CN115988753A - Web material processing device and control method thereof - Google Patents
Web material processing device and control method thereof Download PDFInfo
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- CN115988753A CN115988753A CN202310278373.4A CN202310278373A CN115988753A CN 115988753 A CN115988753 A CN 115988753A CN 202310278373 A CN202310278373 A CN 202310278373A CN 115988753 A CN115988753 A CN 115988753A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention is suitable for the technical field of flexible material processing, and provides a rolled material processing device and a control method thereof, wherein the device comprises: the coil material drawing device comprises a drawing assembly, a cutting assembly, an adsorption assembly, a positioning assembly, a fixing assembly and a material disc, wherein the drawing assembly comprises a working platform, a drawing control assembly and a drawing motor, the working platform is arranged at the bottom of a flattened coil material and used for positioning the material, and the drawing control assembly is used for stretching and flattening the coil material and controlling the unwinding speed of the coil material; the cutting assembly is arranged in the action direction of the material pulling assembly, and the material tray is used for placing processed materials. The invention is provided with the material pulling assembly and the cutting assembly to position and cut the rolled material, simplifies the processing mechanism and solves the problems of multiple mounting steps and complex mechanism of the processing mechanism.
Description
Technical Field
The invention belongs to the technical field of processing of flexible materials, and particularly relates to a processing device for a rolled material and a control method thereof.
Background
Flexible printed circuit boards (fpcb) are printed circuits made of flexible insulating substrates, and are mainly used in the electronics industry. Therefore, the flexible circuit board is widely applied to the fields of communication equipment, smart phones, computers, medical machinery, automotive electronics, aviation, military equipment and the like.
The flexible circuit board is a printed circuit board which is made of polyimide or polyester film as a base material, has high reliability and excellent flexibility, has the characteristics of high wiring density, light weight and thin thickness, can be freely bent, wound and folded, can bear millions of dynamic bending without damaging a lead, can be designed into any size according to the space layout requirement, and can be moved and stretched in a three-dimensional space at will, so that the integration of component assembly and lead connection is realized.
In the process of processing the flexible circuit board, the roll-shaped flexible circuit board needs to be positioned, stretched and flattened, then the flexible circuit board is subjected to pattern carving and cutting, and the cut flexible circuit board is conveyed to a material groove to prepare for the next processing step; in the prior art, the visual positioning device is used for identifying and positioning the flexible circuit board, and the laser cutting machine is used for cutting the flexible circuit board, but the visual positioning device and the laser cutting machine need more hardware equipment, and the whole machining mechanism has the problems of more steps, complex structure and the like in the actual installation process.
Disclosure of Invention
The embodiment of the invention aims to provide a roll material processing device and a control method thereof, and aims to solve the problems of multiple steps, complex structure and the like of the whole processing mechanism in the actual installation process.
An embodiment of the present invention is achieved as a rolled material processing apparatus, including: the device comprises a pulling assembly, a cutting assembly, an adsorption assembly, a positioning assembly, a fixing assembly and a material tray;
the material pulling assembly comprises a working platform, a material pulling control assembly and a material pulling motor, wherein the working platform is arranged at the bottom of the rolled material after being pulled flat and used for positioning the material, the material pulling control assembly is connected with the rolled material and used for stretching and flattening the rolled material and controlling the unwinding speed of the rolled material, the material pulling motor is in transmission connection with the material pulling control assembly and used for providing power for the material pulling control assembly;
the cutting assembly is used for cutting the roll-shaped material into sheets; the cutting assembly is arranged in the action direction of the material pulling assembly;
the adsorption component is arranged on the positioning component and is used for providing a positioning platform and adsorption power for the cut sheet material so as to complete the next processing action;
the positioning assembly is arranged below the adsorption assembly, and the positioning assembly comprises an X positioning module and a Y positioning module and is used for moving and positioning materials;
the fixing component is arranged below the positioning component and used for fixing the positioning component and the adsorption component;
the material tray is arranged on the next station of the adsorption component and used for placing materials which are processed.
Another embodiment of the present invention is achieved by a method for controlling processing of a rolled material, including:
controlling the laser beam to describe a graph on a first product from the processing starting point position of the working platform;
after the graph is carved, pulling the material by a material pulling motor for one time, wherein the material pulling length is the distance a from the processing starting point to the cutting assembly;
after the primary material pulling is finished, the cutting assembly cuts the first product for one time;
a material pulling motor pulls the material for the second time, the length of the secondary material pulling is b minus a, and b is the length of the product;
after the secondary material drawing is finished, controlling the laser beam to describe a graph on a second product from the processing starting point position of the working platform again;
pulling the material for three times by a material pulling motor, wherein the material pulling length is a;
after the third material pulling is finished, the cutting assembly cuts the material for the second time, and the tail end of the first product and the front end of the second product are positioned at the cutting point of the second cutting;
after the secondary cutting is finished, carrying out jet printing processing on the product;
repeating the above actions until the material roll is processed.
The invention provides a coiled material processing device and a control method thereof, wherein a material pulling assembly is arranged to position a coiled material, a cutting assembly is arranged to cut the coiled material according to processing requirements, a cut product is placed on an adsorption assembly, the product is moved, positioned and compressed by an X positioning module and a Y positioning module on the positioning assembly, and the next processing technology is carried out on the positioned product.
Drawings
Fig. 1 is a perspective view of a roll material processing apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a material pulling assembly and a cutting assembly of a roll material processing apparatus according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an adsorption assembly and a positioning assembly of a roll material processing apparatus according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a vacuum pipe assembly of a roll material processing apparatus according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a fixing assembly of a roll material processing apparatus according to an embodiment of the present invention.
In the drawings: 1. a roll of material; 2. pulling the material component; 21. a material pulling motor; 22. a working platform; 23. a tension controller; 24. pulling the material roller; 25. a laser beam; 3. cutting the assembly; 4. an adsorption component; 41. a sucker component; 42. a vacuum conduit assembly; 421. a vacuum pipe support; 422. a vacuum tube; 423. a vacuum pipe joint; 5. a material tray; 6. a positioning assembly; 61. pressing a strip by X1; 62. pressing a strip by X2; 63. pressing a strip Y1; 64. pressing a Y2 bar; 7. a fixing assembly; 71. fixing the optical axis; 72. a base plate; 73. a linear motor.
Detailed description of the preferred embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1, a block diagram of a processing apparatus for a web material 1 according to an embodiment of the present invention includes: the device comprises a pulling component 2, a cutting component 3, an adsorption component 4, a positioning component 6, a fixing component 7 and a material tray 5;
the material pulling assembly 2 comprises a working platform 22, a material pulling control assembly and a material pulling motor 21, wherein the working platform 22 is arranged at the bottom of the rolled material 1 after being pulled flat and used for positioning the material, the material pulling control assembly is connected with the rolled material 1 and used for stretching and flattening the rolled material 1 and controlling the unwinding speed of the rolled material 1, the material pulling motor 21 is in transmission connection with the material pulling control assembly, and the material pulling motor 21 is used for providing power for the material pulling control assembly;
the cutting assembly 3 is used for cutting the roll-shaped material 1 into sheets; the cutting assembly 3 is arranged in the action direction of the material pulling assembly 2;
the adsorption component 4 is arranged on the positioning component 6, and the adsorption component 4 is used for providing a positioning platform and adsorption power for the cut sheet material so as to complete the next processing action;
the positioning component 6 is arranged below the adsorption component 4, the positioning component 6 comprises an X positioning module and a Y positioning module, and the positioning component 6 is used for moving and positioning materials;
the fixing component 7 is arranged below the positioning component 6, and the fixing component 7 is used for fixing the positioning component 6 and the adsorption component 4;
the material tray 5 is arranged on the next station of the adsorption component 4, and the material tray 5 is used for placing processed materials.
In the embodiment of the invention, the processing device of the roll material 1 consists of six parts, namely a pulling component 2, a cutting component 3, an adsorption component 4, a positioning component 6, a fixing component 7 and a material disc 5, preferably, the roll material 1 is placed on the pulling component 2, at the moment, the pulling component 2 stretches and flattens the roll material 1 and conveys the roll material to the position of the cutting component 3 according to the processing requirement, the cutting component 3 cuts the roll material 1 into sheet products and drops the sheet products above the adsorption component 4 according to the cutting requirement, the adsorption component 4 is matched with the positioning component 6 to move, position and press the cut products so that the products can be subjected to the next jet printing processing technology, after the products are processed, the adsorption component 4 and the positioning component 6 release the fixation of the products and convey the products to the material disc 5, the whole processing technology is completed, and the processing is repeatedly circulated until the roll material 1 is processed.
In the embodiment of the present invention, the pulling assembly 2 is composed of a working platform 22, a pulling control assembly and a pulling motor 21, and preferably, the pulling assembly 2 is connected to the roll material 1 as a first mechanism of the whole processing device when viewed from the whole structure of the processing device of the roll material 1;
preferably, the working platform 22 can be a rectangular plate with a certain thickness, the width of the working platform 22 can be determined according to the width of the rolled material 1, the working platform 22 can be provided with fences with a certain height on a group of opposite sides, a transverse plate with a certain width is arranged on the top of the fence, the arranged fence can be determined according to the thickness of the rolled material 1, and the length direction of the transverse plate can be arranged to be perpendicular to the height direction of the fence; the output end of the material pulling motor 21 can be connected with the material pulling control component, and preferably, the type selection of the material pulling motor 21 can be determined according to the material pulling control component.
In the embodiment of the present invention, preferably, from the overall structure of the processing device for the rolled material 1, the cutting assembly 3 is a second mechanism for processing the rolled material 1, and the cutting process is performed after the pulling assembly 2 stretches and flattens the rolled material 1.
In the embodiment of the present invention, preferably, from the overall structure of the processing apparatus for the web-shaped material 1, the adsorption assembly is a processing station where the web-shaped material 1 is cut to form a sheet-shaped product and then is subjected to an inkjet printing process, and the product is cut and then placed on the adsorption assembly 4.
In the embodiment of the present invention, the positioning assembly 6 is composed of an X positioning module and a Y positioning module, and preferably, the positioning assembly 6 and the adsorbing assembly 4 are installed in the same vertical direction as seen from the processing device of the rolled material 1, and two sets of the X positioning module and the Y positioning module of the positioning assembly 6 are respectively provided.
In the present embodiment, the fixing assembly 7 is preferably located below the positioning assembly 6 as viewed from the processing apparatus of the web material 1.
In the embodiment of the present invention, preferably, the tray 5 is a placement position where the product is finished when viewed from the processing device of the roll material 1, the product is moved from the adsorption component 4 by the positioning foot component and placed on the tray 5 after the product is finished, and the tray 5 and the adsorption component 4 are installed on the same horizontal plane.
As shown in fig. 2, as a preferred embodiment of the present invention, the drawing control assembly includes a tension controller 23, a laser beam 25, and a drawing roller 24;
the tension controller 23 is arranged on the bottom surface of the web-shaped material 1, and the tension controller 23 is used for controlling the tension of the web-shaped material 1 during winding and keeping the tension constant;
the laser beam 25 is arranged right above the material on the working platform 22, and the laser beam 25 is used for engraving a pattern on the rolled material 1;
draw material gyro wheel 24 to include action wheel and follower, draw material gyro wheel 24 to be used for drawing the exhibition of lapping material and fixed material, the one end setting of action wheel is connected with drawing the transmission of material motor 21.
In the embodiment of the present invention, preferably, the tension controller 23 may be provided directly connected to the web material 1, and the tension controller 23 may be provided on the side of the cartridge of the web material 1, and may directly control the speed at which the web material 1 is stretched and flattened, and control the tension of the web material 1 when wound; preferably, the laser beam 25 is mounted on a movable mounting frame so that the laser beam 25 traces the pattern on the web 1, and the movement track of the laser beam 25 is controlled according to the pattern on the web 1, and at this time, the traced web 1 is used for facilitating the jet printing process; the material drawing roller 24 can be arranged to be connected with the material drawing motor 21, the material drawing roller 24 is composed of a driving wheel and a driven wheel, the driving wheel of the material drawing roller 24 can be arranged to be on the same side with the laser beam 25, the driven wheel can be arranged to be on the same side with the working platform 22, one end of the driving wheel can be in transmission connection with the output end of the material drawing motor 21, the driving wheel and the driven wheel can be arranged to be the same in length and diameter, and the length can be determined according to the width of the rolled material 1.
As shown in fig. 2, as a preferred embodiment of the present invention, the cutting assembly 3 includes an upper cutting blade and a lower cutting blade, the upper cutting blade is disposed above the material, the lower cutting blade is disposed below the material, the upper cutting blade is disposed directly above the lower cutting blade, and the upper cutting blade and the lower cutting blade are used for cutting the material.
In the embodiment of the present invention, the cutting assembly 3 is composed of an upper cutting blade and a lower cutting blade, preferably, the upper cutting blade and the lower cutting blade may be configured identically, the upper cutting blade and the lower cutting blade may be configured in the same vertical direction, the cutting edge of the upper cutting blade and the cutting edge of the lower cutting blade are located on the same plane in the vertical direction, and when the cutting assembly 3 cuts the roll material 1, the upper cutting blade and the lower cutting blade move relatively to cut the roll material 1 into pieces.
As shown in fig. 3, as a preferred embodiment of the present invention, the suction assembly 4 includes a suction cup assembly 41 and a vacuum pipe assembly 42;
the sucker component 41 comprises a small hole panel, a microporous film, a large hole panel and a vacuum sucker platform, the vacuum sucker platform is arranged on the positioning component 6, the large hole panel is arranged on the vacuum sucker platform, the microporous film is arranged on the large hole panel, the small hole panel is arranged on the microporous film, the small hole panel, the microporous film and the large hole panel are used for conducting vacuum gas, materials are placed on the small hole panel, and the microporous film is arranged between the large hole panel and the small hole panel and used for filtering the gas and homogenizing the suction force of the sucker platform;
as shown in fig. 4, the vacuum pipe assembly 42 includes a vacuum pipe 422, a vacuum pipe joint 423 and a vacuum pipe support 421, the vacuum pipe 422 is provided with a plurality of groups, the vacuum pipe 422 is installed on the vacuum pipe support 421, the vacuum pipe joint 423 is installed on the vacuum pipe support 421, the vacuum pipe support 421 is installed below the suction cup platform assembly, and the vacuum pipe assembly is used for providing vacuum gas of positive and negative pressure on the suction cup assembly 41.
In the embodiment of the present invention, the suction cup assembly 41 is composed of a small hole panel, a microporous film, a large hole panel and a vacuum suction cup platform, preferably, the vacuum suction cup platform may be a rectangular disc surface with a certain thickness, a fence with a certain height may be arranged at the edge of the disc surface, a plurality of bar-shaped bumps, a plurality of bar-shaped through holes, a plurality of circular through holes may be arranged on the disc surface, and mounting positions may be arranged at four corners; preferably, the height of the strip-shaped lug is not more than that of the fence, and the strip-shaped lug is used for supporting a space between the vacuum chuck platform and the large-hole panel and forming a vacuum gas circulation space; preferably, the connecting rod needs to penetrate through the strip-shaped through hole, the pressing strip is arranged on the connecting rod, the width of the strip-shaped through hole can be determined according to the width of the connecting rod, the pressing strip arranged on the connecting rod is provided with motion power by the connecting rod air cylinder assembly, the motion stroke distance of the pressing strip is determined according to the actual requirement, and the length of the strip-shaped through hole can be determined according to the motion stroke of the pressing strip; preferably, a circular through hole is used for conveying vacuum gas from the vacuum pipeline assembly 42 to the space between the sucker assemblies 41, the circular through hole can be determined according to actual installation conditions, and the installation positions on the corners are used for positioning the large-hole panel, the microporous membrane and the small-hole panel;
preferably, the large-hole panel can be a rectangular plate with a certain thickness, the size of the large-hole panel is not smaller than that of the vacuum chuck platform, the large-hole panel can be provided with a plurality of strip-shaped through holes, a plurality of circular through holes and mounting positions at four corners, the mounting positions of the strip-shaped through holes and the corners on the large-hole panel can be arranged to be the same as those of the vacuum chuck platform in size and position, the circular through holes on the large-hole panel can be determined according to actual use requirements, and the large-hole panel can be overlapped with the mounting positions on the vacuum chuck platform according to the mounting positions of the corners and attached to the vacuum chuck platform;
preferably, the small hole panel can be a rectangular plate with a certain thickness, the size of the small hole panel is not smaller than that of the vacuum chuck platform, the small hole panel can be provided with a plurality of strip-shaped through holes, a plurality of circular through holes and mounting positions at four corners, the mounting positions of the strip-shaped through holes and the corners on the small hole panel can be the same as those of the vacuum chuck platform in size, the circular through holes on the small hole panel are smaller than the circular through holes on the large hole panel, and the small hole panel can be superposed with the mounting positions of the large hole panel according to the mounting positions of the corners; preferably, the small hole panel can be provided with a plurality of square grooves, the length, the width and the height of each square groove can be determined according to the length of the Y1 pressing strip 63, and the square grooves are used for placing the Y1 pressing strips 63 to enable the upper plane of the small hole panel to be flush with the upper surface of the Y1 pressing strips 63;
preferably, the microporous membrane can be provided with a plurality of strip-shaped through holes, a plurality of round through holes and mounting positions at four corners, the strip-shaped through holes and the corner mounting positions on the microporous membrane can be arranged at the same size and position as those on the vacuum chuck platform, the round through holes on the microporous membrane are smaller than the round through holes on the small hole panel, and the microporous membrane can be superposed with the mounting positions of the small hole panel and the large hole panel according to the mounting positions of the corners and is attached to the vacuum chuck platform; screws can be utilized to penetrate through the mounting positions of the small hole panel, the microporous film, the large hole panel and the four corners of the vacuum chuck platform, and the small hole panel, the microporous film and the large hole panel are mounted and fixed on the vacuum chuck platform in sequence; preferably, the strip-shaped bump on the vacuum chuck platform supports the large-hole panel attached to the vacuum chuck platform, positive and negative pressure vacuum gas is output from the vacuum chuck platform, the gas passes through the large-hole panel, the microporous membrane and the small-hole panel and adsorbs the flexible circuit board placed on the small-hole panel, and the microporous membrane can be arranged between the large panel and the small panel to ensure that the suction force on the vacuum chuck platform is more uniform, so that the flexible circuit board is better fixed on the small-hole panel;
As shown in fig. 3, as a preferred embodiment of the present invention, the X positioning module includes an X1 positioning module and an X2 positioning module, the X positioning module is disposed on the adsorption component 41, the X1 positioning module and the X2 positioning module are respectively disposed on any opposite sides of the adsorption component 41, a movement direction of the X1 positioning module is different from a movement direction of the X2 positioning module, and the X positioning module is configured to move, position, and compress a material in an X direction;
the X1 positioning module comprises an X1 connecting rod air cylinder assembly, an X1 pressing strip 61, an X module power assembly and a two-way motion screw rod assembly, the X1 connecting rod air cylinder assembly is arranged below the X1 pressing strip 61, the X module power assembly is arranged below the X1 connecting rod air cylinder assembly, the two-way motion screw rod assembly is arranged between the X1 positioning module and the X2 positioning module, the X1 connecting rod air cylinder assembly is used for the movement of the X1 pressing strip 61 in the Z-axis direction, the X1 pressing strip 61 is used for moving, positioning and pressing materials, the X module power assembly is used for providing power for the movement of the X1 positioning module and the X2 positioning module in the X-axis direction, and the two-way motion screw rod assembly is used for the reciprocating movement of the X1 positioning module and the X2 positioning module in the X-axis direction;
the X2 positioning module comprises an X2 connecting rod cylinder assembly and an X2 pressing strip 62, the X2 connecting rod cylinder assembly is arranged below the X2 pressing strip 62, the X2 connecting rod cylinder assembly is used for the X2 pressing strip 62 to move in the Z-axis direction, and the X2 pressing strip 62 is used for moving, positioning and pressing materials in the X direction.
In the embodiment of the present invention, there are two sets of X positioning modules, which are an X1 positioning module and an X2 positioning module, preferably, the length directions of the X1 positioning module and the X2 positioning module are the same as the Y-axis direction on the chuck assembly 41, and the X1 positioning module and the X2 positioning module are fixed on the bottom layer of the chuck assembly 41; preferably, the X positioning module can reciprocate in the X axis direction, and at this time, the flexible circuit board can move and be positioned in the X axis direction, and the X positioning module can also do lifting motion in the Z axis direction, and at this time, the flexible circuit board can be pressed on the chuck assembly 41;
the X1 positioning module consists of an X1 connecting rod air cylinder assembly, an X1 pressing strip 61, an X module power assembly and a two-way motion screw rod assembly, preferably, the X1 pressing strip 61 is positioned on the uppermost layer, the X1 connecting rod air cylinder assembly is positioned on the middle layer, the X module power assembly is positioned on the lowermost layer, and the two-way motion screw rod assembly and the X module power assembly are arranged on the same horizontal plane and are fixed between the X1 positioning module and the X2 positioning module;
the X1 connecting rod cylinder component consists of a first cylinder, a first connecting rod, a first fixing plate, a first guide rail and a first sliding block respectively, preferably, the first connecting rod can be composed of a plurality of U-shaped plates, middle plates of the U-shaped plates are connected, the top of each wing plate can be provided with a mounting hole for fixing an X1 pressing strip 61, two ends of the first connecting rod can be provided with T-shaped groove positions for mounting the first cylinder, the side edge of the first connecting rod can be provided with two mounting grooves for mounting the first sliding block, and the first sliding block can be fixed on the first connecting rod by utilizing a bolt thread sleeve; the first fixing plate can be provided with two mounting positions which are the same as the length of the first connecting rod and used for mounting a first guide rail, the first guide rail can be fixed on the first fixing plate by utilizing a bolt threaded sleeve, and the mounting position on the first fixing plate can be superposed with the mounting groove position of the first connecting rod for mounting the first sliding block; preferably, two groups of first air cylinders can be arranged, and the output end of each first air cylinder can be provided with a T-shaped sliding block which is arranged in a T-shaped slot of the first connecting rod;
the X module power assembly consists of a first motor, a first belt pulley assembly and a first speed reducer, the X module power assembly can be positioned at the lower layer of the X1 positioning module and is fixedly installed at the bottoms of the first connecting rod and the first fixing plate, the output end of the first motor can be in transmission connection with the driving wheel end of the first belt pulley assembly, the driven wheel end of the first belt pulley assembly can be in transmission connection with the input end of the first speed reducer, and the output end of the first speed reducer can be in transmission connection with the two-way motion screw rod assembly; preferably, the power of the reciprocating motion of the X positioning module on the X axis is provided by an X module power assembly;
preferably, the X1 pressing strip 61 may be a rectangular plate with a certain thickness, the X1 pressing strip 61 may be provided with a plurality of mounting holes, the positions of the mounting holes may correspond to the positions of the mounting holes at the top of the wing plate of the first connecting rod, and the X1 pressing strip 61 may be mounted and fixed on the first connecting rod by using screws;
the two-way motion screw rod assembly consists of a connecting support, a mounting support and a two-way motion screw rod, preferably, the connecting support can be provided with two groups, one group is arranged on a first fixing plate in the X1 positioning module, the other group is arranged on a second fixing plate of the X2 positioning module, the upper layer of the mounting support can be provided with a plurality of mounting holes for mounting the connecting support, the lower layer of the mounting support can be provided with a mounting groove for mounting the two-way motion screw rod, and the two-way motion screw rod can be provided with a left-handed thread and a right-handed thread; preferably, the first motor of the X-module power assembly rotates positively and negatively to control the reciprocating motion of the bidirectional motion screw rod assembly;
for the description of the X2 connecting rod cylinder assembly and the X2 compression bar 62 in the X2 positioning module, reference may be made to the X1 connecting rod cylinder assembly and the X1 compression bar 61 in the X1 positioning module, which is not described again in the embodiments of the present invention.
As shown in fig. 3, as a preferred embodiment of the present invention, the Y positioning module includes a Y1 positioning module and a Y2 positioning module, the Y positioning module is disposed on the adsorption component 41, the Y1 positioning module and the Y2 positioning module are respectively disposed on any opposite sides of the adsorption component 41, the Y1 positioning module has a movement direction different from a movement direction of the Y2 positioning module, and the Y positioning module is configured to move, position, and compress the flexible circuit board in the Y direction;
the Y1 positioning module comprises a Y1 power assembly, a Y1 pressing bar 63 and a Y1 connecting rod air cylinder assembly, the Y1 pressing bar 63 is arranged on the Y1 connecting rod air cylinder assembly, the Y1 connecting rod air cylinder assembly is in transmission connection with the Y1 power assembly, the Y1 connecting rod air cylinder assembly is used for guiding the Y1 pressing bar 63 to move in the Z-axis direction, the Y1 power assembly is used for providing power for the Y1 pressing bar 63 to move in the Y-axis direction, and the Y1 pressing bar 63 is used for moving, positioning and pressing materials;
the Y2 positioning module comprises a Y2 connecting rod air cylinder assembly, a Y2 power assembly and a Y2 pressing strip 64, the Y2 pressing strip 64 is arranged on the Y2 connecting rod air cylinder assembly, the Y2 connecting rod air cylinder assembly is used for guiding the Y2 pressing strip 64 to move in the Z-axis direction, the Y2 power assembly is used for providing power for the Y2 pressing strip 64 to move in the Y-axis direction, and the Y2 pressing strip 64 is used for moving, positioning and pressing materials.
In the embodiment of the present invention, there are two sets of Y positioning modules, which are a Y1 positioning module and a Y2 positioning module, preferably, the length directions of the Y1 positioning module and the Y2 positioning module are the same as the X-axis direction on the chuck assembly 41, and the Y1 positioning module and the Y2 positioning module are fixed at the bottom layer of the chuck assembly 41; preferably, the Y positioning module can reciprocate in the Y axis direction, and at this time, the flexible circuit board can move and be positioned in the Y axis direction, and the Y positioning module can also lift and lower on the Z axis, and at this time, the flexible circuit board can be pressed on the suction cup assembly 41;
the Y1 positioning module consists of a Y1 power assembly, a Y1 pressing bar 63 and a Y1 connecting rod air cylinder assembly, and preferably, the Y1 pressing bar 63 is positioned on the uppermost layer from the structural point of view of the Y1 positioning module, the Y1 connecting rod air cylinder assembly can be arranged below the Y1 pressing bar 63, and the Y1 power assembly can be arranged on the same horizontal plane with the Y1 connecting rod air cylinder assembly;
the Y1 connecting rod cylinder assembly consists of a screw rod assembly, a third connecting rod, a third fixing plate, a third cylinder, a third guide rail and a third sliding block, preferably, the screw rod assembly comprises a screw rod, a fixed seat, a supporting seat and a bearing sleeve, the supporting seat of the screw rod assembly can be installed at one end of the screw rod, the bearing sleeve is installed at the other end of the screw rod, the fixed seat can penetrate through the screw rod and is installed at the middle position of the screw rod and belongs to transmission connection, and the fixed seat in the screw rod assembly can be installed and fixed on the third fixing plate by utilizing a screw; preferably, the third fixing plate may be provided with two groups which are respectively fixed on two sides of the fixing seat; the third connecting rods can be provided with a plurality of mounting holes at two ends, and the third connecting rods can be provided with two groups and respectively mounted on the output ends of the third cylinders; the third guide rail can be positioned at the lowest layer of the third connecting rod cylinder assembly, and the third slide block can be arranged on the third fixing plate bottom plate 72 and can be in transmission connection with the third guide rail;
the Y1 power assembly consists of a second motor and a second speed reducer through a second belt pulley assembly, preferably, the output end of the second motor can be in transmission connection with the driving wheel end of the second belt pulley assembly, the driven wheel end of the second belt pulley assembly can be in transmission connection with the input end of the second speed reducer, and the output end of the second speed reducer can be connected with the bearing sleeve in the screw rod assembly; preferably, the power of the reciprocating motion of the Y1 positioning module on the Y axis is provided by a Y1 power assembly;
the Y1 pressing strip 63 can be a rectangular plate with a certain thickness, the Y1 pressing strip 63 can be provided with a plurality of mounting holes, the positions of the mounting holes can correspond to those of the mounting holes at the top of the third connecting rod, and the Y1 pressing strip 63 can be mounted and fixed on the third connecting rod by using screws;
the Y2 positioning module consists of a Y2 connecting rod air cylinder assembly, a Y2 power assembly and a Y2 pressing strip 64, and preferably, the Y2 pressing strip 64 is positioned on the uppermost layer and the Y2 connecting rod air cylinder assembly can be positioned on the lower layer of the Y2 positioning module structure from the structural point of view of the Y2 positioning module;
the Y2 connecting rod cylinder component consists of a fourth connecting rod, a fourth fixing plate, a fourth cylinder, a fourth guide rail and a fourth sliding block, the fourth connecting rod can be a U-shaped plate, a connecting plate bottom plate 72 of the U-shaped plate can be provided with a T-shaped groove, two mounting grooves can be arranged on the side edge of the fourth connecting rod for mounting the fourth sliding block, and the fourth sliding block can be fixed on the fourth connecting rod by utilizing a bolt thread sleeve; the fourth fixing plate can be provided with two mounting positions which are the same as the length of the fourth connecting rod and used for mounting a fourth guide rail, the fourth guide rail can be fixed on the fourth fixing plate by utilizing a bolt threaded sleeve, and the mounting position on the fourth fixing plate can be superposed with the mounting groove position for mounting a fourth slider on the fourth connecting rod;
the Y2 power assembly consists of a fifth cylinder, a fifth guide rail and a fifth sliding block, preferably, the fifth cylinder can be fixedly installed on the side edge of the fourth fixing plate by using screws, the fifth guide rail can be installed on the output end of the fourth cylinder, the fifth sliding block can be installed in a T-shaped groove at the bottom of the fourth fixing plate and is in transmission connection with the fifth guide rail, and the power of the reciprocating motion of the Y2 positioning module on the Y axis is provided by the Y2 power assembly.
As shown in fig. 5, as a preferred embodiment of the present invention, the fixing assembly 7 includes a plurality of groups of fixing optical axes 71, a bottom plate 72, and a linear motor 73, where the fixing optical axes 71 are provided, one end of the fixing optical axes 71 is installed on the bottom plate 72, the other end of the fixing optical axes 71 is installed on the chuck platform assembly, the linear motor 73 is disposed below the bottom plate 72, the bottom plate 72 is used for installing the fixing positioning assembly 6, and the fixing optical axes 71 are used for supporting the adsorbing assembly 4 and the positioning assembly 6.
In the embodiment of the present invention, the fixing assembly 7 is composed of a fixing optical axis 71, a bottom plate 72 and a linear motor 73, the fixing optical axis 71 can be set as a cylindrical rod with a certain height and can be set as four groups, the bottom plate 72 can be set as a rectangular plate with a certain thickness, and the plate can be provided with a plurality of mounting slots and four circular mounting positions, the positions of the mounting slots can be determined according to actual mounting conditions, the circular mounting positions can be used for mounting the fixing optical axis 71, and the linear motor 73 can be mounted at the bottom of the bottom plate 72 and used for driving the whole flexible circuit board positioning device to move according to production requirements.
As shown in fig. 1, as a preferred embodiment of the present invention, the tray 5 is provided with a four-sided fence for limiting the amount of processed material and preventing the material from falling off, the fence being provided at the edge of the tray 5.
In the embodiment of the present invention, preferably, the tray 5 may be a rectangular tray with a certain thickness, the length and width of the rectangular tray may be set to be not less than the length and width of the cut roll material 1, and the rectangular tray is provided with a four-sided fence on the edge to prevent the processed product from falling out of the tray 5.
The embodiment of the invention also provides a processing control method of the rolled material 1, which comprises the following steps:
controlling the laser beam 25 to draw a pattern on the first product from the processing starting point position of the working platform 22;
after the graph is carved, the material pulling motor 21 pulls the material once, and the material pulling length is the distance a from the processing starting point to the cutting assembly 3;
after the primary material pulling is finished, the cutting assembly 3 cuts the first product for one time;
a material pulling motor 21 pulls the material for the second time, the length of the secondary material pulling is b minus a, and b is the length of the product;
after the secondary material drawing is finished, controlling the laser beam 25 to draw a graph on a second product from the processing starting point position of the working platform 22 again;
the material pulling motor 21 pulls the material for three times, and the material pulling length is a;
after the third material pulling is finished, the cutting component 3 performs secondary cutting on the material, and the tail end of the first product and the front end of the second product are both positioned at the cutting point of the secondary cutting;
after the secondary cutting is finished, carrying out jet printing processing on the product;
repeating the above actions until the material roll is processed.
In the embodiment of the present invention, before starting processing, preferably, the processing requirement of the material and the drawing data are imported into a computer, a plurality of different requirements and drawing data can be imported simultaneously, and corresponding number and size are set, assuming that the buffer distance a, the processing number of the first material is set as X pieces, the length of each piece is set as b, the processing number of the second material is set as Y pieces, and the length of each piece is set as c;
after the processing is started, the software controls the laser beam 25 to draw a graph on the material from the processing starting point position of the working platform 22; after the carving is finished, the material pulling motor 21 starts to pull materials for the first time, the materials pass through the material pulling roller 24, the material pulling length is the buffering distance a, then the first cutting is carried out by using a cutting knife, after the first cutting is cut, the material pulling motor 21 carries out the second material pulling, the material pulling length is the length size b-the buffering distance a of the first material, at the moment, the starting point of the second product is aligned with the processing starting point, the laser beam 25 is controlled by using software to carve the graph of the second first material from the position of the starting point A of the working platform 22, after the carving is finished, the material pulling motor 21 carries out the third material pulling, the material pulling length is the buffering distance a, the tail end of the first product of the first material and the front end of the second product are both at the cutting point, when the second cutting knife is cut, the first product of the first material falls onto the sucker component 41 of the adsorption component 4, after the second cutting is carried out, the second material pulling is carried out repeatedly, the length of the material pulling is the length of the first material b-the length of the first material, the buffering distance a, at the third product is aligned with the starting point, and the starting point of the processing of the first material is finished in turn, and the first material is carried out again;
the computer can automatically convert the processing requirements and graphic data of a second material in the processing queue, cut out the last product of the first material after the first product of the second material is carved, ensure that the pulling distance is still the length dimension b-the buffer distance a of the first material, and repair the pulling length to be the length c-the length b of the first material after the last product of the first material is cut out, so that the starting point of the second product of the second material can be aligned with the processing starting point, and the process can be repeated after the alignment;
each cut product falls into the sucker component 41 of the adsorption component 4, the positioning component 6 moves, positions and compresses the product, the product is subjected to jet printing processing, and after the action is completed, the product is sent out of the adsorption component 4 by the matching of the Y positioning module and is sequentially placed on the material disc 5.
As a preferred embodiment of the present invention, the method for controlling the jet printing process includes;
the Y1 power assembly in the Y positioning module controls the Y1 pressing strip 63 to move in the Y-axis direction, the Y2 power assembly controls the Y2 pressing strip 64 to move in the Y-axis direction to position the product in the Y-axis direction, and the moving direction of the Y1 pressing strip 63 is opposite to the moving direction of the Y2;
an X module power assembly in the X positioning module firstly controls the X-axis direction movement of an X1 pressing strip 61 and then controls the X2 pressing strip 62 to move in the X-axis direction to position a product in the X-axis direction by using a bidirectional movement screw rod assembly, and the moving direction of the X1 pressing strip 61 is opposite to the moving direction of the X2 pressing strip 62;
an X1 connecting rod cylinder assembly in the X positioning module controls the lifting of an X1 pressing strip 61, an X2 connecting rod cylinder assembly controls the lifting of an X2 pressing strip 62, a Y1 connecting rod cylinder assembly in the Y positioning module controls the lifting of a Y1 pressing strip 63 and a Y2 connecting rod cylinder assembly controls the lifting of a Y2 pressing strip 64, and meanwhile, the product is pressed in the Z-axis direction;
the vacuum pipeline component 42 in the adsorption component 4 controls the vacuum pressure inside the sucker component 41 to carry out vacuum negative pressure adsorption and fixation on the positioned and pressed product on the small hole panel;
the spray printing mechanism performs spray printing action on the product according to the pattern carved on the product;
the vacuum pipeline assembly 42 in the adsorption assembly 4 controls the vacuum pressure on the sucker assembly 41 to be converted into positive vacuum pressure and releases the fixation of the product;
an X1 connecting rod cylinder assembly in the X positioning module controls the lifting of an X1 pressing strip 61, an X2 connecting rod cylinder assembly controls the lifting of an X2 pressing strip 62, a Y1 connecting rod cylinder assembly in the Y positioning module controls the lifting of a Y1 pressing strip 63, and a Y2 connecting rod cylinder assembly controls the lifting of a Y2 pressing strip 64, and meanwhile, the product is loosened to be compressed;
an X module power assembly in the X positioning module firstly controls an X1 pressing strip 61 to retreat to an initial position and then controls an X2 pressing strip 62 to retreat to the initial position by using a bidirectional movement screw rod assembly, and then positioning of a product in the X-axis direction is released;
in the Y positioning module, a Y1 power assembly controls a Y1 pressing strip 63 to return to an initial position, a Y2 power assembly controls a Y2 pressing strip 64 to return to the initial position, and positioning of a product in the Y-axis direction is released;
the Y2 connecting rod air cylinder assembly controls the Y2 pressing strip 64 to move to the position, in the Z-axis direction, where the upper surface of the Y2 pressing strip 64 is flush with the upper surface of the sucker assembly 41;
the Y1 power assembly controls the Y1 pressing strip 63 to move in the Y-axis direction to position a product on the upper surface of the Y2 pressing strip 64 and return to an initial position;
the Y1 connecting rod air cylinder assembly controls the Y1 pressing strip 63 to descend to the position of the groove in the sucker assembly 41, and the upper surface of the Y1 pressing strip 63 is flush with the upper surface of the sucker assembly 41;
the Y2 connecting rod air cylinder assembly controls the Y2 pressing strip 64 to move in the Z-axis direction, and the lower surface of the Y2 pressing strip 64 is in contact with the upper surface of the sucker assembly 41;
the Y2 power assembly controls the Y2 pressing strip 64 to move in the Y-axis direction to position a product on the upper surface of the Y1 pressing strip 63;
the Y1 power assembly and the Y2 power assembly simultaneously control the Y1 pressing strip 63 and the Y2 pressing strip 64 to move in the Y-axis direction, the moving directions of the Y1 pressing strip 63 and the Y2 pressing strip 64 are consistent, and the Y1 pressing strip and the Y2 pressing strip stop moving when moving to the limit position of any pressing strip;
the Y1 connecting rod air cylinder assembly controls the Y1 pressing strip 63, the Y2 connecting rod air cylinder assembly controls the Y2 pressing strip 64 to move on the Z axis, the lifting heights of the Y1 pressing strip 63 and the Y2 pressing strip 64 are different and form a height difference, and a product slides into the material tray 5 from the upper surface of the formed slope.
In the embodiment of the invention, after the product is cut, the product is placed on the sucker assembly 41, the positioning assembly 6 positions the product, preferably, a second motor in the Y1 power assembly provides power and controls the movement of the Y1 pressing strip 63 in the Y axis direction, a fifth cylinder of the Y2 power assembly provides power and controls the movement of the Y2 pressing strip 64 in the Y axis direction, the Y1 pressing strip 63 and the Y2 pressing strip 64 move relatively, and at this time, the translation freedom degree of the product in the Y axis direction is completely restricted; preferably, a first motor in the X-module power assembly controls the bidirectional movement screw rod assembly to move, so that the X1 pressing strip 61 and the X2 pressing strip 62 move relatively, and the translation freedom of the product in the X-axis direction is completely restricted; the X1 connecting rod air cylinder assembly, the X2 connecting rod air cylinder assembly, the Y1 connecting rod air cylinder assembly and the Y2 connecting rod air cylinder assembly respectively control the X1 pressing strip 61, the X2 pressing strip 62, the Y1 pressing strip 63 and the Y2 pressing strip 64 to simultaneously ascend in the Z-axis direction by a distance Z, the distance Z is a stroke of the pressing strips moving in the Z-axis direction, and preferably, the ascending distance is not smaller than the thickness of the flexible circuit board; at this time, the Y1 power assembly and the Y2 power assembly respectively control the Y1 pressing strip 63 and the Y2 pressing strip 64 to move relatively for a distance Y, the distance Y is the widest distance for the pressing strips to press the flexible circuit board in the Y-axis direction, and preferably, the moving distance is not greater than the width of the pressing strips; the X module power assembly controls the X1 pressing strip 61 and the X2 pressing strip 62 to move relatively for a distance X at the same time, and the distance X is the widest distance for the pressing strips to tightly press the flexible circuit board in the X-axis direction; preferably, the distance of movement is no greater than the width of the bead; the X1 connecting rod air cylinder assembly, the X2 connecting rod air cylinder assembly, the Y1 connecting rod air cylinder assembly and the Y2 connecting rod air cylinder assembly respectively control an X1 pressing strip 61, an X2 pressing strip 62, a Y1 pressing strip 63 and a Y2 pressing strip 64 to simultaneously descend in the Z-axis direction by a distance d, d is the thickness of a product subtracted by Z, the lower surfaces of all pressing strips are in contact with the product, and at the moment, the translation freedom degree of the product on the Z axis is restricted; controlling the vacuum pipeline system to convey vacuum gas to the adsorption component 4 through the vacuum pipeline component 42, forming vacuum negative pressure, and adsorbing and fixing the product; at the moment, the product is completely fixed on the small hole panel, and the spray printing mechanism is controlled to carry out spray printing processing technology on the product according to the pattern carved by the laser beam 25;
after the spray printing processing of the product is finished, the positioning and the pressing of the product are required to be released, a vacuum pipeline system is controlled to convey vacuum gas to the adsorption component 4 through the vacuum pipeline component 42, vacuum positive pressure is formed, and the adsorption and the fixation of the flexible circuit board are released; the X1 connecting rod air cylinder assembly, the X2 connecting rod air cylinder assembly, the Y1 connecting rod air cylinder assembly and the Y2 connecting rod air cylinder assembly respectively control the X1 pressing strip 61, the X2 pressing strip 62, the Y1 pressing strip 63 and the Y2 pressing strip 64 to simultaneously ascend in the Z-axis direction for a distance D, preferably, the ascending distance is not smaller than the thickness of a product, the pressing of the pressing strips on the product is relieved at the moment, the X module power assembly simultaneously controls the X1 pressing strip 61 and the X2 pressing strip 62 to move for a distance X relatively, the X1 connecting rod air cylinder assembly, the X2 connecting rod air cylinder assembly respectively controls the X1 pressing strip 61 and the X2 pressing strip 62 to simultaneously descend for a distance Z in the Z-axis direction, and at the moment, the X1 pressing strip 61 and the X2 pressing strip 62 retreat to the original installation positions;
preferably, a fourth cylinder in the Y2 link cylinder assembly controls the Y2 pressing bar 64 to descend in the Z-axis direction until the upper surface of the Y2 pressing bar 64 is flush with the upper surface of the small hole panel on the suction cup assembly 41, a second motor in the Y1 power assembly controls the Y1 pressing bar 63 to move in the Y-axis direction and position the product on the upper surface of the Y2 pressing bar 64, and after the lower surface of the product is contacted with the upper surface of the Y2 pressing bar 64, the Y1 pressing bar 63 moves in the Y-axis opposite direction and retreats to the position right above the upper square groove of the small hole panel; a third air cylinder in the Y1 connecting rod air cylinder component controls the Y1 pressing strip 63 to do descending motion in the Z-axis direction, and the upper surface of the Y1 pressing strip 63 is flush with the upper surface of the sucker component 41; a fourth air cylinder in the Y2 connecting rod air cylinder assembly controls the Y2 pressing strip 64 to ascend in the Z-axis direction until the lower surface of the Y2 pressing strip 64 is contacted with the upper surface of the small hole panel on the sucker assembly 41; a fifth cylinder in the Y2 power assembly controls the Y2 pressing strip 64 to move in the Y-axis direction and positions a product on the upper surface of the Y1 pressing strip 63, so that the upper surface of the Y1 pressing strip 63 is in contact with the lower surface of the product;
a second motor in the Y1 power assembly and a fifth air cylinder in the Y2 power assembly respectively control the Y1 pressing strip 63 and the Y2 pressing strip 64 to move in the Y-axis direction at the same time, the moving directions of the Y1 pressing strip 63 and the Y2 pressing strip 64 are consistent, and the Y1 pressing strip and the Y2 pressing strip stop when moving to the limit position of any pressing strip; a third air cylinder in the Y1 connecting rod air cylinder assembly controls the Y1 pressing strip 63, and a fourth air cylinder in the Y2 connecting rod air cylinder assembly controls the Y2 pressing strip 64 to move on the Z axis, preferably, the lifting heights of the Y1 pressing strip 63 and the Y2 pressing strip 64 are different and form a height difference, the height difference can enable a product to slide out of the pressing strips, and at the moment, the pressing strips on the product positioning assembly 6 smoothly slide into the material tray 5, so that the whole product processing flow step is completed.
The above description is intended to be illustrative of the preferred embodiment of the present invention and should not be taken as limiting the invention, but rather, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Claims (10)
1. A web processing apparatus, said apparatus comprising: the device comprises a pulling assembly, a cutting assembly, an adsorption assembly, a positioning assembly, a fixing assembly and a material tray;
the material pulling assembly comprises a working platform, a material pulling control assembly and a material pulling motor, wherein the working platform is arranged at the bottom of the rolled material after being pulled flat and used for positioning the material, the material pulling control assembly is connected with the rolled material and used for stretching and flattening the rolled material and controlling the unwinding speed of the rolled material, the material pulling motor is in transmission connection with the material pulling control assembly and used for providing power for the material pulling control assembly;
the cutting assembly is used for cutting the roll-shaped material into sheets; the cutting assembly is arranged in the action direction of the material pulling assembly;
the adsorption component is arranged on the positioning component and is used for providing a positioning platform and adsorption power for the cut sheet material so as to complete the next processing action;
the positioning assembly is arranged below the adsorption assembly, and the positioning assembly comprises an X positioning module and a Y positioning module and is used for moving and positioning materials;
the fixing component is arranged below the positioning component and used for fixing the positioning component and the adsorption component;
the material tray is arranged on the next station of the adsorption assembly and used for placing processed materials.
2. A web processing apparatus as set forth in claim 1 wherein said puller control assembly includes a tension controller, a laser beam, and a puller roller;
the tension controller is arranged on the bottom surface of the coiled material and is used for controlling the tension of the coiled material during winding and keeping the tension constant;
the laser beam is arranged right above the material on the working platform and is used for engraving the graph on the rolled material;
draw the material gyro wheel to include action wheel and follower, draw the material gyro wheel to be used for drawing the exhibition of lapping material and fixed material, the one end setting of action wheel is connected with drawing the material motor transmission.
3. A roll material processing apparatus as claimed in claim 1, wherein said cutting assembly includes an upper cutting blade and a lower cutting blade, said upper cutting blade is disposed above said material, said lower cutting blade is disposed below said material, said upper cutting blade is disposed directly above said lower cutting blade, said upper and lower cutting blades are adapted to cut said material.
4. A web processing apparatus as claimed in claim 1, wherein said suction assembly includes a suction cup assembly and a vacuum pipe assembly;
the sucker component comprises a small hole panel, a microporous film, a large hole panel and a vacuum sucker platform, the vacuum sucker platform is arranged on the positioning component, the large hole panel is arranged on the vacuum sucker platform, the microporous film is arranged on the large hole panel, the small hole panel is arranged on the microporous film, the small hole panel, the microporous film and the large hole panel are used for conducting vacuum gas, materials are placed on the small hole panel, and the microporous film is arranged between the large hole panel and the small hole panel and used for filtering the gas and homogenizing the suction force of the sucker platform;
the vacuum pipeline assembly comprises a vacuum pipe, a vacuum pipeline joint and a vacuum pipeline support, the vacuum pipe is provided with a plurality of groups, the vacuum pipe is installed on the vacuum pipeline support, the vacuum pipeline joint is arranged on the vacuum pipeline support, the vacuum pipeline support is arranged below the sucker platform assembly, and the vacuum pipeline assembly is used for providing vacuum gas of positive pressure and negative pressure on the sucker assembly.
5. A roll material processing apparatus according to claim 1, wherein said X positioning module comprises an X1 positioning module and an X2 positioning module, said X positioning module is disposed on said adsorption assembly, said X1 positioning module and said X2 positioning module are disposed on any opposite sides of said adsorption assembly, said X1 positioning module is disposed in a moving direction different from a moving direction of said X2 positioning module, said X positioning module is configured to move, position and compress a material in the X direction;
the X1 positioning module comprises an X1 connecting rod air cylinder assembly, an X1 pressing bar, an X module power assembly and a two-way motion lead screw assembly, the X1 connecting rod air cylinder assembly is arranged below the X1 pressing bar, the X module power assembly is arranged below the X1 connecting rod air cylinder assembly, the two-way motion lead screw assembly is arranged between the X1 positioning module and the X2 positioning module, the X1 connecting rod air cylinder assembly is used for moving the X1 pressing bar in the Z-axis direction, the X1 pressing bar is used for moving, positioning and pressing materials, the X module power assembly is used for providing power for the X1 positioning module and the X2 positioning module to move in the X-axis direction, and the two-way motion lead screw assembly is used for reciprocating motion of the X1 positioning module and the X2 positioning module in the X-axis direction;
the X2 positioning module comprises an X2 connecting rod air cylinder assembly and an X2 pressing strip, the X2 connecting rod air cylinder assembly is arranged below the X2 pressing strip, the X2 connecting rod air cylinder assembly is used for the X2 pressing strip to move in the Z-axis direction, and the X2 pressing strip is used for moving, positioning and pressing materials in the X direction.
6. The apparatus as claimed in claim 1, wherein the Y positioning module comprises a Y1 positioning module and a Y2 positioning module, the Y positioning module is disposed on the adsorption assembly, the Y1 positioning module and the Y2 positioning module are respectively disposed on any opposite sides of the adsorption assembly, the Y1 positioning module is disposed in a moving direction different from that of the Y2 positioning module, and the Y positioning module is used for moving, positioning and pressing the flexible circuit board in the Y direction;
the Y1 positioning module comprises a Y1 power assembly, a Y1 pressing bar and a Y1 connecting rod air cylinder assembly, the Y1 pressing bar is arranged on the Y1 connecting rod air cylinder assembly, the Y1 connecting rod air cylinder assembly is in transmission connection with the Y1 power assembly, the Y1 connecting rod air cylinder assembly is used for guiding the Y1 pressing bar to move in the Z-axis direction, the Y1 power assembly is used for providing power for the Y1 pressing bar to move in the Y-axis direction, and the Y1 pressing bar is used for moving, positioning and pressing materials;
the Y2 positioning module comprises a Y2 connecting rod air cylinder assembly, a Y2 power assembly and a Y2 pressing strip, the Y2 pressing strip is arranged on the Y2 connecting rod air cylinder assembly, the Y2 connecting rod air cylinder assembly is used for guiding the Y2 pressing strip to move in the Z-axis direction, the Y2 power assembly is used for providing power for the Y2 pressing strip to move in the Y-axis direction, and the Y2 pressing strip is used for moving, positioning and pressing materials.
7. A web material processing apparatus as claimed in claim 1, wherein said fixing component comprises a fixing optical axis, a base plate and a linear motor, said fixing optical axis is provided with a plurality of groups, one end of said fixing optical axis is installed on said base plate, the other end of said fixing optical axis is installed on said sucking disc platform component, said linear motor is installed under said base plate, said base plate is used for installing a fixing and positioning component, said fixing optical axis is used for supporting said adsorbing component and said positioning component.
8. A coiled material processing apparatus as claimed in claim 1, wherein said tray is provided with a four sided fence for limiting the amount of material processed and preventing the material from falling off, said fence being provided at the edge of the tray.
9. A processing control method of a rolled material applied to a rolled material processing apparatus according to any one of claims 1 to 8, the processing control method of a rolled material comprising:
controlling the laser beam to describe a graph on a first product from the processing starting point position of the working platform;
after the graph is carved, pulling the material by a material pulling motor for one time, wherein the material pulling length is the distance a from the processing starting point to the cutting assembly;
after the primary material pulling is finished, the cutting assembly cuts the first product for one time;
a material pulling motor pulls the material for the second time, the length of the secondary material pulling is b minus a, and b is the length of the product;
after the secondary material drawing is finished, controlling the laser beam to carve a graph on a second product from the machining starting point of the working platform again;
pulling the material for three times by a material pulling motor, wherein the material pulling length is a;
after the third material pulling is finished, the cutting assembly cuts the material for the second time, and the tail end of the first product and the front end of the second product are positioned at the cutting point of the second cutting;
after the secondary cutting is finished, carrying out jet printing processing on the product;
repeating the above actions until the material roll is processed.
10. The method of claim 9, wherein the method of controlling the processing of the jet printing comprises;
a Y1 power assembly in the Y positioning module controls the movement of the Y1 pressing strip in the Y-axis direction, a Y2 power assembly controls the movement of the Y2 pressing strip in the Y-axis direction to position a product in the Y-axis direction, and the movement direction of the Y1 pressing strip is opposite to the movement direction of the Y2 pressing strip;
an X module power assembly in the X positioning module controls an X-axis direction of an X1 pressing strip to move firstly by using a bidirectional motion lead screw assembly, and then controls an X2 pressing strip to move in the X-axis direction to position a product in the X-axis direction, wherein the moving direction of the X1 pressing strip is opposite to that of the X2 pressing strip;
an X1 connecting rod cylinder assembly in the X positioning module controls the lifting of the X1 pressing strip, an X2 connecting rod cylinder assembly controls the lifting of the X2 pressing strip, a Y1 connecting rod cylinder assembly in the Y positioning module controls the lifting of the Y1 pressing strip, and a Y2 connecting rod cylinder assembly controls the lifting of the Y2 pressing strip and simultaneously compresses a product in the Z-axis direction;
a vacuum pipeline component in the adsorption component controls the vacuum pressure inside the sucker component to carry out vacuum negative pressure adsorption and fixation on the positioned and compacted product on the small hole panel;
the spray printing mechanism performs spray printing action on the product according to the pattern carved on the product;
the vacuum pipeline assembly in the adsorption assembly controls the vacuum pressure on the sucker assembly to be converted into positive vacuum pressure and loosens the fixation of the product;
an X1 connecting rod cylinder assembly in the X positioning module controls the lifting of the X1 pressing strip, an X2 connecting rod cylinder assembly controls the lifting of the X2 pressing strip, a Y1 connecting rod cylinder assembly in the Y positioning module controls the lifting of the Y1 pressing strip, and a Y2 connecting rod cylinder assembly controls the lifting of the Y2 pressing strip and simultaneously releases the compression of a product;
an X module power assembly in the X positioning module firstly controls the X1 pressing strip to return to an initial position and then controls the X2 pressing strip to return to the initial position by utilizing a bidirectional movement screw rod assembly, and the product is released to be positioned in the X axis direction;
a Y1 power assembly in the Y positioning module controls the Y1 pressing strip to return to an initial position, a Y2 power assembly controls the Y2 pressing strip to return to the initial position, and positioning of a product in the Y-axis direction is released;
the Y2 connecting rod air cylinder component controls the Y2 pressing strip to move to the position where the upper surface of the Y2 pressing strip is flush with the upper surface of the sucker component in the Z-axis direction;
the Y1 power assembly controls the Y1 pressing strip to move in the Y-axis direction to position a product on the upper surface of the Y2 pressing strip and return to an initial position;
the Y1 connecting rod air cylinder assembly controls the Y1 pressing strip to descend to the position of the upper groove of the sucker assembly, and the upper surface of the Y1 pressing strip is flush with the upper surface of the sucker assembly;
the Y2 connecting rod air cylinder assembly controls the Y2 pressing strip to move in the Z-axis direction, and the lower surface of the Y2 pressing strip is in contact with the upper surface of the sucker assembly;
the Y2 power assembly controls the Y2 pressing strip to move in the Y-axis direction to position a product on the upper surface of the Y1 pressing strip;
the Y1 power assembly and the Y2 power assembly simultaneously control the Y1 pressing strip and the Y2 pressing strip to move in the Y-axis direction, the moving directions of the Y1 pressing strip and the Y2 pressing strip are consistent, and the Y1 pressing strip and the Y2 pressing strip stop moving when moving to the limit position of any pressing strip;
the Y1 connecting rod air cylinder assembly controls the Y1 pressing strip, the Y2 connecting rod air cylinder assembly controls the Y2 pressing strip to move on the Z axis, the lifting heights of the Y1 pressing strip and the Y2 pressing strip are different and form a height difference, and a product slides into the material tray from the upper surface of the formed gradient.
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| CN115988753B (en) | 2023-06-06 |
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