CN109174831A - A kind of wheel hub paint removal system based on machine vision - Google Patents
A kind of wheel hub paint removal system based on machine vision Download PDFInfo
- Publication number
- CN109174831A CN109174831A CN201810875501.2A CN201810875501A CN109174831A CN 109174831 A CN109174831 A CN 109174831A CN 201810875501 A CN201810875501 A CN 201810875501A CN 109174831 A CN109174831 A CN 109174831A
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- China
- Prior art keywords
- wheel hub
- paint removal
- machine vision
- processing stations
- pan feeding
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- Pending
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- 239000003973 paint Substances 0.000 title claims abstract description 40
- 238000012545 processing Methods 0.000 claims abstract description 55
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 13
- 230000033001 locomotion Effects 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 5
- 238000011835 investigation Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000013404 process transfer Methods 0.000 description 1
- 238000012857 repacking Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
- Cleaning In General (AREA)
- Spray Control Apparatus (AREA)
- Laser Beam Processing (AREA)
Abstract
The wheel hub paint removal system based on machine vision that present invention discloses a kind of, including pan feeding pipeline, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations and discharging transmission line, the pan feeding pipeline, processing stations and discharging transmission line are corresponding in turn to setting, the type identifier mechanism is located at pan feeding pipeline side, the articulated robot and hub positions identification mechanism are located at the two sides of processing stations, and the laser cleaning system and dust-exbaust system are correspondingly arranged with processing stations.Present invention employs machine vision, guide Automatic laser paint removal process, therefore exact requirements are not done to the discharge position of coming of wheel hub, reduce the required precision of wheel hub early period or laser fixed step, improve the efficiency of paint removal process, the movement of Investigation of Laser Delacquer-ing is carried out using automatic movement mechanism, improves utilization rate of equipment and installations and employee's labor productivity.
Description
Technical field
The wheel hub paint removal system based on machine vision that the present invention relates to a kind of.
Background technique
With the popularization of vehicle, vehicle accessory is also more and more needed by the public.Wheel hub is as very big on vehicle appearance
Dicoration, it is more and more fastidious.Individual character wheel hub is also becoming increasingly popular.Wheel hub also becomes repacking shops, fast-selling product.Automobile
Wheel hub is an important component of auto parts and components, along with the growth of Chinese automobile Parts mapping, wheel hub industry by
Gradually develop.On long terms, the rapid growth of China's GDP provides wide demand space for automobile industry, and vapour
The demand of wheel hub will increase with the growth of automobile sales volume.Coming years Chinese automobile sales volume is expected to sustained, stable growth,
The opportunity of development is provided for automotive hub industry.
Chinese market investigates the analysis of Chinese automobile wheel hub Industry and development trend research report (2017 of Online release
Year version) think, Chinese low retention level and increasing purchasing power determine that China quickly popularizes the phase still in automobile, in advance
Meter Future of Chinese Automobile produces pin gauge mould per year and is up to 50,000,000, the corresponding wheel industry country market OEM and AM rule
Mould will be respectively 39,000,000,000 yuan and 9,000,000,000 yuan.And with the lasting promotion of Chinese wheel Enterprise International Competition, the following wheel outlet
Market scale will be expected to break through 13,000,000,000 yuan.
The surface treatment of wheel hub production phase is the important ring of wheel hub processing technology, and the product of wheel hub spraying process closes
Lattice rate is only 85%-90%, wherein 10% wheel hub all must paint removal reprocess and spray again, calculated according to 10% rejection rate, it is domestic
There to be at least 20,000,000 wheel hubs to need to carry out paint removal.Existing stage paint removal is wheel hub to be positioned, by artificial loading and unloading by swashing
Light device carries out paint removal movement according to the model wheel hub model, except the wheel hub after complete paint is again by manual handling to pipeline.Mesh
Preceding artificial loading and unloading efficiency and position error rate are clearly unable to satisfy the production requirement of automation industry wheel hub at present.
Summary of the invention
The purpose of the present invention is to provide a kind of to identify hub type and registration position using machine vision, guidance
Automatic laser paint removal process;Due to using machine vision, therefore exact requirements are not done to the discharge position of coming of wheel hub, before reducing
The required precision of phase wheel hub or laser fixed step improves the efficiency of paint removal process, is swashed using automatic movement mechanism
The movement of light paint removal improves the wheel hub paint removal system based on machine vision of utilization rate of equipment and installations and employee's labor productivity.
The technical scheme is that a kind of wheel hub paint removal system based on machine vision, for the paint removal of hub surface,
Including pan feeding pipeline, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions cognitron
Structure, processing stations and discharging transmission line, the pan feeding pipeline, processing stations and discharging transmission line are corresponding in turn to setting,
The type identifier mechanism is located at pan feeding pipeline side and is correspondingly arranged up and down with pan feeding pipeline, the joint machine
People and hub positions identification mechanism are located at the two sides of processing stations, and the laser cleaning system is located at the articulated robot
End, the dust-exbaust system be set on articulated robot and be located at the laser cleaning system side, the laser cleaning
System and dust-exbaust system are correspondingly arranged with processing stations, and the hub positions identification mechanism is corresponding with above and below processing stations to be set
It sets, the processing stations include that pedestal, lifting pipeline and processing base face, the lifting pipeline and processing base face are set respectively
It is placed on pedestal, the processing base face is located in lifting pipeline.
In a preferred embodiment of the present invention, type identifier station and type identifier are provided on the pan feeding pipeline
Mechanism is correspondingly arranged.
In a preferred embodiment of the present invention, the processing base face side is also correspondingly arranged on centering positioning mechanism.
In a preferred embodiment of the present invention, two lateral roofs of the lifting pipeline are also correspondingly arranged on photoelectric sensing
Device.
In a preferred embodiment of the present invention, the pan feeding pipeline, type identifier mechanism, articulated robot, laser
Shield is also correspondingly arranged on outside cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations and discharging transmission line
Cover.
In a preferred embodiment of the present invention, the type identifier mechanism is made of camera, camera lens and light source.
In a preferred embodiment of the present invention, the laser cleaning system by laser generator, lens, galvanometer, board,
Power supply box and cooling system composition.
In a preferred embodiment of the present invention, the hub positions identification mechanism is equally by camera, camera lens and light source group
At.
Of the present invention is a kind of wheel hub paint removal system based on machine vision, and the present invention identifies wheel using machine vision
Hub model and registration position guide Automatic laser paint removal process;Due to using machine vision, therefore to the supplied materials of wheel hub
Exact requirements are not done in position, reduce the required precision of wheel hub early period or laser fixed step, improve the efficiency of paint removal process,
The movement of Investigation of Laser Delacquer-ing is carried out using automatic movement mechanism, improves utilization rate of equipment and installations and employee's labor productivity.
Detailed description of the invention
Fig. 1 is the structural schematic diagram in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the present invention;
Fig. 2 is the structural representation of processing stations in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the present invention
Figure;
Fig. 3 is the structural schematic diagram of shield in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the present invention;
Fig. 4 is the work flow diagram in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the present invention.
Specific embodiment
The preferred embodiments of the present invention will be described in detail below so that advantages and features of the invention can be easier to by
It will be appreciated by those skilled in the art that so as to make a clearer definition of the protection scope of the present invention.
It is of the present invention to be used for as shown in Fig. 1 combination Fig. 2-Fig. 4 for a kind of wheel hub paint removal system based on machine vision
The paint removal of hub surface, including pan feeding pipeline 1, type identifier mechanism 2, articulated robot 3, laser cleaning system 4, dust discharge system
System 5, hub positions identification mechanism 6, processing stations 7 and discharging transmission line 8, the pan feeding pipeline 1, processing stations 7 and
Discharging transmission line 8 is corresponding in turn to setting, and the type identifier mechanism 2 is located at 1 side of pan feeding pipeline and conveys with pan feeding
About 1 line is correspondingly arranged, and type identifier station 9 is provided on the pan feeding pipeline 1 and is correspondingly arranged with type identifier mechanism 2,
The articulated robot 3 and hub positions identification mechanism 6 are located at the two sides of processing stations 7, the laser cleaning system 4
In the end of the articulated robot 3, the dust-exbaust system 5 is set on articulated robot 3 and is located at the laser cleaning system
It unites 4 sides, the laser cleaning system 4 and dust-exbaust system 5 are correspondingly arranged with processing stations 7, the hub positions cognitron
Structure 6 is correspondingly arranged with about 7 processing stations, and the processing stations 7 include pedestal 71, lifting pipeline 72 and processing base face
73, the lifting pipeline 72 and processing base face 73 are respectively arranged on pedestal 71, and the processing base face 73 is located at lifting conveying
In line 72,73 side of processing base face is also correspondingly arranged on centering positioning mechanism 74, the two sides top of the lifting pipeline 72
Portion is also correspondingly arranged on photoelectric sensor 75, the pan feeding pipeline 1, type identifier mechanism 2, articulated robot 3, laser cleaning
Shield is also correspondingly arranged on outside system 4, dust-exbaust system 5, hub positions identification mechanism 6, processing stations 7 and discharging transmission line 8
Cover 10, the type identifier mechanism 2 is made of camera, camera lens and light source, the laser cleaning system 4 by laser generator, thoroughly
Mirror, galvanometer, board, power supply box and cooling system composition, the hub positions identification mechanism 6 is equally by camera, camera lens and light source
Composition.
The effect of pan feeding pipeline is that wheel hub to be processed is delivered to type identifier station and processing stations;
The effect of type identifier mechanism is identification model, identifies the model of station wheel hub, calls for different models different
Articulated robot run trace;
Type identifier mechanism includes camera, camera lens, light source, industrial personal computer, image processing algorithm etc., the wheel hub warp on pan feeding pipeline
Type identifier station is crossed, camera is taken pictures, and image processing system analyzes hub type specification, and type identifier mechanism completes hub type
Identification calls robot to be directed to the motion profile of the model wheel hub;
It is directed to the present invention, is not limited to be taken pictures by fixed camera, it is all to be taken pictures determining wheel hub accurate position coordinates using camera
With the mode of angle value, fall within the scope of the present invention.
The effect of articulated robot is to make laser cleaning system and dust-exbaust system along the run trace planned, by wheel hub
The paint on surface is cleaned out;
The effect of galvanometer is that point-like laser is converted to linear laser in laser cleaning system, to improve the efficiency of wheel hub cleaning,
And the width of line is adjustable;Laser cleaning system is separated laser head with laser generator by optical fiber, and then may be implemented to swash
Shaven head is mounted on the laser cleaning that wheel hub is carried out on articulated robot;
The effect of hub positions identification mechanism is to carry out position identification to the wheel hub for reaching processing stations and after positioning, is led to
Positioning valve core bore is crossed in the position of a circumferential direction, wheel hub positioning start point information is sent to articulated robot, thus into one
Walk the track initial point for determining articulated robot;
The effect of processing stations be will be delivered to processing stations wheel hub to be processed to feel relieved, and on the basis of basal plane under wheel hub into
Row wheel hub positioning, make wheel hub in process will not position offset;After processing is completed, wheel hub is transferred out into processing stations;
The effect of dust-exbaust system is that laser is removed exhaust gas, the flue dust collecting generated in painting process, is focused on;
The effect of discharging transmission line is that the wheel hub that will be completed the process transfers out;
The effect of outer cover is to protect integral device;
The effect of pedestal is the installation foundation of entire processing stations;
The effect for going up and down pipeline is to drop to wheel hub to be processed in processing base face, and the wheel hub completed the process is risen and is held up,
And wheel hub is transferred out from processing stations;
The effect of photoelectric sensor is whether in place to incude wheel hub;
The effect of centering positioning mechanism is that wheel hub to be processed is felt relieved, and it is all consistent that wheel hub processing all in this way, which is center,
, and the wheel hub felt relieved is positioned, so that wheel hub is not had the offset of position in process;
The effect of processing base face is that the processing of all wheel hubs is made to be fallen in processing base face with the lower basal plane of wheel hub as processing
Benchmark.
It for the present invention, is not limited to for laser head being fixed on articulated robot, including articulated robot grabs wheel hub
And the mode for cleaning the fixed realization of laser head;
For the present invention, it is not limited to the artificial articulated robot of machine, can also be the truss robot or other shapes of multi-joint
The robot of formula;
It for the present invention, is not limited to using optical fiber laser, also includes the laser of other forms, other principles;
For the present invention, it is not limited to the above structure type and structure element, it is all that hub surface oil is carried out using laser
Paint remove working principle in protection scope.
Of the present invention is a kind of wheel hub paint removal system based on machine vision, and the present invention identifies wheel using machine vision
Hub model and registration position guide Automatic laser paint removal process;Due to using machine vision, therefore to the supplied materials of wheel hub
Exact requirements are not done in position, reduce the required precision of wheel hub early period or laser fixed step, improve the efficiency of paint removal process,
The movement of Investigation of Laser Delacquer-ing is carried out using automatic movement mechanism, improves utilization rate of equipment and installations and employee's labor productivity.
The foregoing is merely a specific embodiment of the invention, but scope of protection of the present invention is not limited thereto, any
Those skilled in the art within the technical scope disclosed by the invention, can without the variation that creative work is expected or
Replacement, should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be limited with claims
Subject to fixed protection scope.
Claims (8)
1. a kind of wheel hub paint removal system based on machine vision, the paint removal for hub surface, it is characterised in that: defeated including pan feeding
Line sending, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations
And discharging transmission line, the pan feeding pipeline, processing stations and discharging transmission line are corresponding in turn to setting, the type identifier
Mechanism is located at pan feeding pipeline side and is correspondingly arranged up and down with pan feeding pipeline, the articulated robot and hub positions
Identification mechanism is located at the two sides of processing stations, and the laser cleaning system is located at the end of the articulated robot, described
Dust-exbaust system is set on articulated robot and is located at the laser cleaning system side, the laser cleaning system and dust discharge system
System is correspondingly arranged with processing stations, and the hub positions identification mechanism is correspondingly arranged up and down with processing stations, the processing work
Position includes that pedestal, lifting pipeline and processing base face, the lifting pipeline and processing base face are respectively arranged on pedestal, institute
Processing base face is stated to be located in lifting pipeline.
2. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the pan feeding pipeline
On be provided with type identifier station and be correspondingly arranged with type identifier mechanism.
3. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the processing base face one
Side is also correspondingly arranged on centering positioning mechanism.
4. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the lifting pipeline
Two lateral roofs be also correspondingly arranged on photoelectric sensor.
5. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the pan feeding conveying
Line, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations with
And shield is also correspondingly arranged on outside discharging transmission line.
6. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the type identifier machine
Structure is made of camera, camera lens and light source.
7. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the laser cleaning system
System is made of laser generator, lens, galvanometer, board, power supply box and cooling system.
8. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the hub positions are known
Other mechanism is equally made of camera, camera lens and light source.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201810268494X | 2018-03-29 | ||
CN201810268494.XA CN108435713A (en) | 2018-03-29 | 2018-03-29 | A kind of wheel hub paint removal system based on machine vision |
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CN109174831A true CN109174831A (en) | 2019-01-11 |
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CN201810268494.XA Pending CN108435713A (en) | 2018-03-29 | 2018-03-29 | A kind of wheel hub paint removal system based on machine vision |
CN201810875501.2A Pending CN109174831A (en) | 2018-03-29 | 2018-08-03 | A kind of wheel hub paint removal system based on machine vision |
CN201821244186.5U Active CN208662001U (en) | 2018-03-29 | 2018-08-03 | A kind of wheel hub paint removal system based on machine vision |
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CN201810268494.XA Pending CN108435713A (en) | 2018-03-29 | 2018-03-29 | A kind of wheel hub paint removal system based on machine vision |
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CN201821244186.5U Active CN208662001U (en) | 2018-03-29 | 2018-08-03 | A kind of wheel hub paint removal system based on machine vision |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109926722A (en) * | 2019-01-16 | 2019-06-25 | 秦皇岛信越智能装备有限公司 | System and method for removing coating of hub bolt hole by laser |
CN110586581A (en) * | 2019-10-22 | 2019-12-20 | 杭州中车数字科技有限公司 | Full-automatic wheel set surface laser paint removing device |
CN111014188A (en) * | 2019-12-26 | 2020-04-17 | 中信戴卡股份有限公司 | Laser paint removing workstation |
CN111232592A (en) * | 2020-02-27 | 2020-06-05 | 江苏理工学院 | Black paint detection and paint removal device of radiator |
CN112518592A (en) * | 2020-11-30 | 2021-03-19 | 深圳远荣智能制造股份有限公司 | Intelligent paint removing system and method |
CN114160506A (en) * | 2021-11-12 | 2022-03-11 | 国能铁路装备有限责任公司 | Brake beam cleaning line and method |
WO2022062099A1 (en) * | 2020-09-27 | 2022-03-31 | 厦门理工学院 | Real-time monitoring system for laser cleaning, and monitoring method therefor |
CN116441244A (en) * | 2023-03-28 | 2023-07-18 | 中建三局第一建设工程有限责任公司 | Laser cleaning robot control method based on machine vision |
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CN108435713A (en) * | 2018-03-29 | 2018-08-24 | 苏州香农智能科技有限公司 | A kind of wheel hub paint removal system based on machine vision |
CN109605429B (en) * | 2018-12-06 | 2020-10-09 | 蒋玉素 | Cleanable curved shaver |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109926722A (en) * | 2019-01-16 | 2019-06-25 | 秦皇岛信越智能装备有限公司 | System and method for removing coating of hub bolt hole by laser |
CN110586581A (en) * | 2019-10-22 | 2019-12-20 | 杭州中车数字科技有限公司 | Full-automatic wheel set surface laser paint removing device |
CN111014188A (en) * | 2019-12-26 | 2020-04-17 | 中信戴卡股份有限公司 | Laser paint removing workstation |
CN111232592A (en) * | 2020-02-27 | 2020-06-05 | 江苏理工学院 | Black paint detection and paint removal device of radiator |
CN111232592B (en) * | 2020-02-27 | 2021-08-24 | 江苏理工学院 | Black paint detection and paint removal device of radiator |
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CN112518592A (en) * | 2020-11-30 | 2021-03-19 | 深圳远荣智能制造股份有限公司 | Intelligent paint removing system and method |
CN114160506A (en) * | 2021-11-12 | 2022-03-11 | 国能铁路装备有限责任公司 | Brake beam cleaning line and method |
CN116441244A (en) * | 2023-03-28 | 2023-07-18 | 中建三局第一建设工程有限责任公司 | Laser cleaning robot control method based on machine vision |
CN116441244B (en) * | 2023-03-28 | 2023-10-27 | 中建三局第一建设工程有限责任公司 | Laser cleaning robot control method based on machine vision |
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CN208662001U (en) | 2019-03-29 |
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