CN111151462A - Inductor detection production line - Google Patents
Inductor detection production line Download PDFInfo
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- CN111151462A CN111151462A CN202010062284.2A CN202010062284A CN111151462A CN 111151462 A CN111151462 A CN 111151462A CN 202010062284 A CN202010062284 A CN 202010062284A CN 111151462 A CN111151462 A CN 111151462A
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- inductor
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/06—Sorting according to size measured mechanically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8411—Application to online plant, process monitoring
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- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention relates to an inductor detection production line which comprises a workbench, and an object feeding device, a conveying device, an inductor size screening device, an inductor element CCD (charge coupled device) detection device and a control device which are arranged on the workbench, wherein the object feeding device is positioned on the left side of the workbench, the object feeding device, the conveying device, the inductor size screening device and the inductor element CCD detection device are sequentially connected from left to right, the object feeding device is used for loading an inductor element, the conveying device is used for conveying the inductor from the object feeding device to the inductor size screening device, the inductor screening device is used for screening inductors with qualified sizes, and the inductor element CCD detection device is used for screening inductors with qualified appearances. The inductor detection production line has high detection production efficiency and low error rate, and can simultaneously detect the size and the appearance of the inductor.
Description
Technical Field
The invention relates to the technical field of inductance element detection, in particular to an inductor detection production line.
Background
The inductor is an energy storage element made by coiling a magnetic core or a ferromagnetic material by a lead, before the inductance element is packaged, the inductance element needs to be detected, the size detection and the appearance detection of the inductance element are included, and the qualified product can be packaged and sold.
Disclosure of Invention
The invention aims to provide an inductor detection production line which is high in detection production efficiency and can simultaneously detect the size and the appearance of an inductor.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an inductor detects production line, includes that the workstation and last thing device, conveyor, inductor size sieving mechanism and the inductance element CCD detection device of advancing of it, it is located to advance the thing device the left side of workstation, advance the thing device conveyor inductor size sieving mechanism with inductance element CCD detection device links up from a left side right side in proper order, it is used for loading the inductor element to advance the thing device, conveyor is used for carrying the inductor from advancing the thing device to inductor size sieving mechanism, inductor size sieving mechanism is used for screening the qualified inductor of size, inductance element CCD detection device is used for screening the qualified inductor of outward appearance.
Preferably, the thing device includes supporter, first cylinder, first push rod and puts the thing piece, the supporter is installed on the workstation, first cylinder is installed the front side of supporter, it places in to put the thing piece on the supporter, first cylinder is connected with first push rod for promote it gets into to put the thing piece conveyor, it is equipped with a plurality of storage tanks that are used for placing the inductor on the thing piece to put.
Preferably, the conveying device comprises a first conveying belt, a second conveying belt and a mechanical arm device, the first conveying belt and the second conveying belt are horizontally arranged at the left and right sides, the second conveying belt is located at the front right side of the first conveying belt, the mechanical arm device is installed above the first conveying belt and the second conveying belt, the first conveying belt is used for conveying the object placing blocks, the mechanical arm device is used for moving the inductors in the object placing blocks to the second conveying belt, and the second conveying belt is used for conveying the inductors into the inductor size screening device.
Preferably, inductor size sieving mechanism includes screening frame, second cylinder, second push rod, third cylinder, third push rod and fourth cylinder, the screening frame with the second conveyer belt links up, the second cylinder sets up in the rear side of screening frame, the third cylinder set up in the screening frame left side, the fourth cylinder set up in the screening frame front side, the second cylinder with dislocation set about the fourth cylinder, the through-hole of orientation around being equipped with on the screening frame, the second cylinder is used for pushing inductance element into in the through-hole, the third cylinder is used for pushing out the screening frame right, makes the through-hole with the third push rod is just right, the fourth cylinder is used for pushing out inductance element of unidimensional.
Preferably, the inductance element CCD detection device includes a fixed jig, a suction head device, a CCD camera and a light source device, the fixed jig is installed on the worktable, the suction device is installed above the fixed jig, the CCD camera is installed at the front side of the fixed jig, the CCD camera and the jig are arranged right opposite to each other, and the light source device is installed below the CCD camera.
Preferably, the fixing jig comprises a jig main body and an optical prism, a first groove for placing the inductor and a second groove for placing the optical prism are arranged on the upper portion of the fixing jig main body, and the optical prism is placed in the second groove.
Preferably, the air suction head device comprises a head device body, a fifth cylinder, a pull rod, a suction nozzle and an air pipe, wherein the fifth cylinder is installed at the upper part of the head device, the suction nozzle is installed at the lower part of the head device, the suction nozzle is connected with the fifth cylinder through the pull rod, the air pipe is connected with the suction nozzle, and the fifth cylinder is used for controlling the suction nozzle to move up and down.
Preferably, the inductor production line further comprises a tool rack, the tool rack is mounted above the transportation device, and the tool rack comprises a tool cavity for storing tools and an operation cavity for placing a mouse.
Preferably, the control device is electrically connected to the feeding device, the conveying device, the inductor size screening device and the inductive element CCD detection device, respectively, the control device includes a touch screen and a button, and the control device is configured to control the feeding device, the conveying device, the inductor size screening device and the inductive element CCD detection device to operate.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
(1) according to the inductor detection production line, the feeding device, the conveying device, the inductor size screening device, the inductor element CCD detection device and the control device are sequentially connected on the workbench from left to right, the feeding device is used for loading the inductor elements, the conveying device is used for conveying the inductors from the feeding device to the inductor size screening device, the inductor size screening device is used for screening the inductors with qualified sizes, the inductor element CCD detection device is used for screening the inductors with qualified appearances, the control device is used for controlling the production line to run, automation is completely realized in the inductor detection process, the production detection efficiency is high, and the error rate is low;
(2) the inductor detection production line has high detection production efficiency and can simultaneously detect the size and the appearance of the inductor.
Drawings
Fig. 1 is a schematic structural view of an inductor inspection line according to the present invention.
Fig. 2 is a schematic structural diagram of an inductor size screening apparatus of the present invention.
Fig. 3 is a schematic structural diagram of the CCD detection device of the present invention.
Fig. 4 is a schematic structural diagram of the fixing jig of the present invention.
Figure 5 is a schematic diagram of the construction of the air aspiration tip device of the present invention.
In the attached drawings, 1 working table, 2 object feeding device, 21 object placing frame, 22 first air cylinder, 23 first push rod, 24 object placing block, 3 conveying device, 31 first conveying belt, 32 second conveying belt, 33 mechanical arm device, 4 inductor size screening device, 41 screening frame, 42 second air cylinder, 43 second push rod, 44 third air cylinder, 45 third push rod, 46 fourth air cylinder, 47 through hole, 5 inductance element CCD detection device, 51 fixed jig, 52 transfer device, 53 CCD camera, 54 light source device, 55 display, 56 collecting box, 511 fixed jig main body, 512 optical prism, 513 first groove, 514-a second groove, 521-a motor, 522-a fixed support, 523-a rotating support, 524-an air suction and suction head device, 525-a suction head device main body, 526-a fifth cylinder, 527-a suction nozzle, 529-an air pipe, 6-a tool holder, 7-a control device, 71-a touch screen and 72-a key.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings by way of examples of preferred embodiments. It should be noted, however, that the numerous details set forth in the description are merely for the purpose of providing the reader with a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
As shown in fig. 1, the inductor detection production line according to the present invention includes a workbench 1, and an object feeding device 2, a conveying device 3, an inductor size screening device 4, an inductor element CCD detection device 5, and a control device 7 thereon, wherein the object feeding device 2 is located at the left side of the workbench 1, and the object feeding device 2, the conveying device 3, the inductor size screening device 4, and the inductor element CCD detection device 5 are sequentially connected from left to right. The article inlet device 2 comprises an article placing rack 21, a first air cylinder 22, a first push rod 23 and an article placing block 24, the article placing rack 21 is installed on the workbench 1, the first air cylinder 22 is installed on the front side of the article placing rack 23, the article placing block 24 is placed on the article placing rack 21, the first air cylinder 22 is connected with the first push rod 23 and used for pushing the article placing block 24 to enter the conveying device 3, and a plurality of accommodating grooves used for placing the inductor are formed in the article placing block 24. The conveying device 3 comprises a first conveying belt 31, a second conveying belt 32 and a mechanical arm device 33, the first conveying belt 31 and the second conveying belt 32 are horizontally arranged left and right, the first conveying belt 31 is located on the rear side of the commodity shelf 21 and abutted to the commodity shelf 21, the second conveying belt 32 is located on the front side of the first conveying belt 31, the mechanical arm device 33 is installed above the first conveying belt 31 and the second conveying belt 32, the first conveying belt 31 is used for conveying the commodity placing block 24, the mechanical arm device 33 is used for moving the inductor in the commodity placing block 24 to the second conveying belt 32, and the second conveying belt 32 is used for conveying the inductor into the inductor size screening device.
As shown in fig. 2, the inductor size screening device includes a screening frame 41, a second cylinder 42, a second push rod 43, a third cylinder 44, a third push rod 45 and a fourth cylinder 46, the screening frame 41 is connected to the second conveyor belt 32, the second cylinder 42 is disposed at the rear side of the screening frame 41, the third cylinder 44 is disposed at the left side of the screening frame 41, the fourth cylinder 46 is disposed at the front side of the screening frame 41, the second cylinder 42 and the fourth cylinder 46 are disposed in a left-right staggered manner, a through hole facing forward and backward is disposed on the screening frame 41, the second cylinder 42 is configured to push the second push rod 43 to push an inductive element into the through hole, the third cylinder 44 is configured to push the screening frame 41 rightward, so that the through hole is directly opposite to the third push rod 45, and the fourth cylinder 46 is configured to push an inductive element of a non-size backward direction.
As shown in fig. 3, the inductance element CCD detecting device 5 includes a fixing jig 51, a transferring device 52, a CCD camera 53, a light source device 54, a display 55 and a collecting box 56, the fixing jig 51 is installed on the workbench 1, the suction device 52 is installed above the fixing jig 51, the CCD camera 53 is installed at the front side of the fixing jig 51, the CCD camera 53 is arranged opposite to the jig 51, the light source device 54 is installed below the CCD camera 53, the display 55 is installed above the transferring device 52, and the collecting box 56 is installed at the right side of the fixing jig 51. As shown in fig. 4, the fixing jig 51 includes a jig main body 511 and an optical prism 512, a first groove 513 for placing an inductor and a second groove 514 for placing the optical prism are disposed on the upper portion of the fixing jig main body 511, and the optical prism 512 is disposed in the second groove 514. The transfer device 52 comprises a motor 521, a fixed support 522, a rotating support 523 and an air suction nozzle device 524, wherein the motor 521 is installed at the rear side of the fixed support 522, a semicircular strip-shaped sliding rail is arranged on the end face of the front side of the fixed support 522, a plurality of air suction nozzle devices 524 are installed at the bottom of the rotating support 523, and the air suction nozzle devices 524 are used for sucking inductive elements. As shown in fig. 5, the air suction nozzle device 524 includes a nozzle device main body 525, a fifth air cylinder 526, a suction nozzle 527, and an air pipe 528, wherein the fifth air cylinder 526 is installed at an upper portion of the nozzle device main body 525, the suction nozzle 527 is installed at a lower portion of the nozzle device main body 525, the suction nozzle 527 is connected to the fifth air cylinder 526, the air pipe 528 is connected to the suction nozzle 527, and the fifth air cylinder 526 is used for controlling the suction nozzle 527 to suck the inductive element.
The control device 7 is electrically connected with the feeding device 2, the conveying device 3, the inductor size screening device 4 and the inductive element CCD detecting device 5, the control device 7 comprises a touch screen 71 and a key 72, and the control device 7 is used for controlling the feeding device 2, the conveying device 3, the inductor size screening device 4 and the inductive element CCD detecting device 5 to operate. The operation of each module device is convenient to control, the operation is simple and convenient, and full automation is realized.
The inductor production line further comprises a tool rack 6, the tool rack 6 is installed above the conveying device 3, and the tool rack 6 comprises a tool cavity 61 for storing tools and an operation cavity 62 for placing a mouse.
When the inductor detection production line is used, the production line is controlled by the touch screen 71 on the control device 7 to start running, inductance elements are placed in the accommodating grooves of the object placing blocks 24, the first air cylinder 22 pushes the first push rods 23 to push the object placing blocks 24 into the first conveyor belt 31, the first conveyor belt 31 conveys the object placing blocks 24 to positions parallel to and opposite to the second belt 32, then each inductor is moved onto the second belt 32 through the mechanical arm device 33, the second belt 32 conveys the inductor into the screening frame 41, the second air cylinder 42 pushes the second push rods 43 forwards to push the inductor into the through holes of the screening frame 41, if the inductor cannot pass through the through holes, the third air cylinder 44 pushes the screening frame 41 rightwards to enable the through holes to be opposite to the positions of the third push rods 45, the fourth air cylinder 46 pushes the third push rods 45, the third push rods 45 push the inductors backwards, if the inductor can pass through the through hole, the size of the inductor is in accordance with the standard, then the inductor in accordance with the standard is sucked onto the fixed jig 51 through the air suction sucker device 524, the optical prism is irradiated through illumination emitted by the light source device 54, light passes through the through hole after being refracted by utilizing the refraction principle of the optical prism, and is irradiated on the inductor element, so that the inductor element is illuminated, then the inductor element is shot through the CCD camera, imaging is carried out in the CCD camera 53, the appearance of the inductor is displayed through the display, whether impurities exist on the shell of the inductor or not is observed, the inductor in accordance with the appearance standard is detected, the inductor in accordance with the standard is placed into the collecting box 56 through the air suction sucker device 524, and the unqualified inductor is removed through the air suction sucker.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.
Claims (10)
1. An inductor detects production line which characterized in that: including workstation and last thing device, conveyor, inductor size sieving mechanism, inductance element CCD detection device and the control device of advancing, it is located to advance the thing device the left side of workstation, advance the thing device conveyor inductor size sieving mechanism with inductance element CCD detection device links up from a left side right side in proper order, control device installs conveyor's top, it is used for loading the inductor element to advance the thing device, conveyor is used for carrying the inductor element from advancing the thing device inductor size sieving mechanism, inductor size sieving mechanism is used for screening the qualified inductor of size, inductance element CCD detection device is used for screening the qualified inductor of outward appearance, control device is used for control the production line operation.
2. An inductor testing line according to claim 1, characterized in that: the object feeding device comprises an object placing rack, a first air cylinder, a first push rod and an object placing block, the object placing rack is installed on the workbench, the first air cylinder is installed on the front side of the object placing rack, the object placing block is placed on the object placing rack, the first air cylinder is connected with the first push rod and used for pushing the object placing block to enter the conveying device, and a plurality of accommodating grooves used for placing the inductor are formed in the object placing block.
3. An inductor testing line according to claim 1 or 2, characterized in that: the conveying device comprises a first conveying belt, a second conveying belt and a mechanical arm device, the first conveying belt and the second conveying belt are horizontally arranged in a left-right horizontal mode, the second conveying belt is located on the front side of the first conveying belt, the mechanical arm device is installed above the first conveying belt and the second conveying belt, the first conveying belt is used for conveying the object placing blocks, the mechanical arm device is used for moving the inductors in the object placing blocks to the second conveying belt, and the second conveying belt is used for conveying the inductors into the inductor size screening device.
4. An inductor testing line according to claim 1, characterized in that: inductor size sieving mechanism includes screening frame, second cylinder, second push rod, third cylinder, third push rod and fourth cylinder, the screening frame with the second conveyer belt links up, the second cylinder sets up in the rear side of screening frame, the third cylinder set up in the screening frame left side, the fourth cylinder set up in the screening frame front side, the second cylinder with dislocation set about the fourth cylinder, the through-hole of orientation around being equipped with on the screening frame, the second cylinder is used for pushing in inductance element in the through-hole, the third cylinder is used for pushing out the screening frame right, makes the through-hole with the third push rod is just right, the fourth cylinder is used for pushing out inductance element of improper size backward.
5. An inductor testing line according to claim 1, characterized in that: the inductance element CCD detection device comprises a fixed jig, a transfer device, a CCD camera, a light source device and a collection box, wherein the fixed jig is installed on the workbench, the transfer device is installed above the fixed jig, the CCD camera is installed on the front side of the fixed jig, the CCD camera and the jig are arranged right, the light source device is installed below the CCD camera, and the collection box is installed on the right side of the fixed jig.
6. An inductor testing line according to claim 5, characterized in that: the fixed jig comprises a jig main body and an optical prism, a first groove used for placing the inductor and a second groove used for placing the optical prism are formed in the upper portion of the fixed jig main body, and the optical prism is placed in the second groove.
7. An inductor testing line according to claim 5, characterized in that: the transfer device comprises a motor, a fixed support, a connecting rod, a rotating support and a suction head device, wherein the motor is installed on the rear side of the fixed support, a motor output shaft penetrates through the fixed support and is fixedly connected with one end of the connecting rod, the other end of the connecting rod is rotatably connected with the rotating support, a plurality of suction head devices are installed at the bottom of the rotating support, and the suction head devices are used for sucking inductive elements.
8. An inductor testing line according to claim 5, characterized in that: the air suction head device comprises a suction head device body, a fifth cylinder, a pull rod, a suction nozzle and an air pipe, wherein the fifth cylinder is installed on the upper portion of the suction head device, the suction nozzle is installed on the lower portion of the suction head device, the suction nozzle passes through the pull rod and the fifth cylinder, one end of the air pipe is communicated with the suction nozzle, and the other end of the suction nozzle is connected with vacuum equipment.
9. An inductor testing line according to claim 1, characterized in that: the tool rack is arranged above the conveying device and comprises a tool cavity for storing tools and an operation cavity for placing a mouse.
10. An inductor testing line according to claim 1 or 9, characterized in that: the control device is electrically connected with the object feeding device, the conveying device, the inductor size screening device and the inductance element CCD detection device respectively, comprises a touch screen and a key, and is used for controlling the object feeding device, the conveying device, the inductor size screening device and the inductance element CCD detection device to operate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010062284.2A CN111151462B (en) | 2020-01-20 | 2020-01-20 | Inductor detection production line |
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| CN202010062284.2A CN111151462B (en) | 2020-01-20 | 2020-01-20 | Inductor detection production line |
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| CN111151462B CN111151462B (en) | 2021-08-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112304190A (en) * | 2020-12-30 | 2021-02-02 | 大连理工江苏研究院有限公司 | Adjustable inductor detection equipment |
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| Publication number | Publication date |
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| CN111151462B (en) | 2021-08-27 |
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