CN111067115A - Portable sunflower seed shelling and hull-kernel separating centrifuge - Google Patents
Portable sunflower seed shelling and hull-kernel separating centrifuge Download PDFInfo
- Publication number
- CN111067115A CN111067115A CN202010133293.6A CN202010133293A CN111067115A CN 111067115 A CN111067115 A CN 111067115A CN 202010133293 A CN202010133293 A CN 202010133293A CN 111067115 A CN111067115 A CN 111067115A
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- Prior art keywords
- shelling
- sunflower seed
- portable
- hull
- shell
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- 235000020238 sunflower seed Nutrition 0.000 title claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 239000002699 waste material Substances 0.000 claims abstract description 22
- 230000006835 compression Effects 0.000 claims abstract description 8
- 238000007906 compression Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- -1 polypropylene Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 241000353135 Psenopsis anomala Species 0.000 description 8
- 230000009471 action Effects 0.000 description 8
- 238000007664 blowing Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 235000011888 snacks Nutrition 0.000 description 2
- 208000002697 Tooth Abrasion Diseases 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
Abstract
The invention belongs to the technical field of agricultural product processing, and relates to a portable sunflower seed shelling and kernel separating machine, which mainly comprises a shelling mechanism, a kernel separating mechanism, a power supply system and a shell, and is characterized in that: the shelling mechanism comprises a feeding hole (6), a compression spring (12), a shelling toothed roller (14), a shelling toothed plate (15), a motor (16) and the like, the shell and kernel separating mechanism comprises a fan (7), a waste bin (3), a discharging hole (2), a receiving disc (1) and the like, the power supply system comprises a ship-shaped switch (10), a battery box (17), a mini USB interface (8) and the like, an observation window (4) is arranged on the shell (5), and a base (9) is arranged at the bottom of the shell. The invention has simple structure and low energy consumption, can continuously work, and is a portable automatic sunflower seed shelling and kernel separating machine suitable for families and outdoor travel.
Description
Technical Field
The invention belongs to the technical field of agricultural product processing, and relates to a portable sunflower seed shelling and kernel separating machine.
Background
As a traditional snack, melon seeds become an indispensable snack in people's life, but excessive cracking of melon seeds can cause tooth abrasion. Therefore, a small melon seed sheller suitable for household needs to be designed to realize quick and automatic shelling of small batches of melon seeds.
Chinese patent No. CN105852157A discloses a sunflower seed huller, which adopts a hull breaking mode of firstly rolling and then centrifuging, can perform three-level separation and collection of hull and kernel, and has high automation degree and high hulling efficiency. However, it is bulky, expensive, and not portable, and is not suitable for home and outdoor use.
Chinese patent No. CN106473164A discloses a small melon seed shelling mechanism, and the double-roller shelling greatly improves the working efficiency. However, due to the different shapes and sizes of the melon seeds, the fixed gap between the two rollers can cause the waste of the melon seeds and the damage of the shelled melon seeds.
Disclosure of Invention
The invention provides a portable sunflower seed shelling and kernel separating machine which is suitable for families and outdoor travel and has high shelling quality, so that automatic and high-quality shelling of small batches of sunflower seeds is realized, and the problems of various health hidden troubles caused by excessive cracking of the sunflower seeds by consumers are solved.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a portable sunflower seed shelling and shell benevolence separating centrifuge mainly includes shelling mechanism, shell benevolence separating mechanism, electrical power generating system and casing, its characterized in that: the shelling mechanism comprises a feeding hole (6), a compression spring (12), a shelling toothed roller (14), a shelling toothed plate (15), a motor (16) and the like, the shell and kernel separating mechanism comprises a fan (7), a waste bin (3), a discharging hole (2), a receiving disc (1) and the like, the power supply system comprises a ship-shaped switch (10), a battery box (17), a mini USB interface (8) and the like, an observation window (4) is arranged on the shell (5), and a base (9) is arranged at the bottom of the shell.
In actual use: the hulling mechanism composed of a compression spring (12), a hulling toothed roller (14) and a hulling toothed plate (15) is mainly used for hulling sunflower seeds, an axial flow fan (7) arranged in a shell (5) separates sunflower seed kernels from waste materials, the sunflower seed kernels slide into a material receiving disc (1) through a discharge port (2), the waste materials fall into a waste material bin (3) and are collected, and a micro direct-current speed reduction motor is selected to drive the hulling toothed roller (14) to perform rotary motion.
When the device is operated: after the ship-shaped switch (11) is turned on, the hulling toothed roller (14) is ensured to normally operate, and the fan (7) is ensured to normally rotate. Placing the sunflower seeds into the feeding hole (6). On one hand, the sunflower seeds enter a gap between the hulling toothed roller (14) and the hulling toothed plate (15) under the action of gravity, and on the other hand, the sunflower seeds enter a gap between the hulling toothed roller (14) and the hulling toothed plate (15) under the feeding action of the hulling toothed roller (14). The hulling toothed roller (14) is driven by a motor (16) to do rotary motion, so that the sunflower seeds do rolling motion in a gap between the hulling toothed roller (14) and the hulling toothed plate (15). At the proper position of the gap, the side edges of the sunflower seeds in the width direction are clamped by the hulling toothed rollers (14) and the toothed bottoms of the hulling toothed plates (15), and the hulls are broken through the extrusion action. Because the broken sunflower seed shells and sunflower seed kernels are smaller than the minimum clearance between the shelling toothed roller (14) and the shelling toothed plate (15), the sunflower seed shells and the sunflower seed kernels fall out of the shelling mechanism under the action of gravity. When the sunflower seed size is great, the sunflower seed motion can promote shelling pinion rack (15) in the clearance, and shelling pinion rack (15) exert a packing force to the sunflower seed under hold-down spring (12)'s effect, and the in-process sunflower seed that adapts to the sunflower seed size at shelling pinion rack (15) can accomplish the broken shell in a certain suitable clearance. When the sunflower seeds are extruded and broken incompletely, the kernels are not completely separated, and the half-broken sunflower seeds are continuously rubbed by the shelling toothed roller (14) and the shelling toothed plate (15) in the gap to continuously complete separation. The sunflower seeds which are broken by the hulling mechanism enter the separating mechanism in a state of a hull and kernel mixture. Under the blowing of the fan (7), due to the aerodynamic difference between the sunflower seed shells and the sunflower seed kernels, the blowing distances are different, the sunflower seed kernels with higher density are discharged from the discharge port (2), and the sunflower seed shells with lower density and lighter weight are collected and put into the waste bin (3) to complete the separation task.
The invention has the outstanding advantages that:
1. one end of the compression spring (12) is fixed on the shell (5), and the other end of the compression spring is connected with the shelling toothed plate (15), so that different pressing forces are applied to the sunflower seeds with different sizes, and shelling quality in the shelling process is improved.
2. The waste bin (3) is drawer-type, waste materials can be collected conveniently in time, the waste bin (3) is made of high-transparency plastics such as polycarbonate and the like, and the external observation window (4) can observe the waste materials in the waste bin in real time, so that the waste bin is convenient to clean in time and is not blocked.
3. The polypropylene food grade plastic used for the feeding port (6), the shelling toothed roller (14), the shelling toothed plate (15), the discharging port (2), the receiving disc (1) and the like has higher hardness, good wear resistance, light weight, no toxicity and no harm.
4. The power supply system has two power supply modes, wherein one mode is that an external 5V direct current power supply is adopted for supplying power through a mini USB interface (8); the other type is that 4 pieces of No. 1.2V 5 dry batteries are arranged in a battery box (17) for supplying power.
5. The shell and kernel separating mechanism disclosed by the invention is used for separating by using airflow, and is simple in structure and low in energy consumption.
6. Most of the materials of the invention are low-density and high-hardness materials, and the invention has light weight and is convenient to carry.
Drawings
FIG. 1 is a schematic isometric view of the scrap bin of the present invention shown half open
FIG. 2 is a schematic left side view in partial cross-section of the present invention
FIG. 3 is a schematic sectional front view of the waste bin of the present invention when closed
FIG. 4 is a schematic sectional view of a hulling mechanism of the present invention
Shown in the figure: the device comprises a receiving tray 1, a discharge hole 2, a waste bin 3, an observation window 4, a shell 5, a feed inlet 6, a fan 7, a mini USB interface 8, a base 9, a ship-shaped switch 10, a spring guide sleeve 11, a compression spring 12, a reinforcing rib 13, a shelling toothed roller 14, a shelling toothed plate 15, a motor 16 and a battery box 17.
Detailed Description
The preferred embodiments of the present invention are described in detail below
The utility model provides a portable sunflower seed shelling and shell benevolence separating centrifuge mainly includes shelling mechanism, shell benevolence separating mechanism, electrical power generating system and casing, its characterized in that: the shelling mechanism comprises a feeding hole (6), a compression spring (12), a shelling toothed roller (14), a shelling toothed plate (15), a motor (16) and the like, the shell and kernel separating mechanism comprises a fan (7), a waste bin (3), a discharging hole (2), a receiving disc (1) and the like, the power supply system comprises a ship-shaped switch (10), a battery box (17), a mini USB interface (8) and the like, an observation window (4) is arranged on the shell (5), and a base (9) is arranged at the bottom of the shell.
In actual use: when the portable sunflower seed shelling and kernel separating machine is used, the two conditions can be divided into two conditions, when the portable sunflower seed shelling and kernel separating machine is used at home, and due to the fact that electricity is convenient to use, an external 5V direct-current power supply can be directly adopted for supplying power through a mini USB interface (8); when the outdoor travel is carried out, 4 sections of No. 1.2V 5 dry batteries can be arranged in the battery box (17) for supplying power due to the inconvenience of power utilization. After the machine began to operate, hulling mechanism by pressure spring (12), hulling fluted roller (14) and hulling pinion rack (15) are constituteed is used for hulling the sunflower seeds, axial fan (7) that set up in casing (5) carry out separation treatment to the sunflower seed benevolence and waste material, the sunflower seed benevolence slides in take-up (1) through discharge gate (2), the waste material falls into in useless feed bin (3) and is collected, choose miniature DC gear motor to drive hulling fluted roller (14) and do rotary motion.
When the device is operated: when the portable sunflower seed shelling and kernel separating machine is used, the two conditions can be divided into two conditions, when the portable sunflower seed shelling and kernel separating machine is used at home, and due to the fact that electricity is convenient to use, an external 5V direct-current power supply can be directly adopted for supplying power through a mini USB interface (8); when the outdoor travel is carried out, 4 sections of No. 1.2V 5 dry batteries can be arranged in the battery box (17) for supplying power due to the inconvenience of power utilization. After the ship-shaped switch (11) is turned on, the hulling toothed roller (14) is ensured to normally operate, and the fan (7) is ensured to normally rotate. Placing the sunflower seeds into the feeding hole (6). On one hand, the sunflower seeds enter a gap between the hulling toothed roller (14) and the hulling toothed plate (15) under the action of gravity, and on the other hand, the sunflower seeds enter a gap between the hulling toothed roller (14) and the hulling toothed plate (15) under the feeding action of the hulling toothed roller (14). The hulling toothed roller (14) is driven by a motor (16) to do rotary motion, so that the sunflower seeds do rolling motion in a gap between the hulling toothed roller (14) and the hulling toothed plate (15). At the proper position of the gap, the side edges of the sunflower seeds in the width direction are clamped by the hulling toothed rollers (14) and the toothed bottoms of the hulling toothed plates (15), and the hulls are broken through the extrusion action. Because the broken sunflower seed shells and sunflower seed kernels are smaller than the minimum clearance between the shelling toothed roller (14) and the shelling toothed plate (15), the sunflower seed shells and the sunflower seed kernels fall out of the shelling mechanism under the action of gravity. When the sunflower seed size is great, the sunflower seed motion can promote shelling pinion rack (15) in the clearance, and shelling pinion rack (15) exert a packing force to the sunflower seed under hold-down spring (12)'s effect, and the in-process sunflower seed that adapts to the sunflower seed size at shelling pinion rack (15) can accomplish the broken shell in a certain suitable clearance. When the sunflower seeds are extruded and broken incompletely, the kernels are not completely separated, and the half-broken sunflower seeds are continuously rubbed by the shelling toothed roller (14) and the shelling toothed plate (15) in the gap to continuously complete separation. The sunflower seeds which are broken by the hulling mechanism enter the separating mechanism in a state of a hull and kernel mixture. Under the blowing of the fan (7), due to the aerodynamic difference between the sunflower seed shells and the sunflower seed kernels, the blowing distances are different, the sunflower seed kernels with higher density are discharged from the discharge port (2), and the sunflower seed shells with lower density and lighter weight are collected and put into the waste bin (3) to complete the separation task.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (10)
1. The utility model provides a portable sunflower seed shelling and shell benevolence separating centrifuge mainly includes shelling mechanism, shell benevolence separating mechanism, electrical power generating system and casing, its characterized in that: the shelling mechanism comprises a feeding hole (6), a compression spring (12), a shelling toothed roller (14), a shelling toothed plate (15), a motor (16) and the like, the shell and kernel separating mechanism comprises a fan (7), a waste bin (3), a discharging hole (2), a receiving disc (1) and the like, the power supply system comprises a ship-shaped switch (10), a battery box (17), a mini USB interface (8) and the like, an observation window (4) is arranged on the shell (5), and a base (9) is arranged at the bottom of the shell.
2. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the pressing force adjusting range of the pressing spring (12) is 5-50N.
3. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the upper end point of the shelling toothed plate (15) is higher than the horizontal plane where the axis of the shelling toothed roller (14) is located, and the upper tooth height of the shelling toothed plate (15) is lower than that of the shelling toothed roller (14).
4. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the material used by the feeding port (6), the hulling toothed roller (14), the hulling toothed plate (15), the discharging port (2), the material receiving disc (1) and the like is food-grade plastic such as polypropylene and the like.
5. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the fan (7) is an axial-flow type silent fan, the air volume is 34.5CFM, and the air pressure is 4.1mmH2O。
6. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the waste bin (3) is in a drawer type, and the used material is plastic with high transparency, such as polycarbonate.
7. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: and an observation window (4) is arranged outside the waste bin (3).
8. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the power supply system has two power supply modes, wherein one mode is that an external 5V direct current power supply is adopted for supplying power through a mini USB interface (8); the other type is that 4 pieces of No. 1.2V 5 dry batteries are arranged in a battery box (17) for supplying power.
9. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the size range of the sunflower seeds is 15mm-25mm long, 6mm-12mm wide and 3mm-6mm thick.
10. The portable sunflower seed dehulling and hull and kernel separator according to claim 1, wherein: the number of shelled sunflower seeds per minute is higher than 60, the shelling rate of the sunflower seeds is not lower than 95%, the breakage rate of sunflower seed kernels is not higher than 5%, and the separation rate of the sunflower seed kernels is not lower than 95%.
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CN202010133293.6A CN111067115A (en) | 2020-03-01 | 2020-03-01 | Portable sunflower seed shelling and hull-kernel separating centrifuge |
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CN202010133293.6A CN111067115A (en) | 2020-03-01 | 2020-03-01 | Portable sunflower seed shelling and hull-kernel separating centrifuge |
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CN202010133293.6A Pending CN111067115A (en) | 2020-03-01 | 2020-03-01 | Portable sunflower seed shelling and hull-kernel separating centrifuge |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112167651A (en) * | 2020-10-27 | 2021-01-05 | 张小英 | Peanut shell separator |
CN112716326A (en) * | 2021-02-23 | 2021-04-30 | 石河子大学 | Household sunflower seed shell and kernel separator |
CN112791761A (en) * | 2020-12-29 | 2021-05-14 | 宁夏农林科学院农作物研究所(宁夏回族自治区农作物育种中心) | Grinding equipment for rice processing |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112167651A (en) * | 2020-10-27 | 2021-01-05 | 张小英 | Peanut shell separator |
CN112791761A (en) * | 2020-12-29 | 2021-05-14 | 宁夏农林科学院农作物研究所(宁夏回族自治区农作物育种中心) | Grinding equipment for rice processing |
CN112716326A (en) * | 2021-02-23 | 2021-04-30 | 石河子大学 | Household sunflower seed shell and kernel separator |
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