CN111213618B - Sorting assembly line in factory cultivation and sorting method thereof - Google Patents
Sorting assembly line in factory cultivation and sorting method thereof Download PDFInfo
- Publication number
- CN111213618B CN111213618B CN202010034720.5A CN202010034720A CN111213618B CN 111213618 B CN111213618 B CN 111213618B CN 202010034720 A CN202010034720 A CN 202010034720A CN 111213618 B CN111213618 B CN 111213618B
- Authority
- CN
- China
- Prior art keywords
- cocoon
- cocoons
- conveying line
- sorting
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 239000012535 impurity Substances 0.000 claims abstract description 51
- 238000005192 partition Methods 0.000 claims abstract description 39
- 238000012546 transfer Methods 0.000 claims abstract description 11
- 238000000926 separation method Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 20
- 238000009395 breeding Methods 0.000 claims description 15
- 230000001488 breeding effect Effects 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 13
- 238000003306 harvesting Methods 0.000 claims description 13
- 238000004064 recycling Methods 0.000 claims description 5
- 238000009360 aquaculture Methods 0.000 claims 5
- 244000144974 aquaculture Species 0.000 claims 5
- 241000255789 Bombyx mori Species 0.000 abstract description 39
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 description 11
- 238000013461 design Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 235000013601 eggs Nutrition 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 241000255777 Lepidoptera Species 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000005059 dormancy Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Farming Of Fish And Shellfish (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention discloses a sorting assembly line and a sorting method thereof in industrial cultivation, wherein the sorting assembly line comprises a chain conveying line and a belt conveying line, and is characterized in that: the chain transfer chain is equipped with 2-10, and the belt transfer chain is installed in the top of chain transfer chain in a striding manner. The sorting method comprises (1) feeding cocoons out of a frame and feeding the cocoons into a wire; (2) sorting the partition plates and the cocoon cages; (3) transferring the cocoon cage and the partition plate; the sorting assembly line starts from a splitting assembly line end and ends at a cocoon picking machine, so that a connection effect is achieved, and a complete and continuous cocoon picking production line is formed. The sorting assembly line can continuously run, the purpose of conveying and sorting is achieved, manual conveying is not needed, and cocoon picking efficiency is greatly improved; bad cocoons and impurities are separated out, so that the bad cocoons and the impurities are prevented from being mixed into the silkworm cocoons, and the problem that the bad cocoons are difficult to sort in a silkworm cocoon stack is solved.
Description
Technical Field
The invention belongs to the field of factory silkworm breeding, and particularly relates to a sorting assembly line and a sorting method thereof in factory silkworm breeding.
Background
Silkworm commonly called silkworm baby, also called silkworm, and one of the economic insects for spinning and cocooning with mulberry leaves as foodstuff. Belongs to lepidoptera and silkworm moth. The silkworm originates from China, the development temperature is 7-40 ℃, the raising temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The whole life of the silkworm passes through the period of more than forty days from silkworm egg to formic silkworm to silkworm baby to silkworm cocoon to silkworm moth. The color of the silkworm baby which is just hatched from the eggs is dark, which is called as formic silkworm, and the silkworm baby is full of nap, and the nap is not obvious after about two days. After the silkworm leaves the shell, it starts peeling after a period of feeding, and the peeling time is about one day, which is called "dormancy". After one peeling, the silkworm grows into second-age larvae, the silkworm grows into fifth-age larvae to begin spinning and cocooning, and cocooning is carried out after cocooning is finished.
The silkworm breeding generally adopts small bamboo frames for breeding, and the small group frame has simple structure, convenient manufacture, manual braiding and low cost; silkworm breeding is a fully artificial breeding method, and is realized through artificial operation from silkworm egg adults to cocoon picking; the method is small in scale, low in cocoon yield, time-consuming and labor-consuming, and the silk demand cannot be met only by means of silkworm breeding according to social development, so that factory silkworm breeding is generated, the existing factory silkworm breeding is small in scale, the pipelining operation is not thorough enough, the yield often cannot meet the production requirement, and particularly in cocoon picking technology, the processes of sorting broken cocoons and impurities are complicated, and time and labor are wasted.
Disclosure of Invention
The invention aims to provide a sorting assembly line and a sorting method thereof in factory cultivation, and designs a multi-station penetrating type sorting assembly line aiming at the defects of a silkworm cocoon sorting process in the existing silkworm raising technology, wherein the sorting assembly line starts from a splitting assembly line end and ends at a cocoon picking machine, so that a connection effect is achieved, and a complete and continuous cocoon picking production line is formed. The sorting assembly line can continuously run, the purpose of conveying and sorting is achieved, manual conveying is not needed, and cocoon picking efficiency is greatly improved; bad cocoons and impurities are separated out, so that the bad cocoons and the impurities are prevented from being mixed into the silkworm cocoons, and the problem that the bad cocoons are difficult to sort in a silkworm cocoon stack is solved.
In order to solve the technical problems, the following technical scheme is adopted:
sorting assembly line in batch production breed, including chain transfer chain and belt transfer chain, its characterized in that: the chain transfer chain is equipped with 2-10, and the belt transfer chain is installed in the top of chain transfer chain in a striding manner.
Further, the end of the belt conveying line is provided with a cocoon guiding frame, the cocoon guiding frame is obliquely arranged, an inner groove of the cocoon guiding frame is positioned below the end of the belt conveying line, a bad cocoon bag is sleeved on the cocoon guiding frame, and the cocoon guiding frame is fixed in a frame of the belt conveying line through bolts. On one hand, the cocoon guiding frame is used for guiding bad cocoons and impurities on the conveyor belt, on the other hand, the bad cocoons and the impurities are guided into the bad cocoon bags to be collected, the bad cocoons and the impurities are uniformly arranged by a simple mechanism, the bad cocoons and the impurities cannot fall onto the ground, the ground is kept clean, and the cleaning burden is reduced. The whole cocoon guiding frame is simple in structure, can be used on a belt conveying line through bolts, and is easy to install and detach.
Further, an upper baffle plate is welded on the cocoon guiding frame, the upper baffle plate and an inner groove of the cocoon guiding frame form a flow guiding channel, and bad cocoons flow into a bad cocoon bag through the flow guiding channel. The upper baffle plays a certain shielding role, prevents to drop bad cocoons and impurities from bouncing up from the surface of the inner groove and dropping, and has simple structure and strong practicability.
Further, a cocoon guiding cross plate is arranged at the guide channel, and a cocoon discharging port is arranged in the cocoon guiding cross plate; the bottom surface of the cocoon guiding cross plate is provided with two hooks and a cocoon discharging tube, and the two hooks can hook two sides of the broken cocoon bag; the lower cocoon pipe is communicated with the lower cocoon port, the lower cocoon pipe is matched with a bad cocoon barrel, the bad cocoon barrel can be connected with the lower cocoon pipe, the surface of the lower cocoon pipe is provided with external threads, and the barrel port of the bad cocoon barrel is provided with internal threads which are matched with the external threads. The cocoon guiding cross plate is provided with a clasp and a cocoon discharging pipe, the clasp can hook two ends of the bad cocoon bag and fix the bad cocoon bag, so that the bad cocoon bag is prevented from falling off from the cocoon guiding frame due to the weight increase; the cocoon discharging tube is matched with the broken cocoon cylinder, so that the whole structure is firmer, and the cocoon discharging tube is not easy to turn over.
Further, a separation frame is arranged on the belt conveying line and divides the belt into a middle area, a left area and a right area, wherein the middle area is used for conveying cocoon cages and culture partition boards; the left side area and the right side are used for conveying bad cocoons and impurities. The separating frame is used for separating the broken cocoons and the impurities from the silkworm cocoons into three blocks, the left side area and the right side area are sundry recovery areas, secondary mixing is prevented, the structure is simple, the design is ingenious, and the work load of workers is greatly reduced.
The sorting method based on the sorting assembly line in the industrial culture is characterized by comprising the following steps of:
(1) A cocoon cage goes out of the frame and goes into the line;
(2) Sorting the partition plates and the cocoon cages: sorting operators are arranged on two sides of the belt conveyor line, and firstly, the cocoon cage and the partition plate are detached and laid flat; the cocoon cage and the partition board move along with the belt conveying line, and the cocoons, bad cocoons and impurities on the partition board are sorted out, and the bad cocoons and the impurities on the cocoon cage are synchronously sorted out; the cocoons are transferred to a cocoon cage, bad cocoons and impurities are placed on a belt conveying line, and finally the cocoons are collected through a cocoon guiding frame;
(3) Transferring cocoon cages and a partition plate: firstly, the partition plates are removed from the belt conveying line and are concentrated and placed, and then the cocoon cages are sequentially placed into a cocoon harvesting machine for cocoon harvesting.
Preferably, the cocoon cage out-of-frame wire-in step (1) comprises the following steps: the breeding frames are sent out from the breeding frame splitting device and then enter a chain conveying line, are conveyed to a belt conveying line through the chain conveying line, stay at the position for 5-40s, and are provided with a sorter specially taking the frames, wherein the sorter takes out the partition plates and the cocoon cages in the breeding frames and places the partition plates and the cocoon cages on the belt conveying line; then the current culture frame is moved out through a chain conveying line, the next culture frame enters, and cocoon cages and partition plates in the culture frames are taken out in turn and in a circulating mode; the cultivation frame enters the cleaning machine for cleaning through the cultivation frame recycling conveying line. The cocoon cage in-line process provides a dwell time that gives the sorter sufficient time to remove and place the cocoon cage from the frame into the belt conveyor line, achieving a continuous, uninterrupted, smooth in-line process.
After the selection, the belt conveyor line is divided into a middle area, a left area and a right area through a separation frame, in the sorting process of the separation plate and the cocoon cage, the cocoon cage and the separation plate are horizontally arranged in the middle area of the belt conveyor line, the separation plate and the cocoon cage are orderly arranged, and the distance between the separation plate and the cocoon cage is controlled to be more than 10mm; the sorted bad cocoons and impurities are placed in the left side area and the right side area of the belt conveyor line and finally sent to a cocoon guiding frame to be collected. The sorting operator separates bad cocoons and impurities from the cocoons and puts the cocoons and the impurities into the left side area or the right side area, the cocoons cage and the cocoons are always placed in the middle area, and the bad cocoons and the good cocoons are prevented from being secondarily mixed.
After the selection, arranging cocoon harvesting machines on the same side of a belt conveying line, wherein 3-8 cocoon harvesting machines are arranged at equal intervals, and the interval between the cocoon harvesting machines and the belt conveying line is 15-65cm; and 1-2 cocoon collectors are arranged at the corresponding positions of the belt conveying line and each cocoon collector, and the cocoon collectors take the cocoon cages off the belt conveying line and put into the cocoon collectors. Synchronous cocoon picking can be realized by arranging a plurality of cocoon picking machines, so that the cocoon picking efficiency is greatly improved, and the cocoon picking yield is improved. The cocoon collecting machine and the belt conveyor line are strictly controlled in the invention, so that not only is the cocoon transferring cage convenient, but also the collected cocoons can be conveniently conveyed.
Preferably, the removed separator is then fed to a separator recovery conveyor line, and the separator is fed to a cleaning drum via the recovery conveyor line, and washed in a concentrated manner. The concentrated washing is clean, has high washing efficiency and meets the requirements of industrial cultivation.
Due to the adoption of the technical scheme, the method has the following beneficial effects:
the invention relates to a sorting assembly line and a sorting method thereof in factory cultivation, and designs a multi-station penetrating type sorting assembly line aiming at the defects of a silkworm cocoon sorting process in the existing silkworm raising technology. The sorting assembly line can continuously run, the purpose of conveying and sorting is achieved, manual conveying is not needed, and cocoon picking efficiency is greatly improved; bad cocoons and impurities are separated out, so that the bad cocoons and the impurities are prevented from being mixed into the silkworm cocoons, and the problem that the bad cocoons are difficult to sort in a silkworm cocoon stack is solved. The concrete beneficial effects of the method are as follows:
1. according to the sorting assembly line, the splitting device is connected with the cocoon harvesting machine, on one hand, the splitting process is matched, the cocoon cage is continuously taken out of the culture frame, the cocoon cage is convenient to enter the cocoon harvesting machine, and the probability of faults in the cocoon harvesting process is reduced; on the other hand, bad cocoons and impurities on the cocoons cage and the partition plate are sorted out, so that the bad cocoons and impurities are prevented from being doped in the cocoons to influence the quality of the cocoons, and the complicated process for sorting the bad cocoons and the impurities in the cocoons stack is avoided. The sorting assembly line is an intermediate bridge of the whole cocoon picking assembly line, and is very ingenious in design.
2. Compared with the prior art, the sorting method is based on a sorting assembly line, the time required for sorting the cocoons in the same quantity is greatly shortened, the input sorter is obviously reduced, the labor cost is saved, and the sorting efficiency is improved.
3. According to the method, bad cocoons and impurities are separated by the sorting method, so that the quality of the cocoons is ensured, and the processing and treatment of the cocoons at the later stage are facilitated; and the cocoons on the partition plate are placed on the cocoon cage, so that the cocoons are prevented from being missed or discarded, and the cocoon picking rate is improved. In addition, the sorting method avoids the complicated process of sorting bad cocoons and impurities in the cocoon stack
4. On one hand, the cocoon guiding frame is used for guiding bad cocoons and impurities on the conveyor belt, on the other hand, the bad cocoons and the impurities are guided into the bad cocoon bags to be collected, the bad cocoons and the impurities are uniformly arranged by a simple mechanism, the bad cocoons and the impurities cannot fall onto the ground, the ground is kept clean, and the cleaning burden is reduced. The whole cocoon guiding frame is simple in structure, can be used on a belt conveying line through bolts, and is easy to install and detach.
5. The separating frame is used for separating the broken cocoons and the impurities from the silkworm cocoons into three blocks, the left side area and the right side area are sundry recovery areas, secondary mixing is prevented, the structure is simple, the design is ingenious, and the work load of workers is greatly reduced.
Drawings
The invention will be further described with reference to the accompanying drawings
FIG. 1 is a schematic illustration of the entire sorting line of the present invention;
FIG. 2 is a schematic view of a chain conveyor;
FIG. 3 is a schematic view of a portion of a belt conveyor line;
FIG. 4 is a schematic view of the direction A in FIG. 3;
FIG. 5 is a schematic structural view of a cocoon guiding frame;
fig. 6 is a schematic cross-sectional view of a cocoon guiding cross plate.
Detailed Description
As shown in fig. 1 to 6, the invention provides a sorting assembly line in factory cultivation, which comprises a chain conveyor line 1 and a belt conveyor line 3, wherein the chain conveyor line 1 is provided with 2-10 pieces, the chain conveyor line 1 is connected with a cultivation frame splitting device, namely, the split cultivation frame is conveyed by the chain conveyor line 1; the chain conveyor line 1 is composed of a chain conveyor 6, and as shown in fig. 2, the chain is driven to run by a motor, so that the cultivation frame is driven to run. The belt conveyor line 3 is installed above the chain conveyor line 1, that is, the belt conveyor line 3 is installed above the chain conveyor line 1 in a crossing manner, the belt conveyor line 3 and the chain conveyor line are perpendicular to each other, the perpendicular manner is not the only installation manner, the chain conveyor line 1 and the belt conveyor line 3 can be installed at a certain included angle, and the included angle can be between 45 degrees and 90 degrees.
The chain conveying line 1 is located at the upstream position of the belt conveying line 3, and a baffle recovery conveying line 4 and cocoon picking machines 5 are further arranged at the downstream position of the belt conveying line 3, and all the cocoon picking machines 5 are arranged on the same side of the belt conveying line 3 at equal intervals. The separator recovery conveyor line 4 is installed below the belt conveyor line 3, and the belt conveyor line 3 also passes through the separator recovery conveyor line 4 in a crossing manner.
The belt 7 of the belt conveyor line 3 is provided with a separation frame 11, the separation frame 11 is fixed through a connecting frame 19, the separation frame 11 separates the belt 7 into a middle area 8, a left area 9 and a right area 10, and the middle area 8 is used for conveying cocoon cages and culture partition boards; the left side area 9 and the right side are used for conveying bad cocoons and impurities. A gap of 2-8mm exists between the bottom of the separation frame 11 and the belt 7, so that the separation frame 11 is prevented from contacting the belt 7 to influence the conveying of the belt 7. The width of the left side area 9 and the right side area 10 is 10 cm to 30cm, and the width of the middle area 8 is based on the condition that the culture partition board and the cocoon cage can be smoothly conveyed. The separating frame 11 separates the broken cocoons into three blocks, the left side area 9 and the right side area 10 are sundry recovery areas, bad cocoons and impurities are separated from the silkworm cocoons, secondary mixing is prevented, the structure is simple, the design is ingenious, and the work load of workers is greatly reduced.
The end of the belt conveyor line 3 is provided with a cocoon guiding frame 12, and the cocoon guiding frame 12 is fixed on the inner side of a frame 19 of the belt conveyor line 3 through bolts. The cocoon guiding frame 12 is obliquely arranged, the inner groove of the cocoon guiding frame 12 is positioned below the tail end of the belt conveying line 3, bad cocoons and impurities can fall into the inner groove of the cocoon guiding frame 12 after reaching the tail end of the belt conveying line 3 and slide downwards along the inner groove, and bad cocoons and impurities can be collected by hanging bad cocoons bags on the cocoon guiding frame 12. An upper baffle 13 is welded on the cocoon guiding frame 12, the upper baffle 13 and an inner groove of the cocoon guiding frame 12 form a flow guiding channel 14, and bad cocoons flow into a bad cocoon bag through the flow guiding channel 14. The upper baffle 13 plays a certain shielding role to prevent bad cocoons from falling and impurities from bouncing up from the surface of the inner groove to fall. The cocoon guiding frame 12 is used for firstly covering bad cocoons and impurities on the belt 7, and secondly guiding the bad cocoons and impurities into bad cocoons bags for collection, and the bad cocoons and the impurities are uniformly arranged by a simple mechanism and cannot fall to the ground, so that the ground is kept clean, and the cleaning burden is reduced. The whole cocoon guiding frame 12 is simple in structure, can be used on the belt conveyor line 3 through bolts, and is easy to install and detach.
In actual use, it is found that the weight of the bad cocoon bag gradually increases with accumulation of bad cocoons and impurities in the bad cocoon bag, and the bad cocoon bag is easily separated from the cocoon guiding frame 12 and falls off. Based on the problem, the cocoon guiding cross plate 15 is arranged at the position of the guide runner 14, and the cocoon guiding cross plate 15 is internally provided with the cocoon discharging port 16, as shown in fig. 6, the cocoon discharging port 16 is designed to have a certain gradient, so that bad cocoons and impurities can accurately slide into the cocoon discharging port 16. The bottom surface of the cocoon guiding cross plate 15 is provided with a clasp 17 and a cocoon discharging tube 18, and the clasp 17 is provided with two clasps which can hook the two sides of the bad cocoon bag; the lower cocoon pipe 18 is communicated with the lower cocoon opening 16, a bad cocoon barrel is matched with the lower cocoon pipe 18, the bad cocoon barrel can be connected with the lower cocoon pipe 18, external threads are arranged on the surface of the lower cocoon pipe 18, internal threads are arranged at the barrel opening of the bad cocoon barrel, and the external threads are matched with the internal threads. The cocoon guiding cross plate 15 is provided with a clasp 17 and a cocoon discharging tube 18, and the clasp 17 can hook the two ends of the bad cocoon bag to fix the bad cocoon bag, so that the bad cocoon bag is prevented from falling off from the cocoon guiding frame 12 due to the weight increase; the cocoon discharging tube 18 is matched with the broken cocoon cylinder, so that the whole structure is firmer, and the cocoon discharging tube is not easy to turn over.
A sorting method based on a sorting assembly line in industrial cultivation comprises the following steps:
(1) Cocoon cage out-of-frame wire:
the cultivation frame is sent out from the cultivation frame splitting device and then enters the chain conveyor line 1, is sent to the belt conveyor line 3 through the chain conveyor line 1, stays at the position for 5-40s, and is provided with a sorter 2 specially taking frames, and each chain conveyor line 1 is usually provided with one sorter 2. The sorter 2 takes out the partition boards and the cocoon cages in the culture frame and puts them into the middle area 8 of the belt conveyor line 3; then the current culture frame is moved out through a chain conveyor line 1, the next culture frame enters, and cocoon cages and partition plates in the culture frames are taken out in turn and in a circulating mode; the cultivation frame enters the cleaning machine for cleaning through the cultivation frame recycling conveying line.
The cocoon cage in-line process provides a dwell time that gives the sorter 2 sufficient time to remove and deposit the cocoon cages from the frame into the belt conveyor line 3, achieving a continuous, uninterrupted, smooth in-line process.
(2) Sorting the partition plates and the cocoon cages:
the belt conveyor line 3 is divided into a middle area 8, a left area 9 and a right area 10 by a separation frame 11, and cocoons and separation plates are horizontally arranged in the middle area 8 of the belt conveyor line 3 in the separation process of the separation plates and cocoons; sorting operators 2 are arranged on two sides of the belt conveying line 3, firstly, the cocoon cages and the partition plates are detached and placed horizontally, the partition plates and the cocoon cages are placed orderly, the distance between the two is controlled to be larger than 10mm, and the cocoon cages and the partition plates are prevented from being overlapped; the cocoon cage and the partition board move along with the belt conveyor line 3, and the cocoons, bad cocoons and impurities on the partition board are sorted out, and the bad cocoons and impurities on the cocoon cage are synchronously sorted out; the sorted out bad cocoons and impurities are placed in the left side area 9 and the right side area 10 of the belt conveyor line 3, and these bad cocoons and impurities are sent to the end along with the belt 7 and finally fall to the cocoon guiding frame 12 to be collected. The separated cocoons are transferred to a cocoon cage, so that the cocoons are concentrated on the cocoon cage, and the cocoons on the cocoon cage are collected, so that complete cocoon collection can be realized. The separator and the cocoons cage are continuously conveyed in the middle zone 8.
The sorting operator 2 separates bad cocoons and impurities from the cocoons and puts the cocoons and the impurities into a left side area 9 or a right side area 10, a cocoon cage and the cocoons are always placed in a middle area 8, and the bad cocoons and the good cocoons are prevented from being secondarily mixed.
(3) And (3) transferring a partition plate:
when the separator passes through the separator recovery conveyor line 4, the sorter 2 removes the separator from the belt conveyor line 3 and places the separator on the separator recovery conveyor line 4, and the separator is conveyed into the cleaning drum through the recovery conveyor line to be intensively washed. The concentrated washing is clean, has high washing efficiency and meets the requirements of industrial cultivation.
(4) Transferring cocoons:
sequentially placing the cocoon cages into a cocoon picking machine 5 for cocoon picking;
the cocoon picking machines 5 are arranged on the same side of the belt conveyor line 3, 3-8 cocoon picking machines 5 are arranged at equal intervals, and the interval between the cocoon picking machines 5 and the belt conveyor line 3 is 15-65cm; and 1-2 cocoon collectors are arranged at the corresponding positions of the belt conveyor line 3 and each cocoon collector 5, and the cocoon collectors take the cocoon cages off the belt conveyor line 3 and put the cocoon cages into the cocoon collectors 5. Synchronous cocoon picking can be realized by arranging a plurality of cocoon picking machines 5, so that the cocoon picking efficiency is greatly improved, and the cocoon picking yield is improved. Moreover, the invention strictly controls the interval between the cocoon picking machine 5 and the belt conveying line 3, thereby not only facilitating the transfer of cocoon cages, but also facilitating the conveying of collected cocoons.
The sorting assembly line performs sorting test, and tests the sorting data of one week, wherein the test time is 15-16 pm per day, and the test is shown in table 1:
TABLE 1
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the substantially same technical problems and achieve the substantially same technical effects are encompassed within the scope of the present invention.
Claims (6)
1. The sorting method based on the sorting assembly line in the industrial cultivation is characterized by comprising the following steps of: this letter sorting assembly line, including chain transfer chain and belt transfer chain, its characterized in that: the chain conveying line is provided with 2-10 belt conveying lines, the belt conveying line is arranged above the chain conveying line, and the belt conveying line is arranged above the chain conveying line in a crossing manner; the cocoon guiding device is characterized in that a cocoon guiding frame is arranged at the tail end of the belt conveying line and is obliquely arranged, an inner groove of the cocoon guiding frame is positioned below the tail end of the belt conveying line, a bad cocoon bag is sleeved on the cocoon guiding frame, and the cocoon guiding frame is fixed in a frame of the belt conveying line through bolts; the sorting method comprises the following steps:
(1) Cocoon cage out-of-frame wire: the breeding frames are sent out from the breeding frame splitting device and then enter a chain conveying line, are conveyed to a belt conveying line through the chain conveying line, stay at the position for 5-40s, and are provided with a sorter specially taking the frames, wherein the sorter takes out the partition plates and the cocoon cages in the breeding frames and places the partition plates and the cocoon cages on the belt conveying line; then the current culture frame is moved out through a chain conveying line, the next culture frame enters, and cocoon cages and partition plates in the culture frames are taken out in turn and in a circulating mode; the cultivation frame enters a cleaning machine for cleaning through a cultivation frame recycling conveying line;
(2) Sorting the partition plates and the cocoon cages: sorting operators are arranged on two sides of the belt conveyor line, and firstly, the cocoon cage and the partition plate are detached and laid flat; the cocoon cage and the partition board move along with the belt conveying line, and the cocoons, bad cocoons and impurities on the partition board are sorted out, and the bad cocoons and the impurities on the cocoon cage are synchronously sorted out; the cocoons are transferred to a cocoon cage, bad cocoons and impurities are placed on a belt conveying line, and finally the cocoons are collected through a cocoon guiding frame;
(3) Transferring cocoon cages and a partition plate: firstly, removing the partition plates from the belt conveying line, intensively arranging the partition plates, and then sequentially putting the cocoon cages into a cocoon harvesting machine for cocoon harvesting; the cocoon harvesting machines are arranged on the same side of the belt conveying line, 3-8 cocoon harvesting machines are arranged at equal intervals, and the interval between the cocoon harvesting machines and the belt conveying line is 15-65cm; and 1-2 cocoon collectors are arranged at the corresponding positions of the belt conveying line and each cocoon collector, and the cocoon collectors take the cocoon cages off the belt conveying line and put into the cocoon collectors.
2. The sorting method based on a sorting pipeline in industrial aquaculture according to claim 1, wherein: an upper baffle is welded on the cocoon guiding frame, the upper baffle and an inner groove of the cocoon guiding frame form a flow guiding channel, and bad cocoons flow into the bad cocoon bags through the flow guiding channel.
3. The sorting method based on a sorting pipeline in industrial aquaculture according to claim 2, wherein: a cocoon guiding cross plate is arranged at the guide channel, and a cocoon discharging port is arranged in the cocoon guiding cross plate; the bottom surface of the cocoon guiding cross plate is provided with two hooks and a cocoon discharging tube, and the two hooks can hook two sides of the bad cocoon bag; the cocoon discharging tube is communicated with the cocoon discharging opening, a broken cocoon tube is matched with the cocoon discharging tube, the broken cocoon tube can be connected with the cocoon discharging tube, an external thread is arranged on the surface of the cocoon discharging tube, an internal thread is arranged at the position of the cocoon discharging opening of the broken cocoon tube, and the external thread is matched with the internal thread.
4. The sorting method based on a sorting pipeline in industrial aquaculture according to claim 1, wherein: the belt conveying line is provided with a separation frame, the separation frame separates the belt conveying line into a middle area, a left area and a right area, and the middle area is used for conveying cocoon cages and culture partition boards; the left side area and the right side are used for conveying bad cocoons and impurities.
5. The sorting method based on a sorting pipeline in industrial aquaculture according to claim 1, wherein: the belt conveyor line is divided into a middle area, a left area and a right area through a separation frame, cocoon cages and separation plates are horizontally arranged in the middle area of the belt conveyor line in the separation process of the separation plates and the cocoon cages, the separation plates and the cocoon cages are orderly arranged, and the distance between the separation plates and the cocoon cages is controlled to be larger than 10mm; the sorted bad cocoons and impurities are placed in the left side area and the right side area of the belt conveyor line and finally sent to a cocoon guiding frame to be collected.
6. The sorting method based on a sorting pipeline in industrial aquaculture according to claim 1, wherein: and putting the removed partition plate on a partition plate recycling conveying line, conveying the partition plate into a cleaning cylinder through the recycling conveying line, and intensively cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010034720.5A CN111213618B (en) | 2020-01-14 | 2020-01-14 | Sorting assembly line in factory cultivation and sorting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010034720.5A CN111213618B (en) | 2020-01-14 | 2020-01-14 | Sorting assembly line in factory cultivation and sorting method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111213618A CN111213618A (en) | 2020-06-02 |
| CN111213618B true CN111213618B (en) | 2023-04-28 |
Family
ID=70826653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010034720.5A Active CN111213618B (en) | 2020-01-14 | 2020-01-14 | Sorting assembly line in factory cultivation and sorting method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111213618B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204280493U (en) * | 2014-11-27 | 2015-04-22 | 安徽省广德新丰丝绸有限公司 | A kind of silk cocoon conveyer |
| CN106198448A (en) * | 2016-07-17 | 2016-12-07 | 北京化工大学 | A kind of automatic high speed lossless sorting live body male and female Pupa bombycis or the technique of live body male and female Bombyx bombycis |
| CN106583258A (en) * | 2016-12-26 | 2017-04-26 | 沈立江 | Sorting machine and sorting method |
| CN207346701U (en) * | 2017-10-30 | 2018-05-11 | 成都天航智虹知识产权运营管理有限公司 | A kind of horizontal belt concentrates the feeding distribution mechanism of feeding device |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7737379B2 (en) * | 2006-07-19 | 2010-06-15 | Witdouck Calvin J | System and method for sorting larvae cocoons |
| CN202989358U (en) * | 2012-09-04 | 2013-06-12 | 安徽源海丝业有限责任公司 | Silkworm cocoon collecting mechanism |
| CN202925160U (en) * | 2012-11-18 | 2013-05-08 | 沾益县中兴茧丝绸实业有限公司 | Silkworm cocoon sorting device |
| CN204298516U (en) * | 2014-11-27 | 2015-04-29 | 陕西科技大学 | A kind of device for screening silk cocoons |
| CN104938400B (en) * | 2015-07-14 | 2018-03-30 | 山东农业大学 | A kind of novel continuous automatic cocoon harvesting machine |
| CN105075998B (en) * | 2015-09-15 | 2019-08-13 | 中国计量大学 | Quick fresh cocoon based on paper cocooning frame detects automatic screening picking method |
| JP6659063B2 (en) * | 2016-01-12 | 2020-03-04 | ユナイテッド ステイツ ポスタル サービス | System and method for high throughput sorting |
| CN205337275U (en) * | 2016-01-28 | 2016-06-29 | 金陵科技学院 | Novel cocoon is plucked to square silkworm cage device |
| CN205711059U (en) * | 2016-04-12 | 2016-11-23 | 万安县翔龙蚕业发展有限公司 | A kind of Bombyx bombycis intelligence is selected silkworm production line |
| CN206156300U (en) * | 2016-11-11 | 2017-05-10 | 昆山嘉斯特自动化技术有限公司 | Coil finished product transport mechanism |
| CN106964565B (en) * | 2017-05-08 | 2019-04-19 | 中国计量大学 | Full-automatic male and female silkworm chrysalis method for separating |
| CN108522437B (en) * | 2017-05-08 | 2020-10-02 | 杭州蚕鱼科技有限公司 | Full-automatic male and female silkworm cocoon sorting unit |
| CN107646802A (en) * | 2017-09-24 | 2018-02-02 | 广西同庆机械制造有限公司 | The device of silk cocoon integration is selected silkworm and collected to harvesting of cocoon |
| CN211881817U (en) * | 2020-01-14 | 2020-11-10 | 嵊州陌桑高科股份有限公司 | Sorting assembly line in industrial aquaculture |
-
2020
- 2020-01-14 CN CN202010034720.5A patent/CN111213618B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204280493U (en) * | 2014-11-27 | 2015-04-22 | 安徽省广德新丰丝绸有限公司 | A kind of silk cocoon conveyer |
| CN106198448A (en) * | 2016-07-17 | 2016-12-07 | 北京化工大学 | A kind of automatic high speed lossless sorting live body male and female Pupa bombycis or the technique of live body male and female Bombyx bombycis |
| CN106583258A (en) * | 2016-12-26 | 2017-04-26 | 沈立江 | Sorting machine and sorting method |
| CN207346701U (en) * | 2017-10-30 | 2018-05-11 | 成都天航智虹知识产权运营管理有限公司 | A kind of horizontal belt concentrates the feeding distribution mechanism of feeding device |
Non-Patent Citations (1)
| Title |
|---|
| 王超 ; 刘文烽 ; 胡紫东 ; .并联机器人在蚕茧分拣系统中的应用研究.企业科技与发展.2018,(04),第95-98页. * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111213618A (en) | 2020-06-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113575525B (en) | Silkworm breeding and silkworm breeding industrialized integrated system and working method thereof | |
| CN211881817U (en) | Sorting assembly line in industrial aquaculture | |
| CN111099309B (en) | Automatic feeding method of culture frame in industrial silkworm breeding | |
| CN111066746B (en) | Assembly line cocoon picking process in industrial silkworm breeding operation | |
| CN106743447A (en) | A kind of button automatic sequencing device | |
| CN111109209A (en) | Automatic cocoon picking production line in industrial silkworm breeding operation | |
| CN109041765A (en) | A kind of Chinese fiber crops harvester | |
| CN203912928U (en) | A kind of vertical breeding cage | |
| CN111213618B (en) | Sorting assembly line in factory cultivation and sorting method thereof | |
| CN217958404U (en) | Three-instar silkworm breeding line in full-age industrial silkworm breeding | |
| CN109868509B (en) | Cotton linter cleaning and recycling system | |
| CN202021161U (en) | Hop flower sorting machine | |
| CN206915259U (en) | A kind of button automatic sequencing device | |
| CN105212252A (en) | A kind of former cigarette selection method of man-computer cooperation and technique | |
| CN113545320A (en) | Automatic cocoon picking production line and use method thereof | |
| CN202800017U (en) | Fish killing integral device | |
| CN211881818U (en) | Automatic cocoon picking production line in industrial silkworm breeding operation | |
| CN111923113A (en) | Full-automatic broccoli sizing, slitting and sorting machine | |
| CN111387536A (en) | Extrusion type silkworm steamed feed extrusion device and use method thereof | |
| CN111299117A (en) | Grading screening method for fresh tea leaves | |
| CN202800022U (en) | Filter collating device | |
| CN216088383U (en) | Silkworm breeding and silkworm breeding industrialized integrated system | |
| CN216088382U (en) | Automatic cocoon picking production line | |
| CN211746335U (en) | Brush system of cocoon picking machine for industrial cultivation | |
| CN211746341U (en) | Double-chain propulsion mechanism of cocoon picking machine for industrial cultivation |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |