CN111113057A

CN111113057A - One drags two lines copper bar processing combination line body

Info

Publication number: CN111113057A
Application number: CN202010027517.5A
Authority: CN
Inventors: 朱云龙; 杜强; 蒋克沨; 唐文涛; 潘振华; 朱磊豪
Original assignee: Jiangsu Sienline Intelligent System Co ltd
Current assignee: Jiangsu Sienline Intelligent System Co ltd
Priority date: 2020-01-10
Filing date: 2020-01-10
Publication date: 2020-05-08

Abstract

The invention discloses a combined wire body processed by a one-to-two wire copper bar; belongs to the technical field of copper bar processing; its technical essential includes the feed line, the output of feed line is provided with memory device, memory device's top is provided with copper bar transfer device, memory device's output is provided with two transfer chain that distribute side by side, the output of transfer chain has set gradually shearing machine, marking machine, beveler, coining mill and bender, memory device includes three guide platform that is equidistant distribution, adjacent two be provided with between the guide platform and store the platform. According to the copper bar transferring device, the precise linear guide rail lifting mechanism, the telescopic sucker mechanism and the precise double-shaft servo travelling mechanism are arranged on the copper bar transferring device, so that the device has a large-span and high-precision adjusting effect, a copper bar can be quickly transferred and used, and the processing efficiency of the copper bar is improved.

Description

One drags two lines copper bar processing combination line body

Technical Field

The invention relates to the field of copper bar processing, in particular to a combined line body for processing a one-to-two line copper bar.

Background

Copper bars, also known as copper busbars or copper busbars, are made of copper materials, have rectangular or chamfered (fillet) rectangular sections and are long conductors (fillet copper bars are generally used at present so as to avoid point discharge), and have the functions of conveying current and connecting electrical equipment in a circuit. The copper bar is widely applied to electrical equipment, in particular to a complete set of distribution devices; generally, U, V, W-phase busbars and PE busbars in a power distribution cabinet are both copper bars; the copper bar is generally marked with a phase color letter mark or coated with a phase color paint in use, the U-phase copper bar is coated with a yellow color, the V-phase copper bar is coated with a green color, the W-phase copper bar is coated with a red color, the PE bus copper bar is coated with a yellow-green alternate double color, and most of the equipment on the production processing line of the existing copper bar is a casting device, a calender, a cogging mill, an acid washing machine, a finishing mill, an edge milling machine and a processing machine. But at present many processes still need manual operation to cooperate the completion when carrying out foretell course of working to the copper bar, and the production process operation is very loaded down with trivial details complicacy, and intensity of labour is big, need consume a large amount of human costs, and production efficiency is low, is difficult to guarantee production quality moreover.

Disclosure of Invention

The invention aims to provide a combined line for processing a two-by-one copper bar, which improves the production efficiency and overcomes the defects of the prior art.

The technical scheme of the invention is realized as follows: a one-to-two line copper bar processing combined line body comprises a feeding line, wherein a buffer device is arranged at the output end of the feeding line, a copper bar transferring device is arranged above the buffer device, two conveying lines distributed side by side are arranged at the output end of the buffer device, a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine are sequentially arranged at the output end of each conveying line, the buffer device comprises three material guide tables distributed at equal intervals, a storage table is arranged between every two adjacent material guide tables, the copper bar transferring device comprises a truss, one end of the truss is fixedly connected with a controller, a movable plate is arranged at the top end of the truss, a lifting cylinder is fixedly arranged in the middle of the upper surface of the movable plate, a first push rod is fixedly connected at the output end of the lifting cylinder, and a fixed plate is fixedly connected, the bottom end of the fixed plate is movably connected with a connecting plate, and the bottom end of the connecting plate is movably connected with a sucker through a telescopic rod.

In the above one-to-two line copper bar processing combined line body, the middle parts of two sides of the fixed plate are respectively and fixedly connected with a displacement sensor and an ultrasonic sensor, one end of the fixed plate is fixedly connected with a driving cylinder, the driving cylinder is matched with the connecting plate, two ends of the upper surface of the fixed plate are respectively and fixedly connected with an air guide cylinder, and the air guide cylinders are matched with the telescopic rods.

In the above-mentioned one drags two-wire copper bar processing combination line body, the sliding tray has been seted up to the lower surface of fixed plate, the top middle part fixedly connected with sliding block of connecting plate, the sliding block is located the sliding tray, the output fixedly connected with second push rod that drives actuating cylinder, the second push rod is kept away from the one end and the sliding block fixed connection that drive actuating cylinder.

In the above one drags two-wire copper bar processing combination line body, limiting sliding grooves are formed in two sides of the middle of the lower surface of the fixing plate, limiting sliding blocks are fixedly connected to two sides of the middle of the upper surface of the connecting plate, and the limiting sliding blocks are located in the limiting sliding grooves.

In the above-mentioned one drags two-wire copper bar processing combination line body, the equal fixedly connected with guide rail in top both sides of truss, the lower surface both ends of fly leaf all pass through slider and guide rail swing joint.

In the above one-drag-two-wire copper bar processing combined line body, the two sides of the upper end of the truss are fixedly connected with the convex plates, the upper surfaces of the convex plates are fixedly connected with the racks, the two ends of the upper surface of the movable plate are fixedly connected with the synchronous motor, the output end of the synchronous motor is fixedly connected with the gear, and the gear is meshed with the racks.

In the above-mentioned one drags two-wire copper bar processing combination line body, the telescopic link includes the sealed tube, the inner chamber lower extreme grafting of sealed tube is connected with the sealing rod, the bottom and the sucking disc fixed connection of sealing rod, the inner chamber upper end intercommunication of sealed tube has the air duct, the air duct is inlayed in the inside of connecting plate, and the air duct keeps away from the one end of sealed tube and is linked together with the air guide cylinder.

A processing method for processing a combined wire body by using a one-to-two wire copper bar comprises the following steps:

the method comprises the following steps: firstly, primarily cutting off a copper bar through a feeding line and conveying the copper bar to a caching device, enabling the cut copper bar material to enter a first material guide table, then starting a lifting cylinder through a controller, and driving a fixing plate to move downwards through a first push rod by the lifting cylinder;

step two: the displacement sensor on the fixed plate is matched with the ultrasonic sensor to feed data back to the controller, the controller controls the fixed plate to move above the copper bar material, then the driving cylinder is started, the driving cylinder drives the connecting plate to move through the second push rod, the sucker is moved above the copper bar, then the air guide cylinder is started, the air guide cylinder drives the telescopic rod to stretch and retract, and the sucker is contacted with and adsorbed by the copper bar material;

step three: then starting a lifting cylinder, driving the fixed plate to move upwards by the lifting cylinder, enabling a controller to control a synchronous motor to start by the aid of cooperation of a displacement sensor and an ultrasonic sensor, driving a gear to rotate by the synchronous motor, and driving a movable plate to move by the aid of cooperation of the gear and a rack;

step four: the controller controls the movable plate to move, so that the copper bar on the suction disc is moved to the position above the storage platform, then the lifting cylinder is controlled to drive the fixed plate to move downwards, the copper bar is moved to the position of the storage platform, then the air guide cylinder is controlled to drive the telescopic rod to contract, the suction disc is separated from the copper bar, and at the moment, the copper bar is stored in the storage platform;

step five: when needs add man-hour to the copper bar, through the cooperation between displacement sensor and the ultrasonic sensor this moment for controller control fly leaf and fixed plate remove, make the sucking disc on the telescopic link will store the copper bar on the platform and snatch, then remove the copper bar to the guide platform of output in, remove in proper order to punching and shearing machine, marking machine, beveler, coining mill and bender through the transfer chain on, and obtain the copper bar product.

In the above-mentioned one drags two lines copper bar processing combination line body, the air guide cylinder injects the air into the gland seal through the air duct or takes the air in the gland seal out in step three and step four, and when the air was injected into the gland seal, the sealing rod in the gland seal drove the sucking disc and moves down, and when the air in the gland seal was taken out, the sealing rod in the gland seal drove the sucking disc and moves up, until the gland seal with the separation of sucking disc and copper bar.

After the invention adopts the structure, the invention,

1. by arranging the precise linear guide rail lifting mechanism, the telescopic sucker mechanism and the precise double-shaft servo travelling mechanism on the copper bar transferring device, the device has the adjusting function of large span and high precision, can quickly transfer and take copper bars, and improves the processing efficiency of the copper bars;

2. the displacement sensor and the ultrasonic sensor are arranged on the fixing plate, and the displacement sensor and the ultrasonic sensor are matched with the controller, so that the device can realize the automatic transfer of the copper bar, and the processing efficiency of the copper bar is further improved;

3. through being provided with two copper bar processing lines, and two assembly lines can mix big row of production and arrange with little, have improved the production efficiency of copper bar.

Drawings

The invention will be further described in detail with reference to examples of embodiments shown in the drawings to which, however, the invention is not restricted.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic side view of the copper bar transferring device of the present invention;

FIG. 3 is a schematic side view of the fixing plate structure of the present invention;

fig. 4 is a schematic top view of the structure of the copper bar transferring device of the present invention;

fig. 5 is a schematic sectional view of the fixing plate structure of the present invention.

In the figure: 1. a feed line; 2. a cache device; 3. a copper bar transfer device; 4. a conveying line; 5. punching and shearing machine; 6. marking machine; 7. chamfering machine; 8. an embossing machine; 9. bending machine; 10. a material guide table; 11. a storage table; 12. a truss; 13. a controller; 14. a movable plate; 15. a lifting cylinder; 16. a first push rod; 17. a fixing plate; 18. a displacement sensor; 19. an ultrasonic sensor; 20. a driving cylinder; 21. a connecting plate; 22. a telescopic rod; 23. a suction cup; 24. an air guide cylinder; 25. a sliding groove; 26. a slider; 27. a second push rod; 28. a limiting chute; 29. a limiting slide block; 30. a guide rail; 31. a convex plate; 32. a rack; 33. a synchronous motor; 34. a gear; 35. a sealing tube; 36. a sealing rod; 37. an air duct.

Detailed Description

The invention provides a one-drag-two-line copper bar processing combined line body as shown in figures 1-5, which comprises a feeding line 1, wherein the output end of the feeding line 1 is provided with a caching device 2, a copper bar transferring device 3 is arranged above the caching device 2, the output end of the caching device 2 is provided with two conveying lines 4 which are distributed side by side, and the output end of each conveying line 4 is sequentially provided with a punching and shearing machine 5, a marking machine 6, a chamfering machine 7, an embossing machine 8 and a bending machine 9.

As shown in fig. 2 and 3, the buffer device 2 includes three material guiding platforms 10 that are equidistantly distributed, a storage platform 11 is provided between two adjacent material guiding platforms 10, the copper bar transfer device 3 includes a truss 12, one end fixedly connected with controller 13 of the truss 12, the top end of the truss 12 is provided with a movable plate 14, an upper surface middle part of the movable plate 14 is fixedly provided with a lifting cylinder 15, an output end fixedly connected with first push rod 16 of the lifting cylinder 15, a bottom end fixedly connected with fixing plate 17 of the first push rod 16, a bottom end movably connected with connecting plate 21 of the fixing plate 17, and a bottom end of the connecting plate 21 is movably connected with a suction cup 23 through a telescopic rod 22.

As shown in fig. 4, guide rails 30 are fixedly connected to both sides of the top end of the truss 12, both ends of the lower surface of the movable plate 14 are movably connected to the guide rails 30 through sliders, protruding plates 31 are fixedly connected to both sides of the upper end of the truss 12, racks 32 are fixedly connected to the upper surfaces of the protruding plates 31, synchronous motors 33 are fixedly connected to both ends of the upper surface of the movable plate 14, gears 34 are fixedly connected to the output ends of the synchronous motors 33, the gears 34 are meshed with the racks 32 and connected to each other, the movable plate 14 can be driven to move, and meanwhile the two synchronous motors 33 are matched to be arranged, so that the movable plate 14 can keep moving horizontally, and the.

As shown in fig. 5, a sliding groove 25 is formed in the lower surface of the fixing plate 17, a sliding block 26 is fixedly connected to the middle portion of the top end of the connecting plate 21, the sliding block 26 is located in the sliding groove 25, a second push rod 27 is fixedly connected to the output end of the driving cylinder 20, one end of the second push rod 27 away from the driving cylinder 20 is fixedly connected to the sliding block 26, a limiting sliding groove 28 is formed in each of two sides of the middle portion of the lower surface of the fixing plate 17, a limiting sliding block 29 is fixedly connected to each of two sides of the middle portion of the upper surface of the connecting plate 21, the limiting sliding block 29 is located in the limiting sliding;

the telescopic rod 22 comprises a sealing tube 35, a sealing rod 36 is connected to the lower end of an inner cavity of the sealing tube 35 in an inserting mode, the bottom end of the sealing rod 36 is fixedly connected with the sucker 23, an air guide tube 37 is communicated with the upper end of the inner cavity of the sealing tube 35, the air guide tube 37 is embedded in the connecting plate 21, and one end, far away from the sealing tube 35, of the air guide tube 37 is communicated with an air guide cylinder 24.

The invention also discloses a processing method for processing the combined wire body by the one-to-two wire copper bar, which comprises the following steps:

the method comprises the following steps: firstly, primarily cutting off a copper bar through a feeding line 1 and conveying the copper bar to a caching device 2, enabling the cut copper bar material to enter a first material guide table 10, then starting a lifting cylinder 15 through a controller 13, and driving a fixing plate 17 to move downwards through a first push rod 16 by the lifting cylinder 15;

step two: the displacement sensor 18 on the fixing plate 17 is matched with the ultrasonic sensor 19 to feed data back to the controller 13, the controller 13 controls the fixing plate 17 to move to the position above the copper bar material, then the driving cylinder 20 is started, the driving cylinder 20 drives the connecting plate 21 to move through the second push rod 27, the sucker 23 is moved to the position above the copper bar, then the air guide cylinder 24 is started, the air guide cylinder 24 drives the telescopic rod 22 to stretch, the air guide cylinder 24 injects air into the sealing tube 35 through the air guide tube 37, the sealing rod 36 in the sealing tube 35 drives the sucker 23 to move downwards, and the sucker 23 is contacted with and adsorbed by the copper bar material;

step three: then, the lifting cylinder 15 is started, the lifting cylinder 15 drives the fixed plate 17 to move upwards, and then the displacement sensor 18 is matched with the ultrasonic sensor 19, so that the controller 13 controls the synchronous motor 33 to start, the synchronous motor 33 drives the gear 34 to rotate, and the gear 34 is matched with the rack 32 to drive the movable plate 14 to move;

step four: the controller 13 controls the movable plate 14 to move, so that the copper bar on the suction cup 23 is moved to the position above the storage platform 11, then the lifting cylinder 15 is controlled to drive the fixed plate 17 to move downwards, the copper bar is moved to the position of the storage platform 11, then the air guide cylinder 24 is controlled to drive the telescopic rod 22 to contract, the air guide cylinder 24 pumps out air in the sealing tube 35 through the air guide tube 37, the sealing rod 36 in the sealing tube 35 drives the suction cup 23 to move upwards, until the suction cup 23 is separated from the copper bar by the sealing tube 35, and at the moment, the copper bar is stored in the storage platform 11;

step five: when the copper bar needs to be processed, the controller 13 controls the movable plate 14 and the fixed plate 17 to move through the cooperation between the displacement sensor 18 and the ultrasonic sensor 19, the suction cup 23 on the telescopic rod 22 grabs the copper bar on the storage table 11, the copper bar is moved into the output guide table 10, and the copper bar is sequentially moved to the punching and shearing machine 5, the marking machine 6, the chamfering machine 7, the embossing machine 8 and the bending machine 9 through the conveying line 4, so that a copper bar product is obtained.

The above-mentioned embodiments are only for convenience of description, and are not intended to limit the present invention in any way, and those skilled in the art will understand that the technical features of the present invention can be modified or changed by other equivalent embodiments without departing from the scope of the present invention.

Claims

1. The utility model provides a one drags two lines copper bar processing combination line body which characterized in that: the copper bar transfer device comprises a feeding line (1), a buffer device (2) is arranged at the output end of the feeding line (1), a copper bar transfer device (3) is arranged above the buffer device (2), two conveying lines (4) distributed side by side are arranged at the output end of the buffer device (2), a punching and shearing machine (5), a marking machine (6), a chamfering machine (7), an embossing machine (8) and a bending machine (9) are sequentially arranged at the output end of the conveying lines (4), the buffer device (2) comprises three material guide tables (10) distributed at equal intervals, a storage table (11) is arranged between every two adjacent material guide tables (10), the copper bar transfer device (3) comprises a truss (12), a controller (13) is fixedly connected to one end of the truss (12), a movable plate (14) is arranged at the top end of the truss (12), a lifting cylinder (15) is fixedly installed in the middle of the upper surface of the movable plate (14), the utility model discloses a portable vacuum cleaner, including lift cylinder (15), the first push rod of output fixedly connected with (16) of lift cylinder (15), the bottom fixedly connected with fixed plate (17) of first push rod (16), the bottom swing joint of fixed plate (17) has connecting plate (21), there is sucking disc (23) bottom of connecting plate (21) through telescopic link (22) swing joint.

2. The wire body of claim 1, wherein a displacement sensor (18) and an ultrasonic sensor (19) are respectively and fixedly connected to the middle portions of two sides of the fixing plate (17), a driving cylinder (20) is fixedly connected to one end of the fixing plate (17), the driving cylinder (20) is adapted to a connecting plate (21), air guide cylinders (24) are fixedly connected to two ends of the upper surface of the fixing plate (17), and the air guide cylinders (24) are adapted to the telescopic rods (22).

3. The one-drag-wire copper bar processing combined line body according to claim 1, wherein a sliding groove (25) is formed in a lower surface of the fixing plate (17), a sliding block (26) is fixedly connected to a middle portion of a top end of the connecting plate (21), the sliding block (26) is located in the sliding groove (25), a second push rod (27) is fixedly connected to an output end of the driving cylinder (20), and one end, far away from the driving cylinder (20), of the second push rod (27) is fixedly connected to the sliding block (26).

4. The one-drag-two wire copper bar processing combined wire body according to claim 1, wherein two sides of the middle of the lower surface of the fixing plate (17) are respectively provided with a limiting sliding groove (28), two sides of the middle of the upper surface of the connecting plate (21) are respectively fixedly connected with a limiting sliding block (29), and the limiting sliding blocks (29) are positioned in the limiting sliding grooves (28).

5. The wire body of claim 4, wherein a guide rail (30) is fixedly connected to each of two sides of the top end of the truss (12), and each of two ends of the lower surface of the movable plate (14) is movably connected to the guide rail (30) through a sliding block.

6. The one-drag-two-wire copper bar processing combined line body as claimed in claim 1, wherein both sides of the upper end of the truss (12) are fixedly connected with a convex plate (31), a rack (32) is fixedly connected with the upper surface of the convex plate (31), both ends of the upper surface of the movable plate (14) are fixedly connected with a synchronous motor (33), the output end of the synchronous motor (33) is fixedly connected with a gear (34), and the gear (34) is meshed with the rack (32).

7. The one-drag-two-wire copper bar processing combined line body according to claim 1, wherein the telescopic rod (22) comprises a sealing tube (35), a sealing rod (36) is connected to the lower end of the inner cavity of the sealing tube (35) in an inserting manner, the bottom end of the sealing rod (36) is fixedly connected with the suction cup (23), an air guide tube (37) is communicated with the upper end of the inner cavity of the sealing tube (35), the air guide tube (37) is embedded in the connecting plate (21), and one end, away from the sealing tube (35), of the air guide tube (37) is communicated with the air guide cylinder (24).

8. A processing method for processing a combined wire body by using a one-to-two wire copper bar is characterized by comprising the following steps:

the method comprises the following steps: firstly, a copper bar is initially cut off through a feeding line (1) and conveyed to a caching device (2), the cut copper bar material enters a first material guide table (10), then a lifting cylinder (15) is started through a controller (13), and the lifting cylinder (15) drives a fixing plate (17) to move downwards through a first push rod (16);

step two: the displacement sensor (18) on the fixing plate (17) is matched with the ultrasonic sensor (19) to feed data back to the controller (13), the controller (13) controls the fixing plate (17) to move above the copper bar material, then the driving cylinder (20) is started, the driving cylinder (20) drives the connecting plate (21) to move through the second push rod (27), the sucker (23) is moved above the copper bar, then the air guide cylinder (24) is started, the air guide cylinder (24) drives the telescopic rod (22) to stretch, and the sucker (23) is in contact with and adsorbs the copper bar material;

step three: then, a lifting cylinder (15) is started, the lifting cylinder (15) drives a fixing plate (17) to move upwards, then a controller (13) controls a synchronous motor (33) to start through the cooperation of a displacement sensor (18) and an ultrasonic sensor (19), the synchronous motor (33) drives a gear (34) to rotate, and the gear (34) is matched with a rack (32) to drive a movable plate (14) to move;

step four: the controller (13) controls the movable plate (14) to move, the copper bar on the sucker (23) is moved to the position above the storage platform (11), then the lifting cylinder (15) is controlled to drive the fixed plate (17) to move downwards, the copper bar is moved to the position of the storage platform (11), then the air guide cylinder (24) is controlled to drive the telescopic rod (22) to contract, the sucker (23) is separated from the copper bar, and at the moment, the copper bar is stored in the storage platform (11);

step five: when needs add man-hour to the copper bar, through the cooperation between displacement sensor (18) and ultrasonic sensor (19) this moment, make controller (13) control fly leaf (14) and fixed plate (17) remove, make sucking disc (23) on telescopic link (22) snatch the copper bar on will storing platform (11), then remove the copper bar to in the guide platform (10) of output, move in proper order to punching and shearing machine (5) through transfer chain (4), marking machine (6), beveler (7), embossing machine (8) and bender (9), and obtain the copper bar product.

9. The method for processing the combined wire body of the one-drag-two-wire copper bar according to claim 8, wherein the air guide cylinder (24) in the second step and the fourth step injects air into the sealing tube (35) or extracts air from the sealing tube (35) through the air guide tube (37), when air is injected into the sealing tube (35), the sealing rod (36) in the sealing tube (35) drives the suction cup (23) to move downwards, and when air is extracted from the sealing tube (35), the sealing rod (36) in the sealing tube (35) drives the suction cup (23) to move upwards until the sealing tube (35) separates the suction cup (23) from the copper bar.