CN111169833A - 一种酸罐密封处理系统 - Google Patents
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Abstract
本发明公开了一种酸罐密封处理系统，包括连接管，除酸雾装置和酸罐，所述酸罐为多个，多个所述酸罐分别通过连接管接入除酸雾装置进行酸雾处理。有益效果：能够对作业现场多个酸罐的酸雾集中处理，改进了现有技术中的单一处理，提升了处理效率。酸罐通过连接管接入除酸雾装置处理酸雾，实现了作业现场的酸罐密闭，避免了作业现场的酸雾弥漫。
Description
技术领域
本发明涉及酸雾处理技术领域，具体涉及一种酸罐密封处理系统。
背景技术
酸化压裂是油气田增产的一项重要措施，当前国内外的酸化压裂施工作业需要大量的不同类型的酸液。压裂增产作业时现场会摆放较多储酸罐，如酸液的混合设备、酸液储存设备均会使用到储酸罐，即混酸设备上自带储酸罐、现场储存酸液用的储罐，但目前压裂施工作业现场的储酸罐缺少酸液集中处理措施，各酸罐通常处于半封闭状态，使得压裂施工作业现场酸雾弥漫，虽然目前也有针对酸罐封闭方式以除酸雾的技术，但都是一对一的处理方式，处理效率较低，能源消耗较大，除酸雾设备所耗的成本也较高，且现有技术中除酸雾设备本身结构体积庞大且结构复杂，基本只能以固定状态放置在某一地点，除酸雾的使用效果欠佳。
发明内容
本发明的目的克服现有技术的不足，提供一种酸罐密封处理系统，所述酸罐密封处理系统能够对作业现场多个酸罐的酸雾集中处理，改进了现有技术中的单一处理，提升了处理效率。酸罐通过连接管接入除酸雾装置处理酸雾，实现了作业现场的酸罐密闭，避免了作业现场的酸雾弥漫。
本发明的目的是通过以下技术措施达到的：一种酸罐密封处理系统，包括连接管，除酸雾装置和酸罐，所述酸罐为多个，多个所述酸罐分别通过连接管接入除酸雾装置进行酸雾处理。
进一步地，所述连接管与除酸雾装置之间通过第一阀门连接，每根连接管上设置一个第一阀门，所述第一阀门用于控制与之对应连接的酸罐是否接入除酸雾装置中。
进一步地，所述连接管为软管。
进一步地，在所述酸罐的罐顶上设呼吸阀，所述连接管与呼吸阀的排气口或酸罐罐顶连接。
进一步地，在所述酸罐上设有压力装置，所述压力装置用于指示酸罐内压力和保护酸罐罐体超压。
进一步地，所述压力装置为U型管，所述U型管为内部中空结构。
进一步地，所述除酸雾装置包括喷射器，第一泵和除雾罐，所述第一泵为喷射器供液，喷射器的液相出口延伸到除雾罐中，除雾罐上开设有第一出液口，所述出液口与第一泵的入口连通，所述连接管与喷射器连接。
进一步地，所述喷射器的液相出口延伸到除雾罐的底部。
进一步地，所述除雾罐上开设有第二出液口，所述第二出液口连通有第二泵，所述第二泵的出口延伸到除雾罐中。
进一步地，所述第二泵的出口对除雾罐进行喷淋。
进一步地，在所述第一泵的出口端设有喷淋管线，所述喷淋管线接入除雾罐中。
与现有技术相比，本发明的有益效果是：一种酸罐密封处理系统，所述酸罐密封处理系统能够对作业现场多个酸罐的酸雾集中处理，改进了现有技术中的单一处理，提升了处理效率。酸罐通过连接管接入除酸雾装置处理酸雾，实现了作业现场的酸罐密闭，避免了作业现场的酸雾弥漫。通过呼吸阀和压力装置对酸罐罐体实行双重超压保护。通过循环和喷淋双重措施为除酸雾的良好效果提供保障。本酸罐密封处理系统可通过第一泵和第二泵实现双循环，通过第二泵出口和喷淋管线实现双喷淋，除酸雾的使用效果更好。
附图说明
图1是酸罐密封处理系统的结构示意图。
图2是除酸雾装置的结构示意图。
其中，1.酸罐，2.呼吸阀，3.连接管，4.U型管，5.第一出液口，6.除酸雾装置，7.第一阀门，8.喷射器，9.第一泵，10.第二泵，11.喷淋管线。
具体实施方式
如图1至2所示，一种酸罐密封处理系统，包括连接管3，除酸雾装置6和酸罐1，所述酸罐1为多个，多个所述酸罐1分别通过连接管3接入除酸雾装置6进行酸雾处理。所述酸罐密封处理系统将作业现场的可能存在的酸罐1集中处理，改进了现有技术中的单一处理，提升了处理效率。酸罐1通过连接管3接入除酸雾装置6处理酸雾，实现了作业现场的酸罐1密闭，避免了作业现场的酸雾弥漫。
所述连接管3与除酸雾装置6之间通过第一阀门7连接，每根连接管3上设置一个第一阀门7，所述第一阀门7用于控制与之对应连接的酸罐1是否接入除酸雾装置6中。每个酸罐1连的接管上设置一个开断的阀门(第一阀门7)，利于单个酸罐1的酸雾收集处理。
所述连接管3为软管。软管更利于作业现场的连接。
在所述酸罐1的罐顶上设呼吸阀2，所述连接管3与呼吸阀2的排气口或酸罐1罐顶连接。
在所述酸罐1上设有压力装置，所述压力装置用于指示酸罐1内压力和防止酸罐1罐体超压。
所述酸罐1上通过呼吸阀2和压力装置的设置，可实现对酸罐1的双压力检测，双超压保护。可以在各种工况下实现酸罐1的超压保护，并且可以直观的观察酸罐1内压力变化情况，相比常规的单一呼吸阀2保护，避免因为呼吸阀2故障或人员点检不及时，而造成超压，超压保护更完善。
所述压力装置为U型管4，所述U型管4为内部中空结构，所述U型管4用于酸罐1罐体与外部的连通。所述U型管4可以使用透明管，也可是2根连通的磁翻柱液位计。在所述U型管4内可放置其他液位计或液位压力传感器，或者直接在酸罐1罐顶设置压力传感器。
所述除酸雾装置6包括喷射器8，第一泵9和除雾罐，所述第一泵9为喷射器8供液，喷射器8的液相出口延伸到除雾罐中，除雾罐上开设有第一出液口5，所述出液口与第一泵9的入口连通，所述连接管3与喷射器8连接。设置喷射器8进行酸雾收集，可以产生负压高效收集酸雾，同时可以使除雾罐内的液体快速与酸雾混合，若除雾罐内加注碱液，吸收效果更佳。在第一出液口5与喷射器8入口端之间可设置三通阀，用于液体的加注与排出。除酸雾装置6结构简单，便于移动，还可橇装，运输或现场移动都方便。
所述喷射器8的液相出口延伸到除雾罐的底部。
所述除雾罐上开设有第二出液口，所述第二出液口连通有第二泵10，所述第二泵10的出口延伸到除雾罐中。
第一出液口5、第二出液口和喷射器8的液相出口在除雾罐上间隔设置，相互不影响。
所述第二泵10的出口对除雾罐进行喷淋。
在所述第一泵9的出口端设有喷淋管线11，所述喷淋管线11接入除雾罐中。
通过第二泵10的出口喷淋和第一泵9出口端的喷淋管线11，实现除雾罐的双喷淋。
当然根据实际酸雾情况，本酸罐密封处理系统可以是单循环除酸雾，或双循环除酸雾，或单循环单喷淋除酸雾，或单循环双喷淋除酸雾，或双循环单喷淋除酸雾，或双循环双喷淋除酸雾。
工作原理：当作业现场某一酸罐1需要进行除酸雾处理时，打开相应连接管3上的第一阀门7，使酸雾通道接通。保持U型管4与大气相通，向U型管4内加注能够显示位置的液体，使两端液位相同，两端液位与U型管4管体两端顶部有一定距离，比如1m左右，向酸罐1内加注液体，酸罐1内空气压缩、压力升高，当足够打开呼吸阀2时，呼吸阀2排气口打开，向除雾罐进行排气，此时U型管4靠近酸罐1一侧的管内液位升高，反之酸罐1内液体排空时，U型管4远离酸罐1一侧管内液体升高。U型管4管内液体升高的高度有一定限度，其液柱产生的压差大于呼吸阀2的进排气压力，但小于酸罐1能承受的正压或者负压，比如酸罐1内压力过大时，U型管4内液体将排出到大气中，避免特殊情况下酸罐1罐体超压损坏。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (11)
1.一种酸罐密封处理系统，其特征在于：包括连接管，除酸雾装置和酸罐，所述酸罐为多个，多个所述酸罐分别通过连接管接入除酸雾装置进行酸雾处理。
2.根据权利要求1所述的酸罐密封处理系统，其特征在于：所述连接管与除酸雾装置之间通过第一阀门连接，每根连接管上设置一个第一阀门，所述第一阀门用于控制与之对应连接的酸罐是否接入除酸雾装置中。
3.根据权利要求1或2所述的酸罐密封处理系统，其特征在于：所述连接管为软管。
4.根据权利要求1所述的酸罐密封处理系统，其特征在于：在所述酸罐的罐顶上设呼吸阀，所述连接管与呼吸阀的排气口或酸罐罐顶连接。
5.根据权利要求1所述的酸罐密封处理系统，其特征在于：在所述酸罐上设有压力装置，所述压力装置用于指示酸罐内压力和保护酸罐罐体超压。
6.根据权利要求5所述的酸罐密封处理系统，其特征在于：所述压力装置为U型管，所述U型管为内部中空结构。
7.根据权利要求1所述的酸罐密封处理系统，其特征在于：所述除酸雾装置包括喷射器，第一泵和除雾罐，所述第一泵为喷射器供液，喷射器的液相出口延伸到除雾罐中，除雾罐上开设有第一出液口，所述出液口与第一泵的入口连通，所述连接管与喷射器连接。
8.根据权利要求7所述的酸罐密封处理系统，其特征在于：所述喷射器的液相出口延伸到除雾罐的底部。
9.根据权利要求7所述的酸罐密封处理系统，其特征在于：所述除雾罐上开设有第二出液口，所述第二出液口连通有第二泵，所述第二泵的出口延伸到除雾罐中。
10.根据权利要求9所述的酸罐密封处理系统，其特征在于：所述第二泵的出口对除雾罐进行喷淋。
11.根据权利要求7所述的酸罐密封处理系统，其特征在于：在所述第一泵的出口端设有喷淋管线，所述喷淋管线接入除雾罐中。
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