120582911.5U patent/CN214641090U/en active Active
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