CN208662001U - A kind of wheel hub paint removal system based on machine vision - Google Patents
A kind of wheel hub paint removal system based on machine vision Download PDFInfo
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- CN208662001U CN208662001U CN201821244186.5U CN201821244186U CN208662001U CN 208662001 U CN208662001 U CN 208662001U CN 201821244186 U CN201821244186 U CN 201821244186U CN 208662001 U CN208662001 U CN 208662001U
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- wheel hub
- paint removal
- machine vision
- processing stations
- pan feeding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Spray Control Apparatus (AREA)
- Manipulator (AREA)
- Cleaning In General (AREA)
- Laser Beam Processing (AREA)
Abstract
The utility model discloses a kind of wheel hub paint removal system based on machine vision, including pan feeding pipeline, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations and discharging transmission line, the pan feeding pipeline, processing stations and discharging transmission line are corresponding in turn to setting, the type identifier mechanism is located at pan feeding pipeline side, the articulated robot and hub positions identification mechanism are located at the two sides of processing stations, the laser cleaning system and dust-exbaust system are correspondingly arranged with processing stations.The utility model uses machine vision, guide Automatic laser paint removal process, therefore exact requirements are not done to the discharge position of coming of wheel hub, reduce the required precision of wheel hub early period or laser fixed step, improve the efficiency of paint removal process, the movement of Investigation of Laser Delacquer-ing is carried out using automatic movement mechanism, improves utilization rate of equipment and installations and employee's labor productivity.
Description
Technical field
The wheel hub paint removal system based on machine vision that the utility model relates to a kind of.
Background technique
With the popularization of vehicle, vehicle accessory is also more and more needed by the public.Wheel hub is as very big on vehicle appearance
Dicoration, it is more and more fastidious.Individual character wheel hub is also becoming increasingly popular.Wheel hub also becomes repacking shops, fast-selling product.Automobile
Wheel hub is an important component of auto parts and components, along with the growth of Chinese automobile Parts mapping, wheel hub industry by
Gradually develop.On long terms, the rapid growth of China's GDP provides wide demand space for automobile industry, and vapour
The demand of wheel hub will increase with the growth of automobile sales volume.Coming years Chinese automobile sales volume is expected to sustained, stable growth,
The opportunity of development is provided for automotive hub industry.
Chinese market investigates the analysis of Chinese automobile wheel hub Industry and development trend research report (2017 of Online release
Year version) think, Chinese low retention level and increasing purchasing power determine that China quickly popularizes the phase still in automobile, in advance
Meter Future of Chinese Automobile produces pin gauge mould per year and is up to 50,000,000, the corresponding wheel industry country market OEM and AM rule
Mould will be respectively 39,000,000,000 yuan and 9,000,000,000 yuan.And with the lasting promotion of Chinese wheel Enterprise International Competition, the following wheel outlet
Market scale will be expected to break through 13,000,000,000 yuan.
The surface treatment of wheel hub production phase is the important ring of wheel hub processing technology, and the product of wheel hub spraying process closes
Lattice rate is only 85%-90%, wherein 10% wheel hub all must paint removal reprocess and spray again, calculated according to 10% rejection rate, it is domestic
There to be at least 20,000,000 wheel hubs to need to carry out paint removal.Existing stage paint removal is wheel hub to be positioned, by artificial loading and unloading by swashing
Light device carries out paint removal movement according to the model wheel hub model, except the wheel hub after complete paint is again by manual handling to pipeline.Mesh
Preceding artificial loading and unloading efficiency and position error rate are clearly unable to satisfy the production requirement of automation industry wheel hub at present.
Utility model content
The purpose of this utility model is to provide a kind of to identify hub type and registration position using machine vision,
Guide Automatic laser paint removal process；Due to using machine vision, therefore exact requirements are not done to the discharge position of coming of wheel hub, reduced
Early period wheel hub or laser fixed step required precision, improve the efficiency of paint removal process, using automatic movement mechanism come into
The movement of row Investigation of Laser Delacquer-ing improves the wheel hub paint removal system based on machine vision of utilization rate of equipment and installations and employee's labor productivity.
The technical solution of the utility model is a kind of wheel hub paint removal system based on machine vision, for hub surface
Paint removal, including pan feeding pipeline, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions are known
Other mechanism, processing stations and discharging transmission line, the pan feeding pipeline, processing stations and discharging transmission line are corresponding in turn to and set
It sets, the type identifier mechanism is located at pan feeding pipeline side and is correspondingly arranged up and down with pan feeding pipeline, the joint
Robot and hub positions identification mechanism are located at the two sides of processing stations, and the laser cleaning system is located at the joint machine
The end of device people, the dust-exbaust system are set on articulated robot and are located at the laser cleaning system side, the laser
Cleaning system and dust-exbaust system are correspondingly arranged with processing stations, and the hub positions identification mechanism is corresponding up and down with processing stations
Setting, the processing stations include pedestal, lifting pipeline and processing base face, and the lifting pipeline and processing base face are distinguished
It is set on pedestal, the processing base face is located in lifting pipeline.
In one preferred embodiment of the utility model, type identifier station and model are provided on the pan feeding pipeline
Identification mechanism is correspondingly arranged.
In one preferred embodiment of the utility model, the processing base face side is also correspondingly arranged on centering localization machine
Structure.
In one preferred embodiment of the utility model, two lateral roofs of the lifting pipeline are also correspondingly arranged on photoelectricity
Sensor.
In one preferred embodiment of the utility model, the pan feeding pipeline, type identifier mechanism, articulated robot,
It is also correspondingly arranged on outside laser cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations and discharging transmission line
Shield.
In one preferred embodiment of the utility model, the type identifier mechanism is made of camera, camera lens and light source.
In one preferred embodiment of the utility model, the laser cleaning system by laser generator, lens, galvanometer,
Board, power supply box and cooling system composition.
In one preferred embodiment of the utility model, the hub positions identification mechanism is equally by camera, camera lens and light
Source composition.
Described in the utility model is a kind of wheel hub paint removal system based on machine vision, and the utility model uses machine vision
To identify hub type and registration position, guidance Automatic laser paint removal process；Due to using machine vision, therefore to wheel
The discharge position of coming of hub does not do exact requirements, reduces the required precision of wheel hub early period or laser fixed step, improves except lacquerer
The efficiency of sequence carries out the movement of Investigation of Laser Delacquer-ing using automatic movement mechanism, improves utilization rate of equipment and installations and employee's labor productivity.
Detailed description of the invention
Fig. 1 is the structural representation in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the utility model
Figure；
Fig. 2 is processing stations in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the utility model
Structural schematic diagram；
Fig. 3 is the structure of shield in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the utility model
Schematic diagram；
Fig. 4 is the workflow in a kind of one preferred embodiment of wheel hub paint removal system based on machine vision of the utility model
Figure.
Specific embodiment
The preferred embodiment of the utility model is described in detail below, so that the advantages of the utility model and feature energy
It is easier to be readily appreciated by one skilled in the art, to be more clearly defined the protection scope of the utility model.
Described in the utility model is a kind of wheel hub paint removal system based on machine vision, as shown in Fig. 1 combination Fig. 2-Fig. 4,
For the paint removal of hub surface, including pan feeding pipeline 1, type identifier mechanism 2, articulated robot 3, laser cleaning system 4, row
Dirt system 5, hub positions identification mechanism 6, processing stations 7 and discharging transmission line 8, the pan feeding pipeline 1, processing stations 7
And discharging transmission line 8 is corresponding in turn to setting, the type identifier mechanism 2 is located at 1 side of pan feeding pipeline and and pan feeding
About 1 pipeline is correspondingly arranged, and is provided with that type identifier station 9 is corresponding with type identifier mechanism 2 to be set on the pan feeding pipeline 1
It sets, the articulated robot 3 and hub positions identification mechanism 6 are located at the two sides of processing stations 7, the laser cleaning system
4 are located at the end of the articulated robot 3, and the dust-exbaust system 5 is set on articulated robot 3 and is located at the laser cleaning
4 side of system, the laser cleaning system 4 and dust-exbaust system 5 are correspondingly arranged with processing stations 7, the hub positions identification
Mechanism 6 is correspondingly arranged with about 7 processing stations, and the processing stations 7 include pedestal 71, lifting pipeline 72 and processing base face
73, the lifting pipeline 72 and processing base face 73 are respectively arranged on pedestal 71, and the processing base face 73 is located at lifting conveying
In line 72,73 side of processing base face is also correspondingly arranged on centering positioning mechanism 74, the two sides top of the lifting pipeline 72
Portion is also correspondingly arranged on photoelectric sensor 75, the pan feeding pipeline 1, type identifier mechanism 2, articulated robot 3, laser cleaning
Shield is also correspondingly arranged on outside system 4, dust-exbaust system 5, hub positions identification mechanism 6, processing stations 7 and discharging transmission line 8
Cover 10, the type identifier mechanism 2 is made of camera, camera lens and light source, the laser cleaning system 4 by laser generator, thoroughly
Mirror, galvanometer, board, power supply box and cooling system composition, the hub positions identification mechanism 6 is equally by camera, camera lens and light source
Composition.
The effect of pan feeding pipeline is that wheel hub to be processed is delivered to type identifier station and processing stations；
The effect of type identifier mechanism is identification model, identifies the model of station wheel hub, is called not for different models
Same articulated robot run trace；
Type identifier mechanism includes camera, camera lens, light source, industrial personal computer, image processing algorithm etc., the wheel on pan feeding pipeline
Hub passes through type identifier station, and camera is taken pictures, and image processing system analyzes hub type specification, and type identifier mechanism completes wheel hub
Type identifier calls robot to be directed to the motion profile of the model wheel hub；
It is directed to the utility model, is not limited to be taken pictures by fixed camera, it is all accurate using camera determining wheel hub of taking pictures
The mode of position coordinates and angle value, falls within the scope of the present invention.
The effect of articulated robot is to make laser cleaning system and dust-exbaust system along the run trace planned, by wheel hub
The paint on surface is cleaned out；
The effect of galvanometer is that point-like laser is converted to linear laser in laser cleaning system, to improve the effect of wheel hub cleaning
Rate, and the width of line is adjustable；Laser cleaning system is separated laser head with laser generator by optical fiber, so may be implemented by
Laser head is mounted on the laser cleaning that wheel hub is carried out on articulated robot；
The effect of hub positions identification mechanism is to carry out position knowledge to the wheel hub for reaching processing stations and after positioning
Not, by positioning valve core bore in the position of a circumferential direction, wheel hub positioning start point information is sent to articulated robot, thus
Further determine that the track initial point of articulated robot；
The effect of processing stations is to will be delivered to processing stations wheel hub to be processed to feel relieved, and using basal plane under wheel hub as base
Standard carry out wheel hub positioning, make wheel hub in process will not position offset；After processing is completed, wheel hub is transferred out into processing work
Position；
The effect of dust-exbaust system is that laser is removed exhaust gas, the flue dust collecting generated in painting process, is concentrated
Processing；
The effect of discharging transmission line is that the wheel hub that will be completed the process transfers out；
The effect of outer cover is to protect integral device；
The effect of pedestal is the installation foundation of entire processing stations；
The effect for going up and down pipeline is to drop to wheel hub to be processed in processing base face, and the wheel hub completed the process is risen and is held in the palm
It rises, and wheel hub is transferred out from processing stations；
The effect of photoelectric sensor is whether in place to incude wheel hub；
The effect of centering positioning mechanism is that wheel hub to be processed is felt relieved, and wheel hub processing all in this way is that center is all
It is consistent, and the wheel hub felt relieved is positioned, so that wheel hub is not had the offset of position in process；
The effect of processing base face is that the processing of all wheel hubs is made all to be to fall in processing base face to be with the lower basal plane of wheel hub
Machining benchmark.
It for the utility model, is not limited to for laser head being fixed on articulated robot, including articulated robot crawl
Wheel hub and the mode for cleaning the fixed realization of laser head；
For the utility model, be not limited to the artificial articulated robot of machine, can also be multi-joint truss robot or
The robot of person's other forms；
It for the utility model, is not limited to using optical fiber laser, also includes the laser of other forms, other principles
Device；
For the utility model, it is not limited to the above structure type and structure element, it is all to be taken turns using laser
Hub surface paint remove working principle in protection scope.
Described in the utility model is a kind of wheel hub paint removal system based on machine vision, and the utility model uses machine vision
To identify hub type and registration position, guidance Automatic laser paint removal process；Due to using machine vision, therefore to wheel
The discharge position of coming of hub does not do exact requirements, reduces the required precision of wheel hub early period or laser fixed step, improves except lacquerer
The efficiency of sequence carries out the movement of Investigation of Laser Delacquer-ing using automatic movement mechanism, improves utilization rate of equipment and installations and employee's labor productivity.
The foregoing is merely specific embodiment of the present utility model, but the protection scope of the utility model is not limited to
This, anyone skilled in the art, can be without creative work in the technical scope disclosed by the utility model
The change or replacement expected, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model
It should be determined by the scope of protection defined in the claims.
Claims (8)
1. a kind of wheel hub paint removal system based on machine vision, the paint removal for hub surface, it is characterised in that: defeated including pan feeding
Line sending, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations
And discharging transmission line, the pan feeding pipeline, processing stations and discharging transmission line are corresponding in turn to setting, the type identifier
Mechanism is located at pan feeding pipeline side and is correspondingly arranged up and down with pan feeding pipeline, the articulated robot and hub positions
Identification mechanism is located at the two sides of processing stations, and the laser cleaning system is located at the end of the articulated robot, described
Dust-exbaust system is set on articulated robot and is located at the laser cleaning system side, the laser cleaning system and dust discharge system
System is correspondingly arranged with processing stations, and the hub positions identification mechanism is correspondingly arranged up and down with processing stations, the processing work
Position includes that pedestal, lifting pipeline and processing base face, the lifting pipeline and processing base face are respectively arranged on pedestal, institute
Processing base face is stated to be located in lifting pipeline.
2. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the pan feeding pipeline
On be provided with type identifier station and be correspondingly arranged with type identifier mechanism.
3. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the processing base face one
Side is also correspondingly arranged on centering positioning mechanism.
4. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the lifting pipeline
Two lateral roofs be also correspondingly arranged on photoelectric sensor.
5. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the pan feeding conveying
Line, type identifier mechanism, articulated robot, laser cleaning system, dust-exbaust system, hub positions identification mechanism, processing stations with
And shield is also correspondingly arranged on outside discharging transmission line.
6. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the type identifier machine
Structure is made of camera, camera lens and light source.
7. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the laser cleaning system
System is made of laser generator, lens, galvanometer, board, power supply box and cooling system.
8. the wheel hub paint removal system according to claim 1 based on machine vision, it is characterised in that: the hub positions are known
Other mechanism is equally made of camera, camera lens and light source.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810268494.XA CN108435713A (en) | 2018-03-29 | 2018-03-29 | A kind of wheel hub paint removal system based on machine vision |
| CN201810268494X | 2018-03-29 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208662001U true CN208662001U (en) | 2019-03-29 |
Family
ID=63197366
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810268494.XA Pending CN108435713A (en) | 2018-03-29 | 2018-03-29 | A kind of wheel hub paint removal system based on machine vision |
| CN201821244186.5U Active CN208662001U (en) | 2018-03-29 | 2018-08-03 | A kind of wheel hub paint removal system based on machine vision |
| CN201810875501.2A Pending CN109174831A (en) | 2018-03-29 | 2018-08-03 | A kind of wheel hub paint removal system based on machine vision |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201810268494.XA Pending CN108435713A (en) | 2018-03-29 | 2018-03-29 | A kind of wheel hub paint removal system based on machine vision |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810875501.2A Pending CN109174831A (en) | 2018-03-29 | 2018-08-03 | A kind of wheel hub paint removal system based on machine vision |
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| CN (3) | CN108435713A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109174831A (en) * | 2018-03-29 | 2019-01-11 | 苏州香农智能科技有限公司 | A kind of wheel hub paint removal system based on machine vision |
| CN111195911A (en) * | 2019-12-30 | 2020-05-26 | 江西江铃集团新能源汽车有限公司 | Pin changing system, pin changing method and vehicle production system |
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| CN109605429B (en) * | 2018-12-06 | 2020-10-09 | 蒋玉素 | Cleanable curved shaver |
| CN109682815A (en) * | 2019-01-08 | 2019-04-26 | 苏州香农智能科技有限公司 | A kind of similar hub type identifying system |
| CN109926722A (en) * | 2019-01-16 | 2019-06-25 | 秦皇岛信越智能装备有限公司 | System and method for removing coating of hub bolt hole by laser |
| CN110449741A (en) * | 2019-09-03 | 2019-11-15 | 苏州源成铝制品制造有限公司 | Wheel hub laser paint stripping equipment and its working method |
| CN110586581A (en) * | 2019-10-22 | 2019-12-20 | 杭州中车数字科技有限公司 | Full-automatic wheel set surface laser paint removing device |
| CN111014188A (en) * | 2019-12-26 | 2020-04-17 | 中信戴卡股份有限公司 | Laser paint removing workstation |
| CN111232592B (en) * | 2020-02-27 | 2021-08-24 | 江苏理工学院 | Black paint detection and paint removal device of radiator |
| CN112044874B (en) * | 2020-09-27 | 2022-02-25 | 厦门理工学院 | Real-time monitoring system and monitoring method for laser cleaning |
| CN112518592A (en) * | 2020-11-30 | 2021-03-19 | 深圳远荣智能制造股份有限公司 | Intelligent paint removing system and method |
| CN112643207B (en) * | 2020-12-12 | 2022-09-30 | 南京理工大学 | Laser automatic derusting system and method based on computer vision |
| CN114160506A (en) * | 2021-11-12 | 2022-03-11 | 国能铁路装备有限责任公司 | Brake beam cleaning line and method |
| CN114619410B (en) * | 2022-03-24 | 2024-05-28 | 湖北博控智能装备有限公司 | Rotatory environmental protection of car spare part disassemble and receive fluid workstation |
| CN116441244B (en) * | 2023-03-28 | 2023-10-27 | 中建三局第一建设工程有限责任公司 | Laser cleaning robot control method based on machine vision |
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| JP2008265587A (en) * | 2007-04-23 | 2008-11-06 | Chuo Motor Wheel Co Ltd | Method for surface treatment of wheel for vehicle |
| CN203956328U (en) * | 2014-05-21 | 2014-11-26 | 鞍山煜宸科技有限公司 | A kind of aluminium alloy wheel hub laser deburring device |
| CN105170573A (en) * | 2015-07-24 | 2015-12-23 | 苏州市星科四达激光科技有限公司 | Laser cleaning device and method of ink container |
| CN205271634U (en) * | 2015-12-09 | 2016-06-01 | 陈益民 | Wheel hub intelligence deburring robot |
| CN106984599A (en) * | 2017-06-14 | 2017-07-28 | 陕西汇智达清光电科技有限公司 | One kind automation hub surface laser cleaner |
| CN107378085A (en) * | 2017-08-10 | 2017-11-24 | 中科图灵视控（北京）智能科技有限公司 | One kind is based on machine vision intelligence deburring flexibility automatic processing system |
| CN107498184B (en) * | 2017-10-16 | 2024-07-23 | 杭州嘉锡激光自动化科技有限公司 | Automobile hub pattern processing device, assembly line and automobile hub pattern processing method |
| CN108435713A (en) * | 2018-03-29 | 2018-08-24 | 苏州香农智能科技有限公司 | A kind of wheel hub paint removal system based on machine vision |
-
2018
- 2018-03-29 CN CN201810268494.XA patent/CN108435713A/en active Pending
- 2018-08-03 CN CN201821244186.5U patent/CN208662001U/en active Active
- 2018-08-03 CN CN201810875501.2A patent/CN109174831A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109174831A (en) * | 2018-03-29 | 2019-01-11 | 苏州香农智能科技有限公司 | A kind of wheel hub paint removal system based on machine vision |
| CN111195911A (en) * | 2019-12-30 | 2020-05-26 | 江西江铃集团新能源汽车有限公司 | Pin changing system, pin changing method and vehicle production system |
| CN111195911B (en) * | 2019-12-30 | 2021-04-27 | 江西江铃集团新能源汽车有限公司 | Pin changing system, pin changing method and vehicle production system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109174831A (en) | 2019-01-11 |
| CN108435713A (en) | 2018-08-24 |
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Address after: 215000 F201, no.388 Ruoshui Road, Suzhou Industrial Park, Jiangsu Province Patentee after: Suzhou Shannon Technology Co.,Ltd. Address before: F201, No. 388 Ruoshui Road, Suzhou Industrial Park, Suzhou, Jiangsu 215000 Patentee before: SUZHOU XIANGNONG INTELLIGENT TECHNOLOGY Co.,Ltd. |
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