CN107378085A - One kind is based on machine vision intelligence deburring flexibility automatic processing system - Google Patents
One kind is based on machine vision intelligence deburring flexibility automatic processing system Download PDFInfo
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- CN107378085A CN107378085A CN201710682296.3A CN201710682296A CN107378085A CN 107378085 A CN107378085 A CN 107378085A CN 201710682296 A CN201710682296 A CN 201710682296A CN 107378085 A CN107378085 A CN 107378085A
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- wheel hub
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- support
- deburring
- control module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses one kind to be based on machine vision intelligence deburring flexibility automatic processing system, including support body and electric cabinet, the support body is provided with deburring module, lift conveyor module and fan-shaped identification module, using the disengaging system for lifting conveyor module completion wheel hub and enter position to be processed, then the centering and positioning of wheel hub are completed using wheel hub fixed mechanism, subsequently the region to be processed of wheel hub is identified using fan-shaped identification module, finally deburrer is driven to carry out deburring to the side wall of spoke sector region vertical direction according to the row cutter track footpath that the recognition result of fan-shaped identification module is planned according to system using three coordinate motion mechanisms, whole process all automates, can according to the size and spoked shape of different wheel hubs generate corresponding to machining path;And connected between cutting tool and three coordinate motion mechanisms using air supporting head, the burr of different height and thickness is applicable, while the processing dynamics of deburring can be adjusted, protect the shiny surface of non-burr.
Description
Technical field
The present invention relates to machinery production field, further to a kind of wheel hub process equipment, and in particular to one kind is based on machine
Device Visual intelligent deburring flexibility automatic processing system.
Background technology
Wheel hub, it is wide support the drum-shaped of tire, metal parts of the center on axle in tire, is called wheel rim, steel
Circle, wheel, tire bell.Before putting goods on the market, wheel hub is needed by strict surface treatment, such as most common baking vanish, and
Need to be handled the burr on hub surface before surface treatment, traditional burr removing method is mostly that operation is manual
Or automanual deburring tool such as emery wheel, sand paper, wire wheel, wire brush.In order to improve the effect of wheel hub deburring
Rate, people attempt to complete automatically removing burr using machinery, and Chinese patent CN102848282A discloses a kind of full-automatic wheel hub and gone
Burring machine, it carries out operation of feeding and discharging using manipulator, then completed simultaneously by upper hairbrush and lower hairbrush wheel hub upper surface and
The deburring of lower surface, it is not necessary to worker's manual operations, realize the unmanned production of automation, reduce production cost, improve life
Efficiency is produced, prevents collide with impact of the wheel hub during artificial loading and unloading from causing material road.
But this full-automatic wheel hub flash trimmer, it is to utilize two axle drives above and below wheel hub respectively
Steel wire hairbrush is rotated, but because the two hairbrush are all arranged in parallel with pending wheel hub, it is only used for wheel hub
Upper and lower two end faces carry out deburring polishing when keeping flat, and can not then be processed for the side wall of spoke sector region vertical direction;And
And it is extra on the contrary to the shiny surface that need not carry out deburring because being to carry out deburring processing to end face using wire brush
Damage;And size due to present wheel hub and spoked shape are all not quite similar, single processing mode can not be applied to
All wheel hubs.
The content of the invention
Spoke sector region vertical direction side wall can not be handled in order to solve above-mentioned existing wheel hub deburring equipment presence
On burr, easy damage shiny surface and the problems such as various various sizes of wheel hubs can not be applied to, the invention provides one kind
It is as follows based on machine vision intelligence deburring flexibility automatic processing system, concrete scheme:
One kind is based on machine vision intelligence deburring flexibility automatic processing system, including the support body and electricity being arranged in housing
Case is controlled, the support body is provided with deburring module, lifting conveyor module and fan-shaped identification module, the liter is corresponded on the housing
The upstream and downstream position of drop conveyor module offers charging aperture and discharging opening respectively;The deburring module includes burring knife
Tool and wheel hub fixed mechanism, the deburrer are located at the upper end of the support body, the wheel hub by three coordinate motion mechanisms
Fixed mechanism is located at the bottom of the support body;The lifting conveyor module includes support, and the wheel hub fixed mechanism is positioned at described
Among support, the support body madial wall is provided with some riser guides arranged vertically, the side of the support be provided with it is some can
The sliding block slided along the riser guide, the support are provided with the conveying line mechanism of transmission wheel hub, and the bottom of the support body is set
There is the lift cylinder that the support can be driven to be moved up and down along the riser guide;The fan-shaped identification module includes being located at institute
State the camera fixed beam above support body and the industrial camera in the camera fixed beam.
Further, first slide rail of the three coordinate motions mechanism including two levels located at the support body upper end, two
First slide rail described in bar is arranged in parallel;The second slide rail is slidably connected by the first sliding block on two first slide rails, it is described
Second slide rail and two first slide rails are vertical;Attachment means are provided with by the second sliding block on second slide rail, it is described
Attachment means are provided with the 3rd vertical slide rail, and the deburrer is slidably connected on the 3rd slide rail, the unhairing
Bayonet has the motion that can make vertical direction along the 3rd slide rail.
Further, the deburrer includes the falsework being slidably connected on the 3rd slide rail, the work
Frame is provided with air supporting head, and the lower end of the air supporting head is connected with cutter.
Further, the wheel hub fixed mechanism includes the fixed mount at the bottom in the support body, the fixed mount it is upper
End is provided with horizontally disposed fixed plate, and the master axis arranged vertically, the fixed plate are equipped with by axle sleeve in the fixed plate
Lower section is provided with the stepper motor for being used for driving the master axis rotation;The upper end of the master axis is provided with workbench, the work
Platform is surrounded by dust-proof cover plate, and the centre of the workbench is provided with guide rail electric cylinders, and two output shafts of the guide rail electric cylinders are in
180 ° of arrangements;Two relative sides of the workbench extend vertically upwards the inner support guide rail to form two parallel arrangements, described interior
It is parallel with the output direction of principal axis of the guide rail electric cylinders to support the direction of guide rail, is slidably connected on two inner support guide rails in two
Support, two inner supporting frames and two inner support guide rails are vertical, and two inner supporting frames are connected to the guide rail
On two output shafts of electric cylinders, two inner supporting frames are provided with two groups towards opposite interior support claw group;Interior support claw group described in every group
Include the interior support claws of two parallel arrangements, position corresponding to each described interior support claw is provided with a vertical wheel shaft, four
One fast pulley of size identical and three rollers are respectively equipped with the wheel shaft.
Further, the conveying line mechanism is arranged in parallel in the roller group on the support, the roller including two groups
Group includes rolling stand and some sprocket drums being connected mutually on the rolling stand, the frame bottom are set
There is motor, the support is provided with the drive shaft with motor drive connection, the both ends difference of the drive shaft
It is connected with the roller group of both sides.
Further, it is provided with and gathers materials positioned at the lower section of the sprocket drum on the rolling stand away from the lift cylinder
Bucket;The bottom of the housing is provided with the chip disposable box of the corresponding aggregate bin, offers on the housing and is received for the chip
The opening that collection box is inserted.
Further, the display screen and operating knob electrically connected with the electric cabinet is additionally provided with the housing.
Further, the position of the corresponding charging aperture and the discharging opening is respectively equipped with pan feeding pipeline outside the housing
And discharging transmission line.
Further, be provided with the electric cabinet store the database of different model wheel hub information, processor and with
The control assembly that each several part electrically connects in the processor and system,
The processor includes:
Signal receiving module, the signal receiving module are used to receive the picture that industrial camera collects;
Sector region identification module, the sector region identification module extract wheel hub to be processed according to the picture collected
The parameters of sector region, above-mentioned parameter include number, the number n of sector region and the shape of sector region of spoke,
The sector region is formed by n spoke mean allocation wheel hub;
Matching module, the matching module are used for the wheel hub that will be stored in the parameters of the wheel hub extracted and database
Information carries out contrast matching, and hub type is determined if the match is successful, and initial add is determined according to the sector region of band valve boss
The position of work, then sent to control assembly and rotate wheel hub to be processed to the instruction of initial manufacture position;If it fails to match
Sent to control assembly and wheel hub is sent to discharging opening instruction while sends alarm command to alarm module;
Alarm module, the alarm module are used to send alarm signal;
The control assembly includes:
First control module, first control module are used for the lifting for controlling the lift cylinder, can driven described
Support moves up and down along the riser guide;
Second control module, second control module is used for the start and stop for controlling the motor, so as to drive
Sprocket drum in two series cylinder groups rotates or stopped simultaneously;
3rd control module, the 3rd control module are used to control the flexible of the guide rail electric cylinders, pass through inner supporting frame band
Dynamic interior support claw thereon realizes the positioning or releasing positioning to wheel hub;
4th control module, the 4th control module is used for the start and stop for controlling the stepper motor, fixed so as to drive
The wheel hub of position rotates to an angle, and realizes the regulation of Working position;
5th control module, the 5th control module are used to controlling the motion of the three coordinate motions mechanism, and described the
Five control modules operate deburrer completion pair according to the machined parameters of the wheel hub stored in database by control assembly
The deburring processing of wheel hub sector region, above-mentioned machined parameters include row knife track and the depth of cut.
Further, the processor also includes pipeline monitoring modular, and the pipeline monitoring modular includes photoelectric transfer
Sensor output device and photoelectric sensor reception device, then pass through institute when the signal Transmission of the pipeline monitoring modular
State the instruction that the first control module assigns one " decline " to the lift cylinder;The output device of the photoelectric sensor and institute
State photoelectric sensor reception device and be located at corresponding position and positioned opposite, the light on the rolling stand of roller group described in two groups
Electric transducer is equal with pending hub radius with the distance at the rolling stand midpoint.
The beneficial effects of the present invention are:A kind of machine vision intelligence deburring flexibility that is based on proposed by the present invention adds automatically
Work system, complete the disengaging system of wheel hub and into position to be processed using conveyor module is lifted, then fixed using wheel hub
Mechanism completes the centering and positioning of wheel hub, subsequently the region to be processed of wheel hub is identified using fan-shaped identification module, most
The row planned afterwards using three coordinate motion mechanisms drive deburrer according to system according to the recognition result of fan-shaped identification module
Cutter track footpath carries out deburring to the side wall of spoke sector region vertical direction, and whole process all automates, being capable of basis
Machining path corresponding to size and the spoked shape generation of different wheel hubs, strong applicability;And cutting tool and three coordinate motions
Connected between mechanism using air supporting head, be applicable the burr of different height and thickness, while the processing dynamics of deburring can be adjusted,
Protect the shiny surface of non-burr.
Brief description of the drawings
The stereogram of Fig. 1 embodiment of the present invention 1,
The system architecture schematic block diagram of Fig. 2 embodiment of the present invention 1,
The internal structure schematic diagram of Fig. 3 embodiment of the present invention 1,
The structural representation of the deburring module of Fig. 4 embodiment of the present invention 1,
The structural perspective of the deburrer of Fig. 5 embodiment of the present invention 1,
The structural perspective of the wheel hub fixed mechanism of Fig. 6 embodiment of the present invention 1,
The structural representation of the wheel hub fixed mechanism of Fig. 7 embodiment of the present invention 1,
The structural representation of support claw group in Fig. 8 embodiment of the present invention 1,
Fig. 9 embodiment of the present invention 1 lifts the structural perspective of conveyor module,
Figure 10 embodiment of the present invention 1 lifts the structural side view of conveyor module,
The structural representation of the sprocket drum of Figure 11 embodiment of the present invention 1,
The workflow diagram of Figure 12 embodiment of the present invention 2,
The stereogram of Figure 13 embodiment of the present invention 3,
Figure 14 embodiment of the present invention 3 lifts the structural side view of conveyor module.
Figure number and title:1st, housing, 101, display screen, 102, operating knob, 103, chip disposable box, 2, support body, 3,
Electric cabinet, 4, pan feeding pipeline, 5, discharging transmission line, 6, deburrer, 601, falsework, 602, air supporting head, 603, cutter,
7th, wheel hub fixed mechanism, 701, fixed mount, 702, fixed plate, 703, master axis, 704, stepper motor, 705, dust-proof cover plate,
706th, workbench, 707, guide rail electric cylinders, 708, inner support guide rail, 709, inner supporting frame, 710, interior support claw, 711, fast pulley, 712, rolling
Wheel, 8, three coordinate motion mechanisms, the 801, first slide rail, the 802, first sliding block, the 803, second slide rail, the 804, second sliding block, 805,
3rd slide rail, 9, support, 901, rolling stand, 902, sprocket drum, 903, motor, 904, drive shaft, 905, photoelectric transfer
The output device of sensor, 906, the reception device of photoelectric sensor, 907, aggregate bin, 10, riser guide, 11, sliding block, 12, rise
Sending down abnormally ascending cylinder, 13, industrial camera, 14, fixed beam.
Embodiment
To describe technology contents, construction feature, institute's reached purpose and effect of the present invention in detail, embodiment is hereby enumerated below
And accompanying drawing is coordinated to be explained in detail.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", "front", "rear",
The orientation of the instruction such as "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer ", " upper end ", " lower end " or position are closed
It is based on orientation shown in the drawings or position relationship, to be for only for ease of the description present invention and simplified description, rather than instruction
Or imply that signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that
For limiting the scope of the invention.
Embodiment 1
Refer to shown in Fig. 1 to Fig. 3, the present invention provides a kind of based on the flexible automatic processing system of machine vision intelligence deburring
System, including the support body 2 and electric cabinet 3 being arranged in housing 1, the display screen 101 electrically connected with electric cabinet 3 is additionally provided with housing 1
With operating knob 102, support body 2 is provided with deburring module, lifting conveyor module and fan-shaped identification module, lifting is corresponded on housing 1
The upstream and downstream position of conveyor module offers charging aperture and discharging opening respectively;Corresponding charging aperture and discharging opening outside housing 1
Position is respectively equipped with pan feeding pipeline 4 and discharging transmission line 5.
As shown in figure 4, deburring module includes deburrer 6 and wheel hub fixed mechanism 7, deburrer 6 passes through three
Coordinate motion mechanism 8 is located at the upper end of support body 2, and wheel hub fixed mechanism 7 is located at the bottom of support body 2;
As shown in figure 3, lifting conveyor module includes support 9, wheel hub fixed mechanism 7 is located among support 9, the inner side of support body 2
Wall is provided with some riser guides 10 arranged vertically, and the side of support 9 is provided with some sliding blocks that can be slided along riser guide 10
11, support 9 is provided with the conveying line mechanism of transmission wheel hub, the bottom of support body 2 be provided with can driving arm 9 along riser guide 10
The lift cylinder 12 of lower motion;Fan-shaped identification module includes the camera fixed beam 14 above support body 2 and fixed located at camera
Industrial camera 13 on beam 14.
With reference to shown in Fig. 9 and Figure 10, conveying line mechanism is arranged in parallel in the roller group on support 9, roller group including two groups
Including rolling stand 901 and on rolling stand 901, some sprocket drums 902 being connected mutually, the bottom of support 9 are set
There is motor 903, support 9 is provided with the drive shaft 904 being connected with motor 903, the both ends difference of drive shaft 904
It is connected with the roller group of both sides;Conveying mechanism also includes photoelectric sensor, the output device 905 of photoelectric sensor and reception
Device 906 is respectively arranged on corresponding position on the rolling stand 901 of two series cylinder groups, photoelectric sensor with rolling stand 901
The distance of point is equal with pending hub radius, when wheel hub runs to the position for blocking photo-sensor signal transmission, this
When wheel hub center just at rolling stand 901 center.
As shown in Figure 4 and Figure 5, three coordinate motion mechanisms 8 include the first slide rail 801 that two levels are located at the upper end of support body 2,
Two the first slide rail 801 is arranged in parallel;Second slide rail is slidably connected by the first sliding block 802 on two the first slide rails 801
803, the second slide rail 803 and two the first slide rails 801 are vertical;Connection is provided with second slide rail 803 by the second sliding block 804 to fill
Put, attachment means are provided with the 3rd vertical slide rail 805, and deburrer 6 is slidably connected on the 3rd slide rail 805, deburring
Cutter 6 can make the motion of vertical direction along the 3rd slide rail 805;Deburrer 6 includes being slidably connected on the 3rd slide rail 805
Falsework 601, falsework 601 is provided with air supporting first 602, and the lower end of air supporting first 602 is connected with cutter 603.
Refering to Fig. 6 and Fig. 7, wheel hub fixed mechanism 7 includes the fixed mount 701 located at bottom in support body 2, fixed mount 701 it is upper
End is provided with horizontally disposed fixed plate 702, and the master axis 703 arranged vertically, fixed plate are equipped with by axle sleeve in fixed plate 702
702 lower sections are provided with the stepper motor 704 for being used for driving master axis 703 to rotate;The upper end of master axis 703 is provided with workbench 706, work
Make platform 706 and be surrounded by dust-proof cover plate 705, the centre of workbench 706 is provided with guide rail electric cylinders 707, and two of guide rail electric cylinders 707 are defeated
Shaft is in 180 ° of arrangements;Two relative sides of workbench 706 extend vertically upwards the inner support guide rail to form two parallel arrangements
708, the direction of inner support guide rail 708 is parallel with the output direction of principal axis of guide rail electric cylinders 707, is slidably connected on two inner support guide rails 708
There are two inner supporting frames 709, two inner supporting frames 709 and two inner support guide rails are vertical, and two inner supporting frames 709 are connected to guide rail
On 707 two output shafts of electric cylinders, two inner supporting frames 709 are provided with two groups towards opposite interior support claw group;Support claw group bag in every group
The interior support claws 710 of two parallel arrangements are included, position corresponding to each interior support claw 710 is provided with a vertical wheel shaft, four
One fast pulley 711 of size identical and three rollers 712 are respectively equipped with wheel shaft.
Embodiment 2
The difference of embodiment 2 and embodiment 1 is:The structure of electric cabinet is further defined, concrete technical scheme is such as
Under:
Be provided with electric cabinet 3 store the database of different model wheel hub information, processor and with the processor and
The control assembly that each several part electrically connects in system,
Processor includes:
Signal receiving module, the picture collected for receiving industrial camera;
Wheel hub is separated into several sector regions by sector region identification module, spoke, according to the picture collected, extraction
Go out the parameters of wheel hub sector region to be processed, above-mentioned parameter includes the number n and shape of sector region;
Matching module, for the wheel hub stored in the parameters of the wheel hub extracted and database information to be contrasted
Matching, hub type is determined if the match is successful, the position of initial manufacture is determined according to the sector region of band valve boss, then
Sent to control assembly and rotate wheel hub to be processed to the instruction of initial manufacture position;Sent if it fails to match to control assembly
Wheel hub is sent to discharging opening instruction and sends alarm command to alarm module simultaneously;
Alarm module, for sending alarm signal;
The control assembly includes:
First control module, for controlling the lifting of the lift cylinder 12, can driving arm 9 along riser guide 10
Lower motion;
Second control module, for controlling the start and stop of motor 903, so as to drive the sprocket wheel in two series cylinder groups
Roller 902 rotates or stopped simultaneously;
3rd control module, for controlling the flexible of guide rail electric cylinders 707, interior support claw thereon is driven by inner supporting frame 709
710 realize the positioning or releasing positioning to wheel hub;
4th control module, for controlling the start and stop of stepper motor 704, so as to drive oriented wheel hub to rotate certain angle
Degree, realizes the regulation of Working position;
5th control module, for controlling the motion of three coordinate motion mechanisms 8, the 5th control module is stored up according in database
The machined parameters for the wheel hub deposited operate deburring of the deburrer completion to wheel hub sector region by control assembly and handled,
Above-mentioned machined parameters include row knife track and the depth of cut.
With reference to Figure 12, workflow of the invention is as follows:
1) wheel hub pending first is entered on the lifting conveyor module in system by pan feeding pipeline from charging aperture, wheel
Hub in the presence of the second control module by charging aperture to discharging opening direction horizontal movement, until the edge of wheel hub blocks photoelectric transfer
Signal transmission between sensor output device 905 and photoelectric sensor reception device 906, pipeline monitoring modular pass through the first control
Molding block assigns the instruction of one " decline " to lift cylinder 12, and lift cylinder starts to drive support to decline;
2) when wheel hub drops to the workbench of wheel hub fixed mechanism, the 3rd control module direction guiding rail electric cylinders 707, which are assigned, " stretches
Go out " instruct, support claw is positioned from inner ring to wheel hub (due to the position of support claw in guide rail motor pushing both sides in now electric cylinders promotion
Shifting is equivalent, so its center of circle must overlap with the geometric center of guide rail motor after wheel hub positioning, while is completed to wheel hub
Centering and positioning);
3) and then industrial camera is taken pictures to wheel hub, and the result that will take pictures is transmitted to sector region identification module, so as to
Extract number n, shape and other relative dimensions of wheel hub sector region, matching module is by the every size and number of the wheel hub
Contrast matching is carried out according to the wheel hub information stored in storehouse,
Step 31-35 is carried out if the match is successful, step 4 is directly carried out if matching is unsuccessful:
31) position of initial manufacture is determined according to the sector of band valve boss, is then driven by the 4th control module
Wheel hub to be processed is moved to initial manufacture position by master axis rotation;
32) three coordinate motion mechanisms are controlled to drive by the 5th control module according to the processing digital-to-analogue figure stored in database
Deburrer completes the deburring to spoke sector region vertical direction side wall according to specified row knife depth and row cutter track footpath,
Deburrer returns to starting operating position after end.
33) the 4th control module drives master axis rotation to rotate wheel hub to be processedDegree, by the school of industrial camera
Test after determining that second sector overlaps with Working position, the deburring of second sector of repeat step 32 and then completion needs spy
Do not mentionlet alone bright, as master axis drive wheel hub to rotate to an angle, processing digital-to-analogue figure will also rotate corresponding angle in processor
Degree, to complete to be processed the sector of band valve boss.
34) repeatedly 32 and 33 the step of the quantity of spoke (number depend on), complete all sectors of whole wheel hub
Deburring.
35) industrial camera is taken pictures to the wheel hub after the completion of whole sectors process, and will by image digitizer
Result of taking pictures is transmitted to processor, is met processing criterion and is then directly carried out step 4, does not meet processing criterion after comparison and then tied
Fruit is sent in storage element and carries out step 4 again after record.
4 machine wheel hub to be output afterwards, are released first by the 3rd control module to the spacing of wheel hub, Ran Houtong
The first control module is crossed to rise to wheel hub with discharging transmission line identical highly, it is finally by the second control module that wheel hub is defeated
It is sent on discharging transmission line.
Embodiment 3
Refer to shown in Figure 13 and Figure 14, the difference of embodiment 3 and embodiment 1 is:As shown in figure 14, away from lifting air
Lower section on the rolling stand 901 of cylinder 12 positioned at sprocket drum 902 is provided with aggregate bin 907;The bottom of housing 1 is provided with corresponding gather materials
The chip disposable box 103 of bucket 907, the opening inserted for the chip disposable box 103 is offered on housing 1, with constantly entering
The processing of road wheel hub deburring, processing detritus enter chip disposable box by aggregate bin, can be with after a certain amount of chip of accumulation
As using chip disposable box is directly extracted drawer out, the processing detritus in it is focused on.
In summary, only the preferred embodiments of the invention, does not limit protection scope of the present invention with this, all according to the present invention
The equivalent changes and modifications that the scope of the claims and description are made, it is all within the scope of patent of the present invention covers.
Claims (10)
1. one kind is based on machine vision intelligence deburring flexibility automatic processing system, including the support body (2) being arranged in housing (1)
With electric cabinet (3), it is characterised in that:The support body (2) is provided with deburring module, lifting conveyor module and fan-shaped identification mould
Block, the upstream and downstream position that the lifting conveyor module is corresponded on the housing (1) offer charging aperture and discharging opening respectively;
The deburring module includes deburrer (6) and wheel hub fixed mechanism (7), and the deburrer (6) passes through three coordinates
Motion (8) is located at the upper end of the support body (2), and the wheel hub fixed mechanism (7) is located at the bottom of the support body (2);Institute
Stating lifting conveyor module includes support (9), and the wheel hub fixed mechanism (7) is located among the support (9), the support body (2)
Madial wall is provided with some riser guides (10) arranged vertically, the side of the support (9) be provided with it is some can be along the lifting
The sliding block (11) that guide rail (10) slides, the support (9) are provided with the conveying line mechanism of transmission wheel hub, the bottom of the support body (2)
Portion, which is provided with, can drive the lift cylinder (12) that the support (9) moves up and down along the riser guide (10);The fan-shaped knowledge
Other module includes the camera fixed beam (14) above the support body (2) and the industry on the camera fixed beam (14)
Camera (13).
2. one kind according to claim 1 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The three coordinate motions mechanism (8) includes the first slide rail (801) that two levels are located at the support body (2) upper end, two institutes
State the first slide rail (801) parallel arrangement;On two articles of first slide rails (801) is slidably connected by the first sliding block (802)
Two slide rails (803), second slide rail (803) and two first slide rails (801) are vertical;Second slide rail (803)
Upper to be provided with attachment means by the second sliding block (804), the attachment means are provided with the 3rd vertical slide rail (805), described to go
Deburring tool (6) is slidably connected on the 3rd slide rail (805), and the deburrer (6) can be along the 3rd slide rail
(805) motion of vertical direction is made.
3. one kind according to claim 2 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The deburrer (6) includes the falsework (601) being slidably connected on the 3rd slide rail (805), the falsework
(601) air supporting head (602) is provided with, the lower end of the air supporting head (602) is connected with cutter (603).
4. one kind according to claim 1 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The wheel hub fixed mechanism (7) includes the fixed mount (701) located at the support body (2) interior bottom, the fixed mount (701)
Upper end is provided with horizontally disposed fixed plate (702), and the master axis arranged vertically are equipped with by axle sleeve on the fixed plate (702)
(703) stepper motor (704) for being used for driving the master axis (703) to rotate, is provided with below the fixed plate (702);It is described
The upper end of master axis (703) is provided with workbench (706), and the workbench (706) is surrounded by dust-proof cover plate (705), the work
The centre for making platform (706) is provided with guide rail electric cylinders (707), and two output shafts of the guide rail electric cylinders (707) are in 180 ° of arrangements;It is described
Two relative sides of workbench (706) extend vertically upwards the inner support guide rail (708) to form two parallel arrangements, and the inner support is led
The direction of rail (708) is parallel with the output direction of principal axis of the guide rail electric cylinders (707), is slided on two inner support guide rails (708)
Two inner supporting frames (709) are connected with, two inner supporting frames (709) and two inner support guide rails are vertical, and two described interior
Support (709) is connected on described (707) two output shafts of guide rail electric cylinders, and two inner supporting frames (709) are provided with two
The opposite interior support claw group of group direction;Interior support claw group described in every group includes the interior support claws (710) of two parallel arrangements, described in each
Position corresponding to interior support claw (710) is provided with a vertical wheel shaft, and size identical one is respectively equipped with four wheel shafts
Individual fast pulley (711) and three rollers (712).
5. one kind according to claim 1 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The conveying line mechanism is arranged in parallel including two groups and includes roller branch in the roller group on the support (9), the roller group
Frame (901) and some sprocket drums (902) being connected mutually on the rolling stand (901), the support (9)
Bottom is provided with motor (903), and the support (9) is provided with the drive shaft with the motor (903) drive connection
(904), the roller group of the both ends of the drive shaft (904) respectively with both sides is connected.
6. one kind according to claim 5 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:Lower section on rolling stand (901) away from the lift cylinder (12) positioned at the sprocket drum (902) is provided with aggregate bin
(907);The bottom of the housing (1) is provided with the chip disposable box (103) of the corresponding aggregate bin (907), on the housing (1)
Offer the opening inserted for the chip disposable box (103).
7. one kind according to claim 1 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The display screen (101) and operating knob (102) electrically connected with the electric cabinet (3) is additionally provided with the housing (1).
8. one kind according to claim 1 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The housing (1) corresponds to the charging aperture outside and the position of the discharging opening is respectively equipped with pan feeding pipeline (4) and discharged defeated
Line sending (5).
9. one kind according to claim 1 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The electric cabinet (3) is inner be provided with store the database of different model wheel hub information, processor and with the processor and
The control assembly that each several part electrically connects in system,
The processor includes:
Signal receiving module, the signal receiving module are used to receive the picture that industrial camera collects;
Sector region identification module, the sector region identification module extract wheel hub sector to be processed according to the picture collected
The parameters in region, above-mentioned parameter include spoke number n, the number n of sector region and the shape of sector region, the fan
Shape region is formed by n spoke mean allocation wheel hub;
Matching module, the matching module are used for the wheel hub information that will be stored in the parameters of the wheel hub extracted and database
Contrast matching is carried out, hub type is determined if the match is successful, initial manufacture is determined according to the sector region of band valve boss
Position, then sent to control assembly and rotate wheel hub to be processed to the instruction of initial manufacture position;To control if it fails to match
Component processed, which is sent, to be sent to discharging opening instruction by wheel hub while sends alarm command to alarm module;
Alarm module, the alarm module are used to send alarm signal;
The control assembly includes:
First control module, first control module are used for the lifting for controlling the lift cylinder (12), can driven described
Support (9) moves up and down along the riser guide (10);
Second control module, second control module is used for the start and stop for controlling the motor (903), so as to drive
Sprocket drum (902) while rotation or stopping in two series cylinder groups;
3rd control module, the 3rd control module are used to control the flexible of the guide rail electric cylinders (707), pass through inner supporting frame
(709) positioning or releasing positioning of interior support claw (710) realization thereon to wheel hub are driven;
4th control module, the 4th control module is used for the start and stop for controlling the stepper motor (704), fixed so as to drive
The wheel hub of position rotates to an angle, and realizes the regulation of Working position;
5th control module, motion of the 5th control module for controlling the three coordinate motions mechanism (8), the described 5th
Control module operates deburrer by control assembly according to the machined parameters of the wheel hub stored in database and completed to wheel
The deburring processing of hub sector region, above-mentioned machined parameters include row knife track and the depth of cut.
10. one kind according to claim 9 is based on machine vision intelligence deburring flexibility automatic processing system, its feature exists
In:The processor also includes pipeline monitoring modular, and the pipeline monitoring modular includes photoelectric sensor output device
(905) and photoelectric sensor reception device (906), when the signal Transmission of the pipeline monitoring modular then by described
First control module assigns the instruction of one " decline " to the lift cylinder (12);The output device of the photoelectric sensor
(905) and the photoelectric sensor reception device (906) is located at corresponding position on the rolling stand (901) of roller group described in two groups
Put and positioned opposite, distance and pending hub radius phase of the photoelectric sensor with the rolling stand (901) midpoint
Deng.
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CN114227434A (en) * | 2021-12-29 | 2022-03-25 | 哈尔滨工业大学芜湖机器人产业技术研究院 | Industrial robot-based turbine polishing workstation control system |
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