CN111088577A - 吸湿排汗面料的制备方法 - Google Patents

吸湿排汗面料的制备方法 Download PDF

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CN111088577A
CN111088577A CN201911413880.4A CN201911413880A CN111088577A CN 111088577 A CN111088577 A CN 111088577A CN 201911413880 A CN201911413880 A CN 201911413880A CN 111088577 A CN111088577 A CN 111088577A
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sweat
releasing
fabric
moisture
dyeing
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邱煌艺
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Fujian Shishi Jinxiang Dyeing Co ltd
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Fujian Shishi Jinxiang Dyeing Co ltd
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    • D03—WEAVING
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Abstract

本发明公开了一种吸湿排汗面料的制备方法，属于面料技术领域。本发明的吸湿排汗面料的制备方法，吸湿排汗面料由锦纶、涤纶和氨纶交织混纺而成，其制备方法包括如下步骤：织造、退浆、染色、柔软处理、吸湿排汗处理、定型和包装。本发明制得的吸湿排汗面料具有优异的光照色牢度，且具有优异的吸湿排汗效果，成本可控、适合大部分企业使用。

Description

吸湿排汗面料的制备方法
技术领域
本发明属于面料技术领域，具体涉及一种吸湿排汗面料的制备方法。
背景技术
随着社会的发展，人们的生活水平越来越高，越来越多的上班族有时间去参加健身活动，而运动装备自然少不了具有吸湿排汗性能的衣服。市面上有很多的运动面料，很大一部分是通过提高面料的孔隙，促进其透气性，从而提高其吸湿排汗的效果。由于对面料进行进一步的化学处理成本高，因此，市面上只有少部分是通过对面料的进一步的化学处理，且效果不是很好。
因此，需要设计一种成本可控、适合大部分企业使用，且面料的吸湿排汗效果强吸湿排汗面料的的制备方法。
发明内容
本发明的目的在于克服现有技术的不足，提供一种成本可控、适合大部分企业使用，且面料的吸湿排汗效果强吸湿排汗面料的的制备方法。
本发明采用如下技术方案：
吸湿排汗面料的制备方法，其中，吸湿排汗面料由锦纶、涤纶和氨纶交织混纺而成，其制备方法包括如下步骤：织造、退浆、染色、柔软处理、吸湿排汗处理、定型和包装。
所述的抗紫外线面料的制作方法，具体步骤如下：
步骤一、织造：
将锦纶、涤纶和氨纶交织混纺，得面料坯布；
步骤二、退浆：
将步骤一所得面料坯布进行退浆处理，得退浆坯布；
步骤三、染色：
将步骤二所得退浆坯布进行染色，得染色坯布；
步骤四：柔软处理：
通过柔软助剂对步骤三所得染色面料进行柔软处理，得柔软坯布；
步骤五、吸湿排汗处理：
通过吸湿排汗实际对步骤四所得柔软坯布进行处理，得吸湿排汗面料；
步骤六、固色、定型及包装：
将步骤五所述吸湿排汗面料进行固色及定型处理，经包装后得吸湿排汗面料。
进一步的，步骤二采用了退浆剂进行退浆处理，所述退浆剂包括按照水量计的如下组分：异构十三醇聚氧乙烯醚7～8g/L，顺丁烯二酸二仲辛酯磺酸钠11～15g/L
进一步的，步骤三采用了染色助剂进行染色，所述染色助剂包括按照水量计的如下组分：脂肪醇聚氧乙烯醚6～12g/L，释酸剂3～6g/L，冰醋酸0.5～0.8g/L；
所述染色时，先升温至55～65℃，然后通过1～1.5℃/min的升温速率升温至100～125℃，保温30～40min，然后以1～1.5℃/min的降温速率降温至55～65℃。
进一步的，步骤四采用的柔软助剂为按照水量计的邻苯二甲酸二丁酯14～18g/L。
进一步的，步骤五所述吸湿排汗剂包括按照水量计的如下组分：丙二醇嵌段聚醚12～16g/L，硬酯酸聚氧乙烯酯7～11g/L，丙烯酰胺16～21g/L，聚二甲基硅氧烷醇硬脂酸酯14～18g/L。
本发明与现有技术相比，具有以下有益效果：
第一、本发明的吸湿排汗面料的制备方法，申请人通过长期的实验得出，采用异构十三醇聚氧乙烯醚作为表面活性剂的同时，充分利用其洗涤性能，并配合具有降低织物表面张力的顺丁烯二酸二仲辛酯磺酸钠，进一步提高退浆效果，有助于提高下一步的染色效果，提高色牢度；
第二、在染色过程中，通过脂肪醇聚氧乙烯醚作为表面活性剂，采用了释酸剂和冰醋酸提高面料染色效果，提高色牢度；
第三、为了使得面料具有优异的吸湿排汗效果，申请人通过长期的研发后，采用丙二醇嵌段聚醚作为表面活性剂，以硬酯酸聚氧乙烯酯作为乳化剂，配合邻苯二甲酸二丁酯、丙烯酰胺和聚二甲基硅氧烷醇硬脂酸酯混合使用，充分利用聚二甲基硅氧烷醇硬脂酸酯的透气性能，获得的面料具有优异的吸湿排汗效果，且面料手感好，柔软度高。
具体实施方式
本发明所使用的的原料均为市售品。
释酸剂为购自广州瑞启化工科技有限公司的ENRICH-AS-35。
实施例1
吸湿排汗面料的制备方法，吸湿排汗面料由锦纶、涤纶和氨纶交织混纺而成，其中，锦纶、涤纶和氨纶的混纺比为：45％锦纶、25％涤纶和30％氨纶。
吸湿排汗面料的制备方法包括如下步骤：织造、退浆、染色、柔软处理、吸湿排汗处理、定型和包装。
具体如下：
步骤一、织造：
将锦纶、涤纶和氨纶交织混纺，得面料坯布；
步骤二、退浆：
将步骤一所得面料坯布进行退浆处理，得退浆坯布；
其中，所述退浆剂包括按照水量计的如下组分：异构十三醇聚氧乙烯醚7g/L，顺丁烯二酸二仲辛酯磺酸钠11g/L；
步骤三、染色：
将步骤二所得退浆坯布进行染色，得染色坯布；
其中，所述染色助剂包括按照水量计的如下组分：脂肪醇聚氧乙烯醚6g/L，释酸剂3g/L，冰醋酸0.5g/L；
所述染色时，先升温至55℃，然后通过1℃/min的升温速率升温至100℃，保温30min，然后以1℃/min的降温速率降温至55℃；
步骤四：柔软处理：
通过柔软助剂对步骤三所得染色面料进行柔软处理，得柔软坯布。
其中，采用的柔软助剂为按照水量计的邻苯二甲酸二丁酯14g/L；
步骤五、吸湿排汗处理：
通过吸湿排汗实际对步骤四所得柔软坯布进行处理，得吸湿排汗面料；
其中，所述吸湿排汗剂包括按照水量计的如下组分：丙二醇嵌段聚醚12g/L，硬酯酸聚氧乙烯酯7g/L，丙烯酰胺16g/L，聚二甲基硅氧烷醇硬脂酸酯14g/L；
步骤六、固色、定型及包装：
将步骤五所述吸湿排汗面料进行固色及定型处理，经包装后得吸湿排汗面料。
实施例2
吸湿排汗面料的制备方法，吸湿排汗面料由锦纶、涤纶和氨纶交织混纺而成，其中，锦纶、涤纶和氨纶的混纺比为：45％锦纶、25％涤纶和30％氨纶。
吸湿排汗面料的制备方法包括如下步骤：织造、退浆、染色、柔软处理、吸湿排汗处理、定型和包装。
具体如下：
步骤一、织造：
将锦纶、涤纶和氨纶交织混纺，得面料坯布；
步骤二、退浆：
将步骤一所得面料坯布进行退浆处理，得退浆坯布；
其中，所述退浆剂包括按照水量计的如下组分：异构十三醇聚氧乙烯醚8g/L，顺丁烯二酸二仲辛酯磺酸钠12g/L；
步骤三、染色：
将步骤二所得退浆坯布进行染色，得染色坯布；
其中，所述染色助剂包括按照水量计的如下组分：脂肪醇聚氧乙烯醚8g/L，释酸剂4g/L，冰醋酸0.6g/L；
所述染色时，先升温至60℃，然后通过1.2℃/min的升温速率升温至110℃，保温35min，然后以1.2℃/min的降温速率降温至60℃；
步骤四：柔软处理：
通过柔软助剂对步骤三所得染色面料进行柔软处理，得柔软坯布。
其中，采用的柔软助剂为按照水量计的邻苯二甲酸二丁酯16g/L；
步骤五、吸湿排汗处理：
通过吸湿排汗实际对步骤四所得柔软坯布进行处理，得吸湿排汗面料；
其中，所述吸湿排汗剂包括按照水量计的如下组分：丙二醇嵌段聚醚13g/L，硬酯酸聚氧乙烯酯8g/L，丙烯酰胺17g/L，聚二甲基硅氧烷醇硬脂酸酯16g/L；
步骤六、固色、定型及包装：
将步骤五所述吸湿排汗面料进行固色及定型处理，经包装后得吸湿排汗面料。
实施例3
吸湿排汗面料的制备方法，吸湿排汗面料由锦纶、涤纶和氨纶交织混纺而成，其中，锦纶、涤纶和氨纶的混纺比为：45％锦纶、25％涤纶和30％氨纶。
吸湿排汗面料的制备方法包括如下步骤：织造、退浆、染色、柔软处理、吸湿排汗处理、定型和包装。
具体如下：
步骤一、织造：
将锦纶、涤纶和氨纶交织混纺，得面料坯布；
步骤二、退浆：
将步骤一所得面料坯布进行退浆处理，得退浆坯布；
其中，所述退浆剂包括按照水量计的如下组分：异构十三醇聚氧乙烯醚8g/L，顺丁烯二酸二仲辛酯磺酸钠14g/L；
步骤三、染色：
将步骤二所得退浆坯布进行染色，得染色坯布；
其中，所述染色助剂包括按照水量计的如下组分：脂肪醇聚氧乙烯醚10g/L，释酸剂5g/L，冰醋酸0.7g/L；
所述染色时，先升温至60℃，然后通过1.4℃/min的升温速率升温至120℃，保温40min，然后以1.4℃/min的降温速率降温至60℃；
步骤四：柔软处理：
通过柔软助剂对步骤三所得染色面料进行柔软处理，得柔软坯布。
其中，采用的柔软助剂为按照水量计的邻苯二甲酸二丁酯17g/L；
步骤五、吸湿排汗处理：
通过吸湿排汗实际对步骤四所得柔软坯布进行处理，得吸湿排汗面料；
其中，所述吸湿排汗剂包括按照水量计的如下组分：丙二醇嵌段聚醚15g/L，硬酯酸聚氧乙烯酯10g/L，丙烯酰胺19g/L，聚二甲基硅氧烷醇硬脂酸酯17g/L；
步骤六、固色、定型及包装：
将步骤五所述吸湿排汗面料进行固色及定型处理，经包装后得吸湿排汗面料。
实施例4
吸湿排汗面料的制备方法，吸湿排汗面料由锦纶、涤纶和氨纶交织混纺而成，其中，锦纶、涤纶和氨纶的混纺比为：45％锦纶、25％涤纶和30％氨纶。
吸湿排汗面料的制备方法包括如下步骤：织造、退浆、染色、柔软处理、吸湿排汗处理、定型和包装。
具体如下：
步骤一、织造：
将锦纶、涤纶和氨纶交织混纺，得面料坯布；
步骤二、退浆：
将步骤一所得面料坯布进行退浆处理，得退浆坯布；
其中，所述退浆剂包括按照水量计的如下组分：异构十三醇聚氧乙烯醚8g/L，顺丁烯二酸二仲辛酯磺酸钠15g/L；
步骤三、染色：
将步骤二所得退浆坯布进行染色，得染色坯布；
其中，所述染色助剂包括按照水量计的如下组分：脂肪醇聚氧乙烯醚12g/L，释酸剂6g/L，冰醋酸0.8g/L；
所述染色时，先升温至65℃，然后通过1.5℃/min的升温速率升温至125℃，保温40min，然后以1.5℃/min的降温速率降温至65℃；
步骤四：柔软处理：
通过柔软助剂对步骤三所得染色面料进行柔软处理，得柔软坯布。
其中，采用的柔软助剂为按照水量计的邻苯二甲酸二丁酯18g/L；
步骤五、吸湿排汗处理：
通过吸湿排汗实际对步骤四所得柔软坯布进行处理，得吸湿排汗面料；
其中，所述吸湿排汗剂包括按照水量计的如下组分：丙二醇嵌段聚醚16g/L，硬酯酸聚氧乙烯酯11g/L，丙烯酰胺21g/L，聚二甲基硅氧烷醇硬脂酸酯18g/L；
步骤六、固色、定型及包装：
将步骤五所述吸湿排汗面料进行固色及定型处理，经包装后得吸湿排汗面料。
表1：实施例1～4所得的吸湿排汗面料的检测结果
Figure BDA0002350686380000081
Figure BDA0002350686380000091
从表1中可知，实施例1～4制得的吸湿排汗面料，具有优异的光照色牢度，且具有很强的吸湿排汗性能，同时，触摸手感好，柔软度高。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (6)

1.吸湿排汗面料的制备方法，其特征在于，吸湿排汗面料由锦纶、涤纶和氨纶交织混纺而成，其制备方法包括如下步骤：织造、退浆、染色、柔软处理、吸湿排汗处理、定型和包装。
2.根据权利要求1所述的抗紫外线面料的制作方法，其特征在于，具体步骤如下：
步骤一、织造：
将锦纶、涤纶和氨纶交织混纺，得面料坯布；
步骤二、退浆：
将步骤一所得面料坯布进行退浆处理，得退浆坯布；
步骤三、染色：
将步骤二所得退浆坯布进行染色，得染色坯布；
步骤四：柔软处理：
通过柔软助剂对步骤三所得染色面料进行柔软处理，得柔软坯布；
步骤五、吸湿排汗处理：
通过吸湿排汗实际对步骤四所得柔软坯布进行处理，得吸湿排汗面料；
步骤六、固色、定型及包装：
将步骤五所述吸湿排汗面料进行固色及定型处理，经包装后得吸湿排汗面料。
3.根据权利要求2所述的抗紫外线面料的制作方法，其特征在于，步骤二采用了退浆剂进行退浆处理，所述退浆剂包括按照水量计的如下组分：异构十三醇聚氧乙烯醚7~8 g/L，顺丁烯二酸二仲辛酯磺酸钠11~15 g/L。
4.根据权利要求2所述的抗紫外线面料的制作方法，其特征在于，步骤三采用了染色助剂进行染色，所述染色助剂包括按照水量计的如下组分：脂肪醇聚氧乙烯醚6~12g/L，释酸剂3~6g/L，冰醋酸0.5~0.8g/L；
所述染色时，先升温至55~65℃，然后通过1~1.5℃/min的升温速率升温至100~125℃，保温30~40min，然后以1~1.5℃/min的降温速率降温至55~65℃。
5.根据权利要求2所述的抗紫外线面料的制作方法，其特征在于，步骤四采用的柔软助剂为按照水量计的邻苯二甲酸二丁酯14~18g/L。
6.根据权利要求2所述的抗紫外线面料的制作方法，其特征在于，步骤五所述吸湿排汗剂包括按照水量计的如下组分：丙二醇嵌段聚醚12~16 g/L，硬酯酸聚氧乙烯酯7~11 g/L，丙烯酰胺16~21 g/L，聚二甲基硅氧烷醇硬脂酸酯14~18 g/L。
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