A kind of method of binding face tile when prefabricated concrete floor and wallboard
Technical field
The invention belongs to construction engineering technical field, particularly relate to a kind of method of binding face tile.
Background technology
The face brick of building construction, has facing tile and indoor wall and flooring face brick, mainly contains two kinds at present and pastes ways: a kind of is the conventional hand paste method of tradition; Another kind is when the concrete floor of prefabricated housing building and wallboard, utilizes concrete to paste performance to face brick, is pasted up by face brick simultaneously, realizes while disposable integration completes the stickup of face brick and concrete floor or wallboard prefabricated.
The hand paste method that tradition is conventional, passes through craft by surface brick adherence to the method on metope or flooring with pasting material exactly.
" the PCF overlapped shear wall of brick pasted outside wall integration " technology of Fen Ke enterprise stock Co., Ltd of Wanke, although be that face brick and shear wall are integrated prefabricated, but the stickup of its face brick remains before prefabricated components dispatch from the factory, adopt traditional hand paste method that surface brick adherence is got in the factory.
The patent of Changsha long-range housing industry Co., Ltd application: " mould of plastics of a kind of precast concrete surface tiling ", Application Number (patent): ZL201310470385.3, specifically: the mould of plastics of a kind of precast concrete surface tiling, it is characterized in that: on the smooth plastic board of monoblock, form multiple die according to design distribution, die shape and institute's tiling shape is similar and the periphery of die is locking mechanism, described locking mechanism is: the periphery of die is convex-concave cambered surface, the convex-concave cambered surface epirelief of die periphery, young, recessed, the end, is large, can ceramic tile be embedded and lock, be hollow every rib between die and die, hollow up big and down small every rib.By this mould, just can realize while disposable integration completes the stickup of face brick and concrete floor or wallboard prefabricated.
The hand paste method that tradition is conventional, difficult quality controls, and consumes and pastes material, need a large amount of manpowers, its method make product of poor quality, long in time limit, cost is high.
Disposable integration completes the simultaneously prefabricated method of the stickup of face brick and concrete floor or wallboard, the subject matter of current existence does not carry out the protection of face brick, the pollution that face brick is easily subject to concrete water mud is difficult to clean afterwards, and face brick easily produces scratch in construction and installation process.Therefore need badly in the middle of prior art and want a kind of novel technical scheme to solve this problem.
Summary of the invention
Technical problem to be solved by this invention is: the method providing binding face tile when a kind of prefabricated concrete floor and wallboard, can significantly improve the sticking Quality of metope or flooring face brick, save and paste material, minimizing recruitment, reduction architectural engineering construction cost.Method of the present invention, production technology and equipments is simple, be easy to operation, bond strength is high, be convenient to finished product protection, face brick flat appearance cleans, and the development for prefabricated assembled concrete building has positive meaning.
A method for binding face tile when prefabricated concrete floor and wallboard, is characterized in that: comprise the following steps,
Step one, make the bed die of prefabricated concrete floor or wallboard, the working face of the bed die of prefabricated concrete floor or wallboard is provided with air-vent, the bed die of prefabricated concrete floor or wallboard is adjusted to level and removing surface is clean;
Step 2, trickle is moistening equably on the bed die of prefabricated concrete floor or wallboard to use water spraying tool, one side glue plastic sheeting laid by the bed die of prefabricated concrete floor or wallboard, the glue of one side glue plastic sheeting faces up, glue-freely to face down, when laying one side glue plastic sheeting, extrude the water on the bed die surface of prefabricated concrete floor or wallboard, make one side glue plastic sheeting be close on the bed die of prefabricated concrete floor or wallboard;
Step 3, on the bed die of the prefabricated concrete floor or wallboard of having laid one side glue plastic sheeting, place the location grid of face brick, face brick is put in the space of the location grid of face brick, the face down of face brick, closely sturdy with the glue face of one side glue plastic sheeting, after sturdy, the location grid of face brick mentioned and remove, the face down of face brick is arranged in and has laid on the prefabricated concrete floor of one side glue plastic sheeting or the bed die of wallboard, between adjacent face brick, after the location grid of face brick removes, define the gap between face brick;
Step 4, in the gap between face brick, pour into a mould heated paraffin liquid, and paraffin liquid is without excessive; The outward flange of the face brick entirety formed to face brick builds heated paraffin liquid, and paraffin liquid is without excessive;
The side form of step 5, placement prefabricated concrete floor or wallboard, the bar material of colligation prefabricated concrete floor or wallboard, build the concrete of prefabricated concrete floor or wallboard, concrete contacts completely with the back side of face brick, before the concrete final set of in the end building, remove the side form of prefabricated concrete floor or wallboard;
Step 6, after maintenance to concrete strength reaches 10MPa ~ 40MPa, lifting is pasted with prefabricated concrete floor or the wallboard of face brick, and be transported to storage sites and pile up, prefabricated work completes, face brick front is pasted with one side glue plastic sheeting, takes one side glue plastic sheeting after housing construction completes off.
Described prefabricated concrete floor or wallboard are all-concrete prefabricated concrete floor or wallboard and the prefabricated concrete floor containing composite or wallboard.
By above-mentioned design, the present invention can bring following beneficial effect: a kind of method of binding face tile when prefabricated concrete floor and wallboard, and it produces facility and technique is simple, easy production and processing, and labour intensity is low; When making prefabricated concrete floor or wallboard, tapestry brick becomes to be integrated with prefabricated concrete floor or wallboard, and cohering between face brick and concrete is realized by cast-in-place concrete, and bond strength is high, and face of cohering is full, and surface brick adherence is firm, difficult drop-off; Air-vent significantly can reduce suction when the demoulding, makes the demoulding not only easily but also safety; In gap between face brick and the periphery cast heated paraffin liquid of face brick outermost, effectively can prevent cement mortar from penetrating into the front of face brick by the gap between face brick, the clean of tile surface can be ensured, and do not polluted by cement mortar; Eliminate the artificial adhering processes of face brick, save fee of material and labour cost; Due to without adhesive material layer, the usage space in room can be increased; Owing to eliminating adhesive material layer, can dead load be alleviated, reduce structural internal force, the material consumption of structure can be reduced; The smooth alignment of surface brick adherence, sights effective; Process of construction is good to the finished product protection of face brick.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated:
Fig. 1 is the bed die floor map of prefabricated concrete floor of the present invention or wallboard.
Fig. 2 is I-I generalized section of the bed die plane of prefabricated concrete floor of the present invention or wallboard.
Fig. 3 is that one side glue plastic foil floor map laid by the bed die of prefabricated concrete floor of the present invention or wallboard.
Fig. 4 is II-II generalized section of the bed die laying one side glue plastic foil plane of prefabricated concrete floor of the present invention or wallboard.
Fig. 5 is the location grid interior placement face brick floor map of face brick of the present invention.
Fig. 6 is interior III-III generalized section of placing face brick plane of location grid of face brick of the present invention.
Fig. 7 is that surface brick adherence of the present invention is to the floor map on one side glue plastic sheeting.
Fig. 8 is IV-IV generalized section of plane on surface brick adherence of the present invention to one side glue plastic sheeting.
Fig. 9 is the floor map of prefabricated concrete floor of the present invention or wallboard prefabrication process.
Figure 10 is V-V generalized section of prefabricated concrete floor of the present invention or wallboard prefabrication process plane.
Figure 11 is that the present invention is pasted with the prefabricated concrete floor of face brick or the floor map of wallboard.
Figure 12 is that the present invention is pasted with the prefabricated concrete floor of face brick or VI-VI generalized section of wallboard plane.
The side form of the gap in figure between the location grid of the bed die of 1-prefabricated concrete floor or wallboard, 2-air-vent, 3-one side glue plastic sheeting, 4-face brick, 5-face brick, 6-face brick, 7-prefabricated concrete floor or wallboard, 8-prefabricated concrete floor or wallboard.
Detailed description of the invention
A method for binding face tile when prefabricated concrete floor and wallboard, binding face tile integration when building prefabricated concrete floor or R.C. wall board completes, and as shown in Fig. 1 ~ Figure 12, the operating procedure of specific embodiment of the invention is as follows:
Step one, makes the bed die 1 of prefabricated concrete floor or wallboard, the working face of the bed die 1 of prefabricated concrete floor or wallboard has air-vent 2, the bed die 1 of prefabricated concrete floor or wallboard is adjusted to level and removing surface is clean;
Step 2, use one deck water that water spraying tool is very thin on spray equably on the bed die 1 of prefabricated concrete floor or wallboard, and then on the bed die 1 of prefabricated concrete floor or wallboard, one side glue plastic sheeting 3 is laid, the glue of one side glue plastic sheeting 3 faces up, glue-freely to face down, extruded by the water of bed die 1 excess surface of prefabricated concrete floor or wallboard when laying one side glue plastic sheeting 3, the effect of atmospheric pressure makes one side glue plastic sheeting 3 be close on the bed die 1 of prefabricated concrete floor or wallboard;
Step 3, on the bed die 1 of the prefabricated concrete floor or wallboard of having laid one side glue plastic sheeting 3, place the location grid 4 of face brick, face brick 5 is put in the space of the location grid 4 of face brick, the face down of face brick 5, reality is close to the glue surface plaster of one side glue plastic sheeting 3, then mention and remove the location grid 4 of face brick, the face down of face brick 5 is arranged in uniformly to have laid on the prefabricated concrete floor of one side glue plastic sheeting 3 or the bed die of wallboard 1, defines the gap 6 between face brick after the location grid 4 of face brick removes;
Step 4, in the gap 6 between face brick and the periphery cast heated paraffin liquid of face brick outermost, what prevent the excessive back side to face brick 5 of paraffin liquid from affecting concrete and face brick 5 coheres effect;
Step 5, place the side form 7 of prefabricated concrete floor or wallboard, the materials such as the reinforcing bar of colligation prefabricated concrete floor or wallboard 8, build the concrete of prefabricated concrete floor or wallboard 8, concrete contacts completely with the back side of face brick 5, before the concrete final set of in the end building, remove the side form 7 of prefabricated concrete floor or wallboard;
Step 6, after maintenance to concrete strength reaches 10MPa ~ 40MPa, lifting is pasted with prefabricated concrete floor or the wallboard 8 of face brick 5, be transported to storage sites to pile up, prefabricated work completes, face brick front is pasted with one side glue plastic sheeting 3, takes one side glue plastic sheeting 3 after housing construction completes off.