CN111188499A - Mortar spreading method for building and assembling wall material and wall body by building blocks or section bars - Google Patents

Abstract

The invention relates to a mortar spreading method for building and assembling wall materials and walls by building blocks, which comprises the following steps: stacking the building blocks in the same shape in the same direction to form a cube integrally, wherein the lock bolt hole of the building block is in the horizontal direction; firstly, paving masonry mortar on the end faces of the evenly arranged building blocks in a centralized manner, and then paving a proper amount of mortar on the upper surface of the foundation; building the blocks with the spread mortar on a foundation, paving a proper amount of mortar on the upper surface of each layer of the blocks after each layer is built, and continuously taking the blocks with the spread mortar on the end surfaces for building; and when one stacked building block is taken, mortar with the designed thickness is intensively spread on the upper surface of the next building block, and then the building blocks are taken out for building. The method is also applicable to hollow or solid bricks. The invention also discloses a mortar spreading method for building and assembling wall materials and walls by using the sectional materials. The method has high operation efficiency and is particularly suitable for the masonry of the new-generation robot.

Description

Mortar spreading method for building and assembling wall material and wall body by building blocks or section bars

Technical Field

The invention relates to the technical field of house building and slurry paving, in particular to a centralized slurry paving method.

Background

The use of interlocking blocks of uniform modulus to construct houses has begun. For example, chinese patent application publication nos. CN108487538A, CN110258906A, and CN107060071A disclose standardized main blocks, and structures and assembling and interlocking methods of auxiliary blocks formed by cutting the main blocks. The building of the main body of the house is carried out by using these standardized blocks (usually with bolt holes), and the mode of building is generally manual.

The tradition is built a wall and is wiped off grey direction, is handheld brick on one hand, chooses the ash on one hand, wipes off the masonry mortar from top to bottom around the end of brick, then chooses the mortar again with the building sword and lays a layer of mortar to the manual work on the base face of brick foot, and process flow is many, and is consuming time, hardly even to easy because of choosing the ash less influence quality, choose the ash many and cause crowded back to spill over many mortar again, cause the waste of secondary arrangement wall and mortar. In addition, a method for wiping ash by a brick-holding mode imitation manual process is available abroad, waste of secondary wall surface finishing and mortar overflow is caused, the method is only suitable for application of flat bricks, and a stable operation flow cannot be formed for building blocks with uneven concave-convex interlocking.

Also has more advanced masonry means, adopts machinery to build the masonry, and the concrete process of mechanical building comprises: clamping building blocks; immersing the whole building block into mortar to make each surface adhered with the mortar; the brick or the building block is clamped by a robot gripper, and masonry mortar is extruded and rubbed towards a side device for supplying mortar, so that mortar is accumulated, wasted and unsmooth. Whether the building is manual building or mechanical building or robot clamping hand building, each building block needs to be subjected to the process independently.

Disclosure of Invention

The invention aims to provide a novel mortar paving method for building, assembling wall materials and walls by building blocks or profiles.

The technical scheme of the invention is to construct a mortar spreading method for building and assembling wall materials and walls by building blocks, which comprises the following steps:

the building blocks in the same shape are densely and intensively arranged at a flat position layer by layer in the same direction, the opening of the building block is exposed at one side in the horizontal direction, the whole building block is in a cubic shape, and the lock bolt hole of the building block is in the horizontal direction;

before a first layer of building blocks are built, a robot nozzle respectively paves a layer of building mortar on the ends of the building blocks which are arranged in a concentrated mode and a foundation wall base, and then a robot gripper builds the first layer of building blocks;

and building the upper building blocks by using the robot gripper, and sequentially building the building blocks layer by layer.

In one embodiment, the stacking direction of the blocks is that the long side of the blocks is vertical.

The invention also discloses a mortar spreading method for building and assembling wall materials and walls by using the sectional materials, which comprises the following steps:

the uniformly-shaped section bars are densely and layer-by-layer arranged and stacked on a flat position layer by layer with the long side of the section bar as the horizontal direction, and the whole body is cubic;

uniformly spreading the stirred mortar towards the upward surface of the section stacked in the horizontal direction, if the section is assembled on site, firstly spreading a layer of mortar on a wall base, and then extruding the mortar towards one side of a wall body one by one; if wall body components are assembled in a factory, directly taking section bars to extrude mortar one by one, and interlocking and assembling;

the requirements for the mortar are as follows: after the mortar is paved, the setting time of the mortar is limited to 12-24 hours.

The invention has the advantages and beneficial effects that: the invention changes the conventional mode of independently mortar-paving and building each building block or section, and integrally mortar-paves the same building blocks or sections, thereby reducing the intermediate process, greatly improving the working efficiency and being especially suitable for automatic building of robots. Compared with the traditional masonry method, the efficiency is at least doubled.

Detailed Description

In order that the invention may be more fully understood, reference will now be made to the following description. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "disposed" on another element, it can be directly disposed or attached to the other element or intervening elements may also be present.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

Example 1

A mortar spreading method for building and assembling wall materials and walls by building blocks comprises the following steps:

stacking the building blocks in the same shape in the same direction, wherein the long side direction of the building blocks is vertical, the whole building blocks are in a cubic shape, and the lock bolt holes of the building blocks are in the horizontal direction;

paving a proper amount of mortar on the upper surface of the leveled foundation;

paving a proper amount of mortar on the upper surface of the piled uppermost building block;

building the blocks with the spread mortar on a foundation, paving a proper amount of mortar on the upper surface of each block after each block is built, and continuously building the blocks with the spread mortar;

and when one stacked building block is taken, spreading a proper amount of mortar on the upper surface of the next building block, and taking out the building blocks for building.

Example 2

A mortar spreading method for building and assembling wall materials and walls by building blocks comprises the following steps:

the building blocks in the same shape are centralized and closely arranged and piled up at a flat position in the same horizontal direction with the long sides of the building blocks as the horizontal direction, the open holes of the building blocks are exposed towards the sky in the vertical direction, when the building blocks are built, the stirred building mortar is spread on the upper surface of the horizontally piled building blocks according to the design thickness requirement of mortar joints of the building blocks, no matter a wall body is built on site or a well-assembled wall body component is built in a factory, before a house is assembled, a layer of building sand is firstly spread on the base surface on which the wall body falls, then a layer of building mortar is spread on the upper surface of each layer of built integral wall body building blocks by a robot spray head, and then the process is repeated, and the building blocks and the wall body are built by holding bricks and building blocks, no matter the bricks and the building blocks are held by manpower or robots, compared with the traditional one-time mortar building or holding brick extrusion mortar building.

The above method is also applicable to hollow or solid bricks. The building block claimed in the claims comprises a solid brick, a hollow brick or an interlocking building block with a plug interlocking and concave-convex mortise and tenon structure.

Example 3

A mortar spreading method for building and assembling wall materials and walls by using sectional materials comprises the following steps:

the unified-shape section bars are integrally cuboidal, the section bars are planar quadrangles, threading through lock holes are formed in corresponding walls, one side of each section bar facing outwards is a stacking code in the horizontal direction, concave lock grooves and convex lock tenons are respectively arranged on corresponding surface walls of the section bars, the threading through lock holes are formed in corresponding surfaces, the upper vertical direction concave-convex matching sleeves are smooth, the centralized compact stacking code is arranged on a flat land, and when the section bars are assembled, the masonry mortar laying method is as follows: and (3) uniformly spreading the stirred mortar on the upward surface of the section piled in the horizontal direction, if the section is assembled on site, firstly spreading a layer of mortar on a wall base, then extruding the mortar towards one side of the wall one by one, if wall components are assembled in a factory, directly taking the section and extruding the mortar one by one, and interlocking and assembling. After the mortar is paved, the mortar solidification time is limited to about 8 hours, and the strength requirement of the mortar material meets the standard specified by the national industry.

The section bar is a hollow or solid and horizontally perforated parallelogram column with the length exceeding 2 meters and a strip column with a concave lock groove and a convex lock tenon interlocking structure on the corresponding surface.

The meaning of the long side direction in the invention is as follows: if the main blocks or the section bars are used for building, the long edge refers to the longest edge of the main blocks or the section bars; if the auxiliary blocks formed after the main blocks are cut are used for building, the long edges are the edges positioned on the long edges of the original main blocks.

The embodiments of the present invention are described only for the preferred embodiments of the present invention, and not for the limitation of the concept and scope of the present invention, and various modifications and improvements made to the technical solution of the present invention by those skilled in the art without departing from the design concept of the present invention shall fall into the protection scope of the present invention, and the technical content of the present invention which is claimed is fully set forth in the claims.

Claims (3)

1. A mortar spreading method for building and assembling wall materials and walls by building blocks is characterized by comprising the following steps:

the building blocks in the same shape are densely and intensively arranged at a flat position layer by layer in the same direction, the open hole of the building block is exposed at one side in the horizontal direction, the whole building block is in a cubic shape, and the lock bolt hole of the building block is in the horizontal direction;

before a first layer of building blocks are built, a robot nozzle respectively paves a layer of building mortar on the ends of the building blocks which are arranged in a concentrated mode and a foundation wall base, and then a robot gripper builds the first layer of building blocks;

the robot gripper clamps the building blocks and builds the building blocks layer by layer in sequence.

2. The mortar spreading method for building and assembling wall materials and walls by using building blocks as claimed in claim 1, which is characterized in that: the stacking direction of the building blocks is that the long side direction of the building blocks is vertical.

3. A mortar spreading method for building and assembling wall materials and walls by using sectional materials comprises the following steps:

the uniformly-shaped section bars are densely and layer-by-layer arranged and stacked on a flat position layer by layer with the long side of the section bar as the horizontal direction, and the whole body is cubic;

intensively and uniformly spreading the pre-stirred mortar on the upward surface of the section stacked in the horizontal direction, if the section is assembled on site, firstly spreading a layer of mortar on a wall base, and then extruding the mortar one by one for assembling; if wall body components are assembled in a factory, directly taking section bars to extrude mortar one by one, and interlocking and assembling;

the requirements for the mortar are as follows: after the mortar is paved, the setting time of the mortar is limited to 12-24 hours.