CN111232592A - Black paint detection and paint removal device of radiator - Google Patents

Black paint detection and paint removal device of radiator Download PDF

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Publication number
CN111232592A
CN111232592A CN202010125109.3A CN202010125109A CN111232592A CN 111232592 A CN111232592 A CN 111232592A CN 202010125109 A CN202010125109 A CN 202010125109A CN 111232592 A CN111232592 A CN 111232592A
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China
Prior art keywords
fixed
paint
slip table
image sensor
cylinder
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Granted
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CN202010125109.3A
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Chinese (zh)
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CN111232592B (en
Inventor
杨龙兴
顾杰宁
杨浩轩
张陈
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Jiangsu University of Technology
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Jiangsu University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • B08B1/165Scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N2021/0106General arrangement of respective parts
    • G01N2021/0112Apparatus in one mechanical, optical or electronic block

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  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Pathology (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Immunology (AREA)
  • Analytical Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Coating Apparatus (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention relates to the field of radiator design, in particular to a black paint detection and paint removal device for a radiator, which comprises a conveyor belt and a workbench, wherein a workpiece is placed on the conveyor belt for transportation, a first image sensor and a proximity switch are arranged on the conveyor belt, the first image sensor and the proximity switch are sequentially arranged at intervals along the conveying direction of the conveyor belt, a limiting mechanism used for fixing the workpiece is arranged on the table top of the workbench, a manipulator and a movable module are fixed on the workbench, the manipulator can move the workpiece on the conveyor belt to the limiting mechanism for fixing, a paint removal knife and a second image sensor are fixed on the movable module, the movable module drives the paint removal knife to move in any direction X, Y, Z so as to remove the paint on the workpiece at the limiting mechanism, the manipulator is used for placing the workpiece with the redundant black paint on the limiting mechanism of the workbench for fixing, and controlling the paint removal knife to scrape the redundant paint, the whole process is automated, and the production efficiency is greatly improved.

Description

Black paint detection and paint removal device of radiator
Technical Field
The invention relates to the field of radiator design, in particular to a black paint detection and paint removal device for a radiator.
Background
Each computer has a heat dissipation device, and each heat dissipation device needs to be painted on the surface and remove useless paint or wrongly sprayed paint before the product is manufactured, so that the process and the appearance of the whole product after leaving a factory can meet the requirements of customers. If some black paint covers some cracks or self defects of the copper pipe or the fin by carelessness, the difficulty of a detector in the last detection procedure is increased, and the black paint detection is commonly carried out by the following steps: the radiator is placed on the conveyer belt, then several workers sit on the conveyer belt edge, go to the position of observing the black paint with the naked eye and spray the position in unnecessary place, then perceive that there is unnecessary black paint just to pick up and see, take wet cloth or knife and remove unnecessary black paint, detection efficiency is slower and the accuracy of detection is not high.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a black paint detection and paint removal device for a radiator, which can greatly improve the detection efficiency and accurately remove redundant black paint.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a black lacquer of radiator detects and paint removal device, including conveyer belt and workstation, the work piece is placed and is transported on the conveyer belt, arrange first image sensor and proximity switch on the conveyer belt, first image sensor, proximity switch is along the direction of transmission interval arrangement in proper order of conveyer belt, arrange the stop gear who is used for fixed work piece on the mesa of workstation, fixed manipulator and portable module on the workstation, the manipulator can remove the work piece on the conveyer belt to stop gear department fixed, fixed paint removal sword and second image sensor on the portable module, portable module drives the removal that the paint removal sword realized X, Y, Z arbitrary direction so that remove paint to the work piece of stop gear department and handle.
The manipulator includes revolving cylinder, swing arm, telescopic cylinder and clamping jaw, and revolving cylinder's cylinder body is fixed on the mesa of workstation, and revolving cylinder's vertical abrin of piston rod arranges, and the swing arm level is arranged, and the one end of swing arm and revolving cylinder's piston rod link to each other, and telescopic cylinder's cylinder body is fixed at the other end of swing arm, and telescopic cylinder's piston rod is vertical to be arranged downwards, and the clamping jaw is fixed at telescopic cylinder's piston rod lower extreme.
The first image sensor is fixed above the belt surface of the conveyor belt through a support, the support is an angle formed by two strips, one strip is vertically fixed on a support body on one side of the conveyor belt, the other strip horizontally overhangs above the belt surface of the conveyor belt, and the first image sensor is fixed on the strip.
The proximity switch is fixed on the frame body on one side of the conveyor belt.
The limiting mechanism comprises a groove formed in the table top of the workbench and a limiting cylinder arranged on one side of the groove, a push plate is vertically fixed to the end portion of a piston rod of the limiting cylinder, and a workpiece is arranged in the groove and is pushed to abut against the workpiece through the limiting cylinder to be fixed.
But portable module is by X to the slip table module, Y constitutes to slip table module and Z to the slip table module, X is two and be parallel to each other to the slip table module, two X are fixed in the top of workstation through the support frame respectively to the slip table module, Y is fixed respectively on two X slip tables to the slip table of slip table module to the both ends of slip table module, second image sensor and Z are fixed on Y is to the slip table of slip table module to the upper end of slip table module, it fixes on Z is to the slip table of slip table module to remove the lacquer sword, the groove arrangement is between two X to the slip table module.
Has the advantages that: when the device is used, a workpiece is conveyed on a conveyor belt, a first image sensor detects the passing workpiece, black paint on the workpiece is scanned, then the black paint is compared with black paint existing in an image of a normal workpiece to determine whether redundant black paint exists or not, if the redundant black paint exists, a proximity switch receives a signal, when the workpiece with the redundant black paint is conveyed to the proximity switch, the conveyor belt is controlled to stop, the workpiece is placed at a limiting mechanism of a paint removing workbench to be fixed by a manipulator, the position of the redundant black paint of the workpiece is obtained by taking a picture by a second image sensor, the XY position corresponding to the black paint is recorded, the position of the redundant black paint is resolved through the image position, the XY distance is uploaded to an upper computer and converted into pulse displacement, an XY shaft drives a paint removing knife to move to the corresponding position, and then a Z shaft moves downwards to abut against the periphery of a paint removing block, confirm the position of paint removal sword motion with the size of lacquer piece, get the motion that the biggest diameter of lacquer piece removed the lacquer sword for range control, remove the lacquer sword from a left side and turn right and scrape, from last down scraping, make a round trip to move many times at every turn, ensure that unnecessary lacquer is scraped, hang after finishing, rethread second image sensor acquires the work piece and whether has the existence of unnecessary black lacquer yet, just utilize the manipulator to put back the conveyer belt with the work piece after confirming not having unnecessary black lacquer, whole process realizes automatic detection and paint removal, the production efficiency is improved greatly.
Drawings
FIG. 1 is a block diagram of the present invention;
fig. 2 is a partial structural view of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.
The utility model provides a black paint of radiator detects and paint removal device, including conveyer belt 10 and workstation 20, the work piece 30 is placed and is transported on conveyer belt 10, arrange first image sensor 40 and proximity switch 50 on the conveyer belt 10, first image sensor 40, proximity switch 50 arranges along conveyer belt 10's transmission direction interval in proper order, arrange the stop gear who is used for fixed work piece 30 on the mesa of workstation 20, fixed manipulator and portable module on the workstation 20, the manipulator can move the work piece 30 on the conveyer belt 10 to stop gear department fixed, fixed paint removal sword 61 and second image sensor 62 on the portable module, portable module drives paint removal sword 61 and realizes X, Y, Z arbitrary direction's removal so that carry out the paint removal to the work piece 30 of stop gear department and handle. When the device is used, a workpiece 30 is conveyed on a conveyor belt 10, a first image sensor 40 detects the passing workpiece 30, black paint on the workpiece 30 is scanned, then the black paint is compared with black paint existing in a normal image of the workpiece 30 to determine whether redundant black paint exists, if the redundant black paint exists, a proximity switch 50 receives a signal, when the workpiece 30 with the redundant black paint is conveyed to the proximity switch 50, the conveyor belt 10 is controlled to stop, the workpiece 30 is placed at a limiting mechanism of a paint removing workbench 20 to be fixed by a manipulator, the position of the redundant black paint of the workpiece 30 is obtained by taking a picture by a second image sensor 62, the position of XY corresponding to the black paint is recorded, the position of the redundant black paint is resolved by the image position, the XY distance is uploaded to an upper computer and then converted into pulse displacement, an XY shaft drives a paint removing knife to move to the corresponding position, and a Z shaft moves downwards to the periphery of a paint removing block, confirm the position that removes the motion of lacquer sword 61 with the size of lacquer piece, get the maximum diameter of lacquer piece and remove the motion of lacquer sword 61 for the scope control, remove lacquer sword 61 and turn right from a left side and scrape, from last down scraping, make a round trip to move many times at every turn, ensure that unnecessary lacquer is scraped, hang after, rethread second image sensor 62 acquires whether the work piece 30 has the existence of unnecessary black lacquer yet, confirm not have behind the unnecessary black lacquer just utilize the manipulator to put back conveyer belt 10 with work piece 30, the whole process realizes automated inspection and paint removal, the production efficiency is greatly improved.
Further, the manipulator comprises a rotary cylinder 71, a swing arm 72, a telescopic cylinder 73 and a clamping jaw 74, wherein a cylinder body of the rotary cylinder 71 is fixed on the table top of the workbench 20, a piston rod of the rotary cylinder 71 is arranged in a vertical mode, the swing arm 72 is arranged horizontally, one end of the swing arm 72 is connected with the piston rod of the rotary cylinder 71, a cylinder body of the telescopic cylinder 73 is fixed at the other end of the swing arm 72, the piston rod of the telescopic cylinder 73 is arranged in a vertical mode downwards, and the clamping jaw 74 is fixed at the lower end of the piston rod of the telescopic cylinder 73. The workpiece 30 is conveyed by rotating the rotary cylinder 71 to move the clamping jaws 74 between the conveyor belt 10 and the worktable 20.
Preferably, the first image sensor 40 is fixed above the belt surface of the conveyor belt 10 by means of a bracket 80, the bracket 80 being an angle formed by two strips, one of which is vertically fixed on a frame on one side of the conveyor belt 10, the other of which horizontally overhangs the belt surface of the conveyor belt 10 and to which the first image sensor 40 is fixed.
Preferably, the proximity switch 50 is fixed to a side frame of the conveyor belt 10.
Furthermore, the limiting mechanism comprises a groove 91 formed in the table top of the workbench 20 and a limiting cylinder 92 arranged on one side of the groove 91, a push plate 93 is vertically fixed at the end of a piston rod of the limiting cylinder 92, the workpiece 30 is arranged in the groove 91 and is fixed by pushing the push plate 93 to press against the workpiece 30 through the limiting cylinder 92, and the workpiece 30 is fixed by being pressed against the groove wall of the groove 91.
Further, but movable module is by X to slip table module 101, Y constitutes to slip table module 102 and Z to slip table module 103, X is two and parallel to each other to slip table module 101, two X are fixed in the top of workstation 20 through support frame 104 respectively to slip table module 101, Y is fixed respectively on two X slip tables to slip table module 101 to the both ends of slip table module 102, second image sensor 62 and Z are fixed on Y is to the slip table of slip table module 102 to the upper end of slip table module 103, except that lacquer sword 61 is fixed on Z is to the slip table of slip table module 103, recess 91 is arranged between two X to slip table module 101.
It should be understood that the above-described specific embodiments are merely illustrative of the present invention and are not intended to limit the present invention. Obvious variations or modifications which are within the spirit of the invention are possible within the scope of the invention.

Claims (6)

1. The utility model provides a black lacquer of radiator detects and paint removal device which characterized in that: including conveyer belt (10) and workstation (20), work piece (30) are placed and are transported on conveyer belt (10), arrange first image sensor (40) and proximity switch (50) on conveyer belt (10), first image sensor (40), proximity switch (50) are along the direction of transmission of conveyer belt (10) interval arrangement in proper order, arrange the stop gear who is used for fixed work piece (30) on the mesa of workstation (20), fixed manipulator and portable module on workstation (20), the manipulator can move work piece (30) on conveyer belt (10) to stop gear department fixed, fixed paint removal sword (61) and second image sensor (62) on the portable module, portable module drives paint removal sword (61) and realizes X, Y, Z arbitrary direction's removal so that carry out the paint removal to work piece (30) of stop gear department and handle.
2. The black paint detecting and paint removing device for a heat sink according to claim 1, wherein: the manipulator includes revolving cylinder (71), swing arm (72), telescopic cylinder (73) and clamping jaw (74), the cylinder body of revolving cylinder (71) is fixed on the mesa of workstation (20), the vertical abrin of piston rod of revolving cylinder (71) arranges, swing arm (72) level is arranged, the one end of swing arm (72) links to each other with the piston rod of revolving cylinder (71), the cylinder body of telescopic cylinder (73) is fixed at the other end of swing arm (72), the vertical downward arrangement of piston rod of telescopic cylinder (73), the lower extreme at telescopic cylinder (73) is fixed in clamping jaw (74).
3. The black paint detecting and paint removing device for a heat sink according to claim 2, wherein: the first image sensor (40) is fixed above the belt surface of the conveyor belt (10) through a support (80), the support (80) is an angle formed by two strips, one strip is vertically fixed on a frame body on one side of the conveyor belt (10), the other strip horizontally overhangs above the belt surface of the conveyor belt (10), and the first image sensor (40) is fixed on the strip.
4. The black paint detecting and paint removing device for heat sink according to claim 3, wherein: the proximity switch (50) is fixed on a frame body on one side of the conveyor belt (10).
5. The black paint detecting and paint removing device for heat sink according to claim 4, wherein: the limiting mechanism comprises a groove (91) formed in the table top of the workbench (20) and a limiting cylinder (92) arranged on one side of the groove (91), a push plate (93) is vertically fixed to the end portion of a piston rod of the limiting cylinder (92), and the workpiece (30) is arranged in the groove (91) and is fixed by pushing the push plate (93) to abut against the workpiece (30) through the limiting cylinder (92).
6. The black paint detecting and paint removing device for heat sinks according to claim 5, wherein: but movable module is by X to slip table module (101), Y constitutes to slip table module (102) and Z to slip table module (103), X is two and parallel to each other to slip table module (101), two X are fixed in the top of workstation (20) through support frame (104) respectively to slip table module (101), Y is fixed respectively on the slip table of two X to slip table module (101) to the both ends of slip table module (102), second image sensor (62) and Z are fixed on the slip table of Y to slip table module (102) to the upper end of slip table module (103), it fixes on the slip table of Z to slip table module (103) to remove lacquer sword (61), recess (91) are arranged between two X to slip table module (101).
CN202010125109.3A 2020-02-27 2020-02-27 Black paint detection and paint removal device of radiator Active CN111232592B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112122283A (en) * 2020-09-10 2020-12-25 太和县大华能源科技有限公司 Lead acid battery plastics are retrieved and are used dust disengaging device
CN114618905A (en) * 2022-02-22 2022-06-14 浙江大学 Automatic control device and method for stretching amount in aluminum profile stretching and straightening
CN114636613A (en) * 2022-03-17 2022-06-17 昆明理工大学 Instrument and meter detection device based on automation

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JP2009103514A (en) * 2007-10-22 2009-05-14 Kubota Matsushitadenko Exterior Works Ltd Painting defect inspection method
CN102059457A (en) * 2010-10-29 2011-05-18 深圳市大族激光科技股份有限公司 Laser paint-removing system and method
CN205081641U (en) * 2015-10-30 2016-03-09 无锡锡山安达防爆电气设备有限公司 Automatic paint removal machine of motor stator
CN108435713A (en) * 2018-03-29 2018-08-24 苏州香农智能科技有限公司 A kind of wheel hub paint removal system based on machine vision
CN110624719A (en) * 2018-06-25 2019-12-31 宝山钢铁股份有限公司 Anticorrosive paint spraying device of steel pipe

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009103514A (en) * 2007-10-22 2009-05-14 Kubota Matsushitadenko Exterior Works Ltd Painting defect inspection method
CN102059457A (en) * 2010-10-29 2011-05-18 深圳市大族激光科技股份有限公司 Laser paint-removing system and method
CN205081641U (en) * 2015-10-30 2016-03-09 无锡锡山安达防爆电气设备有限公司 Automatic paint removal machine of motor stator
CN108435713A (en) * 2018-03-29 2018-08-24 苏州香农智能科技有限公司 A kind of wheel hub paint removal system based on machine vision
CN109174831A (en) * 2018-03-29 2019-01-11 苏州香农智能科技有限公司 A kind of wheel hub paint removal system based on machine vision
CN110624719A (en) * 2018-06-25 2019-12-31 宝山钢铁股份有限公司 Anticorrosive paint spraying device of steel pipe

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112122283A (en) * 2020-09-10 2020-12-25 太和县大华能源科技有限公司 Lead acid battery plastics are retrieved and are used dust disengaging device
CN112122283B (en) * 2020-09-10 2022-11-22 太和县大华能源科技有限公司 Dust separation device for lead-acid battery plastic recovery
CN114618905A (en) * 2022-02-22 2022-06-14 浙江大学 Automatic control device and method for stretching amount in aluminum profile stretching and straightening
CN114618905B (en) * 2022-02-22 2023-01-03 浙江大学 Automatic control device and method for stretching amount in aluminum profile stretching and straightening
CN114636613A (en) * 2022-03-17 2022-06-17 昆明理工大学 Instrument and meter detection device based on automation

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