CN209898206U - Multifunctional snack decorticator - Google Patents

Abstract

The utility model relates to a multifunctional snack husking machine, which comprises a feeding component, a husking component, a shell-kernel separating component and a collecting component, wherein the husking component comprises a first rotating shaft and a second rotating shaft which are arranged in parallel and is driven by a motor to rotate; the first rotating shaft is provided with a peanut toothed roller, the second rotating shaft is provided with a sunflower seed toothed roller, the circle centers of the peanut toothed roller and the sunflower seed toothed roller are positioned on the same horizontal plane, and the tooth directions are the same; a sunflower seed toothed plate is arranged beside the sunflower seed toothed roller along the axial direction of the sunflower seed toothed roller, and inner teeth which are matched with the tooth form of the sunflower seed toothed roller and have opposite tooth directions are arranged on the inner side of the sunflower seed toothed plate; the minimum distance between the tooth tips of the inner teeth of the sunflower seed toothed plate and the tooth tips of the sunflower seed toothed roller is smaller than the width of the sunflower seeds; the minimum distance between the tooth tips of the sunflower seed tooth rollers and the tooth tips of the peanut tooth rollers is smaller than the width of peanuts. Compared with the prior art, the utility model has the advantages of a tractor serves several purposes, small and exquisite noiselessness, convenient high efficiency, clean health, labour saving and time saving.

Description

Multifunctional snack decorticator

Technical Field

The utility model belongs to the technical field of mechanical equipment technique and specifically relates to a multi-functional snacks decorticator is related to.

Background

The peanut is an important grain crop, has high nutritive value and is a health food. In recent years, some new researches find that peanuts and peanut products can have a plurality of beneficial effects on human health. The majority of the fat contained in peanuts is unsaturated fatty acids and is free of cholesterol. The fatty acid can not block the artery like saturated fat, but has the reputation of 'artery scavenger', can obviously reduce the content of total cholesterol and harmful cholesterol, and has good prevention effect on cardiovascular diseases. In addition, the peanuts are rich in folic acid, dietary fiber, amino acid and the like, can protect the heart, can relieve fatigue and resist aging, delays the decline of brain functions and improves intelligence. Meanwhile, the sterol in the peanut fat can make the skin moist and fine, make the hair thick and glossy, and has a certain beautifying effect.

Therefore, the peanuts have important reuse in daily life of people, the medical effect is rich, the peanuts are frequently eaten and have great benefits to the body, the peanut shell peeling step is complicated, time and labor are wasted, a large amount of dust shells can be broken, the peanuts are troublesome and labor-consuming to pick up, therefore, the domestic intelligent peanut shell peeling machine can save a large amount of time and energy for peeling shells for modern people with fast life rhythm, and great convenience is brought to people while the people enjoy delicious foods.

Sunflower seeds are also a very popular leisure and healthy snack. The rich unsaturated fat is beneficial to reducing the blood cholesterol level of a human body and protecting the cardiovascular health, the rich trace elements such as iron, zinc, potassium, magnesium and the like have the effect of preventing anemia and the like, the daily intake of one sunflower seed can meet the requirement of vitamin E required by the human body for one day, the cell damage can be prevented, the effect of tendering and whitening the skin is realized, and the health-care sunflower seed tea is beneficial to calming the mood, preventing cell aging and preventing adult diseases. Besides, sunflower seeds have the functions of treating insomnia and enhancing memory, and have certain prevention effects on cancer, hypertension and neurasthenia, and experts in American biology and medicine study the medical effects of sunflower seeds and prove that sunflower seeds can treat depression, neurasthenia, insomnia and various psychogenic diseases and enhance memory of people.

Therefore, the sunflower seed has very big efficiency to the human body, it has very big benefit to the health to eat the sunflower seed often, it is big to the pressure of life, receive the modern of sub-health puzzlement deeply, the benefit that the sunflower seed brought is not negligible, nevertheless shell the sunflower seed and waste time and energy, the step is loaded down with trivial details, if can not master the skill, shell the sunflower seed will be the very big thing of the degree of difficulty, and, often crack the sunflower seed and can lead to melon seed tooth, when coughing with the mouth, can't avoid oral cavity direct contact sunflower seed skin, the skin of the sunflower seed who takes the dust constantly rubs the oral cavity, the tongue point, can cause the gall of oral cavity or tongue, the bacterium gets into from the place of oral cavity mucous membrane wearing and tearing, cause the. When the sunflower seed peels are spitted, a part of saliva is spitted, the saliva is lost, and the oral cavity is drier. And domestic intelligent sunflower seed decorticator removes the time energy that shell sunflower seed shell was spent from, avoids colliding with the injury that brings for the health when sunflower seed, has the demand in people's life.

Dozens of peanut shellers are known in China, such as a closed rasp bar roller, a grid concave plate type peanut shelling mechanism, a closed rubber roller, an upright rubber plate type shelling mechanism, a vertical shelling mechanism, an open flat steel bar roller, a woven concave plate type peanut shelling mechanism, an open movable bar adjustable roller, a half cage grid shelling mechanism and the like, the peanut sheller has a delicate structure, but has a large volume and a single function, and can only shell peanut raw materials. Similarly, the existing sunflower seed shucker in the market has single function, and only can shuck the sunflower seed raw material.

However, for families, peanuts and melon seeds are common snacks, and a shelling machine capable of processing the peanuts and the melon seeds simultaneously needs to be designed to meet the daily life needs of people.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a multi-functional snacks decorticator in order to overcome the defect that above-mentioned prior art exists, this multi-functional snacks decorticator with peanut shelling and sunflower seed function of shelling assemble in a tractor serves as go-between, belong to can get rid of the shell and obtain the intelligent house of kernel with peanut or sunflower seed snack.

The purpose of the utility model can be realized through the following technical scheme:

a multifunctional snack husking machine comprises a feeding assembly, a husking assembly, a shell and kernel separating assembly and a collecting assembly, wherein the husking assembly comprises a first rotating shaft and a second rotating shaft which are arranged in parallel and is driven by a motor to rotate; the first rotating shaft is provided with a peanut toothed roller, the second rotating shaft is provided with a sunflower seed toothed roller, the circle centers of the peanut toothed roller and the sunflower seed toothed roller are positioned on the same horizontal plane, and the tooth directions are the same; a sunflower seed toothed plate is arranged beside the sunflower seed toothed roller along the axial direction of the sunflower seed toothed roller, and inner teeth which are matched with the tooth form of the sunflower seed toothed roller and have opposite tooth directions are arranged on the inner side of the sunflower seed toothed plate;

the minimum distance between the tooth tips of the inner teeth of the sunflower seed toothed plate and the tooth tips of the sunflower seed toothed roller is smaller than the width of the sunflower seeds; the minimum distance between the tooth tips of the sunflower seed tooth rollers and the tooth tips of the peanut tooth rollers is smaller than the width of peanuts.

The utility model discloses well husking subassembly can realize handling the husking of peanut and sunflower seed respectively and handle, puts into the entry of pan feeding module with peanut or sunflower seed, and the pan feeding module can send into corresponding husking region in the husking subassembly with peanut and sunflower seed respectively on, relies on to rotate the fluted roller and produces the extrusion and rub with the hands peanut or sunflower seed, makes the husking of peanut sunflower seed shell rupture, recycles the shelled benevolence separable set separation shell benevolence, concentrates on the collection module at last, sees off the complete machine.

Wherein the shelling component is provided with a sunflower seed shelling block and a peanut shelling block; the gap that epaxial sunflower seed fluted roller of second pivot and sunflower seed pinion rack formed is sunflower seed husking block, and the sunflower seed of batching slides in sunflower seed husking block under the effect of pan feeding subassembly, and at this in-process because sunflower seed mass distribution's inhomogeneity to and its shape characteristics, when it falls into sunflower seed husking block from the slide, 80% sunflower seed can lie down with horizontal gesture and get into in the crack of pinion rack and sunflower seed fluted roller. Tests show that the cross section of the sunflower seeds is similar to a prism, the fibers of the shells of the sunflower seeds are arranged along the length direction, and the shells are most easily broken when the sunflower seeds are extruded and impacted in the width direction. When the sunflower seed falls into the crack that sunflower seed fluted roller and sunflower seed pinion rack formed, the sunflower seed fluted roller rotates under the drive of motor to carry out the operation of shelling in the clearance of involving in sunflower seed fluted roller with sunflower seed pinion rack with the sunflower seed. The oblique tooth of the opposite complex of tooth roller and pinion rack will produce the shear force effect to the sunflower seed that gets into wherein to with the sunflower seed breakage, and can not destroy the sunflower seed benevolence in it, thereby realize the operation of shelling. After the shelling operation is executed, the shell and kernel mixture can be thrown out of the sunflower seed shelling module under the action of inertia and enters the separation module.

In the peanut shelling block, the motor drives the peanut toothed roller and the sunflower seed toothed roller to rotate in the same direction, the sunflower seed toothed roller serves as a toothed plate in peanut shelling operation, the circle centers of the toothed rollers are on the same horizontal plane, the tooth directions of the two toothed rollers are the same, and the distance between the two toothed rollers is slightly smaller than the width of a peanut. The peanut from pan feeding module roll-off will fall into among the crack of two fluted rollers with the horizontally gesture, in carrying out the operation of shelling, the motor will drive two fluted rollers and carry out the syntropy rotation, the peanut that falls into in the crack will receive the backward extrusion of both sides tooth, and this will be cut the operation to the peanut, the peanut can receive the effect of shearing and extrusion, thereby make the peanut shell broken, and the peanut benevolence does not receive great power effect because of small, thereby it is complete to enable the peanut benevolence to persist, the peanut of having carried out the shelling will get into the separation module under the effect of gravity.

The utility model discloses an advantage of shelling subassembly is with sunflower seed fluted roller as the swing tooth board, both can use as the pinion rack when shelling the peanut, can use as the fluted roller when shelling the sunflower seed again to the realization can be used to the shelling of two kinds of materials of sunflower seed and peanut, a tractor serves several purposes.

According to the width of sunflower seeds and the width of peanuts which are common in the current market, the minimum distance between the tooth tips of the inner teeth of the toothed plates of the sunflower seeds and the tooth tips of the toothed rollers of the sunflower seeds is 2-3 mm; the minimum distance between the tooth tips of the sunflower seed tooth rollers and the tooth tips of the peanut tooth rollers is 5-8 mm.

The axial length of the sunflower seed tooth roller is 4-5 times of the length of the sunflower seed; the axial distance between the end part of the sunflower seed toothed plate and the end part of the sunflower seed toothed roller is 10-12 mm; the axial length of the peanut toothed roller is the same as that of the sunflower seed toothed roller.

Because the length restriction of sunflower seed pinion rack and sunflower seed fluted roller, can design the length of sunflower seed fluted roller for the husking block of sunflower seed can hold 4-5 sunflower seeds at most and lie down simultaneously and go into the crack and carry out the operation of shelling, nevertheless consider husking precision and shelling effect, 10 ~ 12mm blank interval, preferred 3 ~ 5mm blank interval are reserved to both sides, so its the most suitable pan feeding volume of every period of shelling is 2-3 sunflower seeds. The design parameters also consider the balance of peanut shelling efficiency, shelling effect and kernel storage rate, and the length of the fluted roller is set to be suitable for simultaneously containing 2-3 peanuts and carrying out shelling operation.

Sunflower seed pinion rack upper portion is equipped with the inclined plane structure of downward sloping, and this inclined plane structure is 25 ~ 35 with the contained angle of vertical direction, preferably 30.

The sunflower seed toothed plate is a fixed part, the upper end of the inner side of the sunflower seed toothed plate is a toothed circular arc, the upper part of the sunflower seed toothed plate is provided with an inclined surface structure, the inclined surface and the vertical surface are inclined by about 30 degrees, and the lower part of the sunflower seed toothed plate is connected with the support through bolts and nuts. The inner side tooth surface of the toothed plate of the sunflower seeds is matched with the toothed roller of the sunflower seeds, the circle centers of the toothed roller and the toothed roller of the sunflower seeds are superposed, and the tooth directions are opposite.

The utility model discloses in drive first pivot and second pivot through the motor and rotate, a mode is: one end of the first rotating shaft is connected with the first motor through a coupler, and the other end of the first rotating shaft is erected on the vertical bearing; two ends of the second rotating shaft are erected on the bearing, and one end part of the second rotating shaft is connected with a second motor;

the utility model discloses a what pan feeding subassembly can automatic identification put into is peanut material and sunflower seed material to send peanut material and sunflower seed material to on the shelling region that corresponds separately.

The feeding assembly comprises a feeding frame, an inclined plate arranged on the upper part of the feeding frame, two photoelectric sensors respectively arranged on the upper surface and the lower surface of the inclined plate, a brush arranged below the inclined plate, a brush motor driving the brush to rotate and a material guide mechanism arranged on the lower part of the feeding frame;

the inclined plate is arranged in a manner of inclining downwards towards the arrangement direction of the sunflower seed toothed rollers, a through hole through which sunflower seeds can only pass and fall is formed in the inclined plate, and the photoelectric sensor is arranged at the through hole and used for detecting whether materials pass through the upper part and the lower part of the through hole or not;

the material guide mechanism comprises a first guide plate and a second guide plate which are arranged below the hairbrush, the two guide plates are of a splayed structure, an inverted splayed rubber sheet is arranged below the first guide plate close to one side of the sunflower seed tooth roller, and a bottom outlet of the rubber sheet is positioned above the sunflower seed tooth roller; the bottom of the second guide plate close to one side of the peanut fluted roller is positioned above the peanut fluted roller.

The utility model discloses the theory of operation of well pan feeding subassembly does: directly pour peanut sunflower seed into pan feeding frame and get into decorticator, on the brush slided down through the swash plate, have the aperture of certain size on the swash plate, can let the sunflower seed of the small part gliding fall down on the brush from the aperture, and the peanut can only slide down on the brush along the swash plate because the volume is slightly bigger can not pass the aperture. Two photoelectric sensors are arranged at the positions of the inclined plate corresponding to the edges of the upper part and the lower part of the small hole, and the upper position and the lower position of the small hole of the inclined plate can be identified to have no falling object. When peanuts are poured, objects are sensed to pass through the upper part of the small hole, objects cannot be sensed to fall through the lower part of the small hole, and after the sensor sends signals, the brush motor is controlled by the single chip microcomputer to rotate towards the peanut toothed roller, so that the brush is driven to rotate, and the peanuts are sent to the upper part of the peanut shelling device; when pouring the sunflower seed into, the object has all been sensed to aperture top and two positions in below and has passed through, and the signal is sent into to the sensor, rotates towards sunflower seed fluted roller direction through single chip microcomputer control brush motor to drive the brush and rotate, lead to sunflower seed peeling apparatus top with sunflower seed through the sheet rubber. Before the peanuts or sunflower seeds fall into the peanut roller teeth or the sunflower seed toothed roller, the brushes used for controlling the falling amount can pass through the brushes, and the brushes enable the objects to fall onto the toothed roller according to a certain amount through a certain rotating speed to be extruded and kneaded.

In order to improve the automation level, the utility model discloses a device can also include the controller, this controller with photoelectric sensor, brush motor, first motor and second motor signal connection, and control the rotation direction of brush motor, first motor and second motor.

The utility model discloses a control relation is: the photoelectric sensor transmits information to the controller, the controller judges whether the dropped material is the melon seeds or the peanuts, if the fed material is the peanuts, the brush motor is controlled to enable the brush to rotate towards the peanut toothed rollers, and the first motor and the second motor are controlled to enable the peanut toothed rollers and the sunflower seed toothed rollers to rotate in the same direction towards the arrangement direction of the peanut toothed rollers, so that peanut shells can be peeled;

if the pan feeding is the melon seed, then controller control brush motor makes the brush rotate towards the direction of sunflower seed fluted roller to make the direction of sunflower seed fluted roller to rotate through controlling the second motor, can realize peeling off of melon seed shell.

The shell and kernel separating assembly comprises a silent fan, an air duct connected with the silent fan, a slideway arranged at the outlet of the air duct and a vertical baffle arranged at the end part of the slideway;

the slideway is a downwards inclined slideway, the upper surface of the slideway is provided with an opening for falling materials, and the outlet of the air duct horizontally faces to the opening on the upper surface of the slideway;

a nut material outlet is arranged at the lower end part of the slideway, and a collecting assembly is arranged at the lower part of the nut material outlet;

the upper end part of the slideway and the vertical baffle form a shell material outlet, and a garbage bag is detachably mounted at the shell material outlet.

The utility model discloses a shell benevolence separable set's theory of operation is for shell and the kernel of rolling out in the module of shelling freely falls the slide down because of gravity on, and the wind that two silence fans blown out blows the slide through the wind channel on, forms a cyclone, blows the separation to the kernel and the shell that mix together. The peanut sunflower seed shell is blown far away, can fly out far in the horizontal direction under the condition of a certain falling amount, and hardly moves in the horizontal direction, so that the displacement of the shell in the horizontal direction is large in the process of falling to the slide way, and the nut almost vertically falls. The slide design becomes 30 degrees inclination angles, and the peanut sunflower shelled melon seed falls into behind the slide made by ya keli, because the ya keli board is more smooth, the component force of kernel gravity along the inclined plane direction is greater than the frictional force that the inclined plane was given, and the kernel rolls down along the inclined plane, falls into the drawer of accomodating of below. And the fruit shells are blocked by the vertical baffle at the tail end of the channel after moving horizontally, the speed in the horizontal direction becomes zero, the fruit shells fall freely and fall into a garbage bag hung below from a gap between the baffle and the rack. So this is so, peanut sunflower seed shell falls into the disposal bag, and the peanut sunflower seed benevolence falls into accomodate the drawer in to realize benevolence and shell complete separation.

The collection assembly comprises a storage box and a screw rod assembly. The screw rod assembly comprises a screw rod motor, a screw rod connected with an output shaft of the screw rod motor and a screw rod connecting block connected to the screw rod in a matching manner; the storage box is arranged on the lead screw connecting block.

The utility model discloses a collection subassembly theory of operation does: the lead screw motor passes through the shaft coupling and links to each other with the lead screw, and the lead screw passes through the screw and links to each other with the lead screw connecting block, and the receiver can freely be followed the lead screw connecting block and taken out. After the peanuts or the sunflower seeds are peeled and separated, the peanuts or the sunflower seeds fall into the containing box from the slide way of the separation module, when all the peanuts or the sunflower seeds are peeled and separated, the screw rod connecting block drives the screw rod to rotate through the small motor controlled by the single chip microcomputer, the linear outward movement is realized, and the containing box filled with nuts is sent out.

Compared with the prior art, the utility model has the advantages of it is following:

(1) one machine has multiple functions: the snack sunflower seeds can be peeled by one machine, the snack peanuts can be peeled, the two nuts can be thoroughly peeled and completely separated, convenience and rapidness are realized, the complexity of multiple machines in a house is avoided, the trouble of changing the machine is also saved, and the snack sunflower seeds peeling machine is suitable for households.

(2) One shaft is multi-purpose: the sunflower seed fluted roller located in the middle is used for peeling peanuts and sunflower seeds, so that the volume and the quality of the machine are reduced, the cost is saved, and the carrying and the use are more convenient.

(3) The sunflower seeds or peanut shells are extruded and kneaded by adopting the mutually matched toothed rollers and the teeth with opposite movement directions, so that the kernels can be prevented from being damaged, and the completeness of the kernels is improved;

(4) to this type of volume of melon seed less, the material of difficult shelling, design swash plate guide sunflower seed on sunflower seed pinion rack gets into the slit that pinion rack prong and sunflower seed tooth roller prong formed with the mode of lying, has improved shelling efficiency greatly.

(5) The sensor is combined with a machine: the mechanical structure for peeling peanuts is combined with a sensor, so that automation and intellectualization are fully realized, and automatic switching and automatic shutdown can be realized; can independently adjust the pan feeding after having changed the kind of shelling, can independently shut down after no longer having the peanut to fall down or the receiver reaches certain weight, reduce the hand labor volume, simultaneously more energy-conservation.

(6) And a silent air duct is adopted. The volume of the machine is fully reduced, the noise is reduced, the pollution is avoided, and the machine is more quiet, clean and sanitary.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic diagram of the right-side view structure of the present invention;

FIG. 3 is a schematic structural view of the feeding assembly of the present invention;

FIG. 4 is a schematic diagram of the right side view structure of the feeding assembly of the present invention;

fig. 5 is a schematic structural view of the inclined plate of the feeding assembly of the present invention;

FIG. 6 is a schematic structural view of a husking assembly of the present invention;

fig. 7 is a schematic view of the husking principle of the husking assembly of the present invention;

FIG. 8 is a schematic structural view of a shell-core separating assembly according to the present invention;

fig. 9 is a schematic structural view of the collecting assembly of the present invention;

in the figure, 1 is a feeding assembly, 11 is a feeding frame, 12 is an inclined plate, 13 is a photoelectric sensor, 14 is a brush, 15 is a brush motor, 16 is a guide plate, 17 is a rubber sheet, 2 is a peeling assembly, 21 is a first rotating shaft, 22 is a peanut fluted roller, 23 is a first motor, 24 is a coupler, 25 is a vertical bearing, 26 is a second rotating shaft, 27 is a sunflower seed fluted roller, 28 is a sunflower seed toothed plate, 29 is a second motor, 3 is a shell and kernel separating assembly, 31 is a silent fan, 32 is an air duct, 33 is a slide rail, 34 is a vertical baffle, 4 is a collecting assembly, 41 is a screw rod motor, 42 is a screw rod, 43 is a screw rod connecting block, and 44 is a storage box.

Detailed Description

The present invention will be described in detail with reference to the following embodiments. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that various changes and modifications can be made by one skilled in the art without departing from the spirit of the invention. These all belong to the protection scope of the present invention.

Example 1

A multifunctional snack husking machine is provided with a feeding component 1, a husking component 2, a shell and kernel separating component 3 and a collecting component 4 which are arranged in sequence from top to bottom as shown in figures 1 and 2. Putting peanuts or sunflower seeds into the feeding assembly 1 from an inlet of the feeding assembly 1, feeding the peanuts or the sunflower seeds onto the corresponding shelling assemblies 2 through a photoelectric sensor and a brush, extruding and rubbing the peanuts or the sunflower seeds by means of a rotating toothed roller to break and shell the peanut or sunflower seed shells, separating the kernels from the shells by using a fan of the kernel separating assembly 3 and an air duct with a specific inclination, and finally concentrating the kernels into the collecting module 4 to be discharged out of the whole machine; the photoelectric sensor, the first motor and the second motor in the control husking component 2 and the brush motor of the feeding component are connected with the controller, and the controller can realize a control function for a common single chip microcomputer in the market.

The feeding assembly 1 can automatically judge whether the material is peanut or sunflower seed, and sends the peanut and sunflower seed into the corresponding shelling area. The feeding assembly 1 includes a feeding frame 11, an inclined plate 12 disposed on the upper portion of the feeding frame 11, two photoelectric sensors 13 disposed on the upper surface and the lower surface of the inclined plate 12, a brush 14 disposed below the inclined plate 12, a brush motor 15 driving the brush 14 to rotate, and a material guiding mechanism disposed on the lower portion of the feeding frame 11, as shown in fig. 3. The material guiding mechanism comprises a splayed guide plate 16 arranged below the brush 14, as shown in fig. 4, the guide plate 16 comprises a first guide plate and a second guide plate, the two guide plates are in a splayed structure, an inverted splayed rubber sheet 16 is arranged below the first guide plate close to one side of the sunflower seed tooth roller 27, and a bottom outlet of the rubber sheet 16 is positioned above the sunflower seed tooth roller 27; the bottom of the second guide plate, on the side closer to the peanut cog roller 22, is above the peanut cog roller 22, as shown in fig. 7. The swash plate 12 sets up to the direction downward sloping of setting of sunflower seed fluted roller 27 to be equipped with on the swash plate 12 and only supply the sunflower seed to pass the through-hole that drops, as shown in fig. 5, for the through-hole of cross form, photoelectric sensor 13 locates the both sides department of through-hole for whether there is the material to pass through in detection through-hole top and below.

The working principle of the feeding assembly is as follows: directly pour peanut sunflower seed into pan feeding frame 11 and get into the decorticator, on inclined plate 12 gliding to brush 14, have the through-hole of certain size on the inclined plate 12, can let the sunflower seed of small part gliding fall from the through-hole on brush 14, and the peanut can only slide down on brush 14 along inclined plate 12 because the volume is slightly bigger can not pass the through-hole. Two photoelectric sensors 13 are arranged at the positions of the inclined plate 12 corresponding to the edges of the upper part and the lower part of the through hole, and can identify that no falling object exists at the upper position and the lower position of the through hole of the inclined plate 12. When peanuts are poured, the position above the through hole senses that an object passes through the through hole, and the position below the through hole does not sense that the object falls, after the photoelectric sensor 13 sends a signal, the brush motor 15 is controlled by the single chip microcomputer to rotate towards the peanut fluted roller direction, so that the brush 14 is driven to rotate, namely, the brush 14 rotates towards the direction of the peanut fluted roller 22, and the peanuts are sent to the upper part of a peanut shelling area; when pouring into the sunflower seed, the object that has all been sensed to through-hole top and two positions in below passes through, and photoelectric sensor 13 sends into the signal, rotates to sunflower seed fluted roller direction through single chip microcomputer control brush motor to drive the brush and rotate, rotate towards sunflower seed fluted roller 27's direction promptly, send the sunflower seed to sunflower seed peeling apparatus top through the guide of rubber piece 17. Before the peanuts or sunflower seeds fall into the peanut roller teeth or the sunflower seed roller teeth, the objects fall onto the gear roller for extrusion and kneading through a certain rotating speed of the brush 14 through a brush 14 for controlling the falling amount.

The husking assembly 2 can be divided into two large blocks, the first block is a sunflower seed husking block, and the second block is a peanut husking block. The first block consists of a sunflower seed toothed plate 28 and a sunflower seed toothed roller 27, and the second block consists of a sunflower seed toothed roller 27 and a peanut toothed roller 22; the advantage of this structure is with sunflower seed fluted roller 27 as the movable tooth board, both can regard as the pinion rack to use when peeling the peanut, can regard as the fluted roller to use again when peeling the sunflower seed.

As shown in fig. 6, the husking assembly 2 comprises a first rotating shaft 21 and a second rotating shaft 26 which are arranged in parallel and are driven by a motor to rotate; the first rotating shaft 21 is provided with a peanut toothed roller 22, the second rotating shaft 26 is provided with a sunflower seed toothed roller 27, the circle centers of the peanut toothed roller 22 and the sunflower seed toothed roller 27 are positioned on the same horizontal plane, and the tooth directions are the same; a sunflower seed toothed plate 28 is arranged beside the sunflower seed toothed roller 27 along the axial direction of the sunflower seed toothed roller 27, and inner teeth which are matched with the tooth form of the sunflower seed toothed roller 27 and have opposite tooth directions are arranged on the inner side of the sunflower seed toothed plate 28; the minimum distance between the tooth tips of the inner teeth of the sunflower seed toothed plate 28 and the tooth tips of the sunflower seed toothed roller 27 is smaller than the width of sunflower seeds; the minimum distance between the tooth tips of the sunflower seed tooth rollers 27 and the tooth tips of the peanut tooth rollers 22 is smaller than the width of peanuts; specifically, in consideration of the common sizes of common sunflower seeds and peanuts, the minimum distance between the tooth tips of the inner teeth of the toothed plate 28 of the sunflower seeds and the tooth tips of the toothed roller 27 of the sunflower seeds in the embodiment is 2 mm; the minimum distance between the tooth tips of the sunflower seed tooth rollers 27 and the peanut tooth rollers 22 is 5 mm. In order to improve the shelling effect, the axial length of the sunflower seed toothed roller 27 is 5 times of that of sunflower seeds; the axial distance between the end part of the sunflower seed toothed plate 28 and the end part of the sunflower seed toothed roller 27 is 10 mm; the axial length of the peanut toothed roller 22 is the same as that of the sunflower seed toothed roller 27; therefore, the most suitable feeding amount is reached in each shelling period, and the number of the sunflower seeds is 2-3; the upper part of the sunflower seed toothed plate 28 is provided with a downward inclined plane structure, and the included angle between the inclined plane structure and the vertical direction is 30 degrees; the rotation driving parts of the sunflower seed toothed roller 27 and the peanut toothed roller 23 are two motors: one end of the first rotating shaft 21 is connected with the first motor 23 through a coupler 24, and the other end is erected on a vertical bearing 25; both ends of the second rotating shaft 26 are mounted on bearings, and one end of the second rotating shaft 26 is connected to a second motor 29.

The husking principle of the husking block of the sunflower seeds of the husking component 2 is as follows: as shown in fig. 7, in the guide assembly at the lower part of the feeding assembly 1, the batches of sunflower seeds slide from the brushes 14 through the inclined closed slide into the sunflower seed shelling block. In the process, due to the non-uniformity of the mass distribution of the sunflower seeds and the shape characteristics of the sunflower seeds, when the sunflower seeds fall into the sunflower seed husking block from the slide way, 80 percent of the sunflower seeds can lie in the horizontal posture to enter the gap between the sunflower seed toothed plate 28 and the sunflower seed toothed roller 27. Tests show that the cross section of the sunflower seeds is similar to a prism, fibers of sunflower seed shells are arranged along the length direction, when the sunflower seeds are extruded and impacted in the width direction, the sunflower seeds are most easily broken, the length of the toothed plate and the sunflower seed shelling block is limited, the gap between the toothed plate and the sunflower seed shelling block is 120mm, the average size of the sunflower seeds is 23mm, 4-5 sunflower seeds can be accommodated in the sunflower seed shelling block to lie in the gap at most for shelling, and 10mm blank spaces are reserved on two sides of the sunflower seed shelling block in consideration of shelling precision and shelling effect, so that the feeding amount of the sunflower seeds is 2-3 in each shelling period.

The sunflower seed falls into the crack in the time, sunflower seed fluted roller 27 rotates under the drive of motor to carry out the operation of shelling in the clearance of involving in sunflower seed fluted roller 27 and sunflower seed pinion rack 28 with sunflower seed. The oblique teeth of the sunflower seed tooth roller 27 and the sunflower seed tooth plate 28 which are oppositely matched generate shearing force on the sunflower seeds entering the sunflower seed tooth roller, so that the sunflower seeds are crushed without damaging the sunflower seeds in the sunflower seed tooth roller, and the shelling operation is realized; after the shelling operation is executed, the shell and kernel mixture can be thrown out of the sunflower seed shelling module under the action of inertia and enters the separation module.

In the sunflower seed pan feeding subassembly, sunflower seed pinion rack 28 is the fixed part, and the inboard upper end is the circular arc of taking the tooth, has an inclined plane on it, and inclined 30 with vertical face inclined, sunflower seed pinion rack 28 lower part is connected with the support with the bolt nut. Sunflower seed fluted roller 27 is the rotating part, links to each other with the motor through the shaft coupling to the realization rotates. The flank of tooth of the pinion rack inboard cooperatees with sunflower seed fluted roller, and both centre of a circle coincidence tooth are to opposite, because sunflower seed pinion rack 28 upper end skew makes the crack form big-end-up's shape, is convenient for send into the crack with sunflower seed, is favorable to improving shelling efficiency.

The principle of husking the peanut husking block of the husking assembly 2 is as follows: in the peanut shelling block, first pivot 21 links to each other with first motor 23 through shaft coupling 24 and rotates, and first pivot is the pivot that the ya keli cylinder was made, and peanut fluted roller 22 rotates with sunflower seed fluted roller 27 syntropy, and sunflower seed fluted roller 27 is as the pinion rack in the peanut shelling operation, and the fluted roller centre of sunflower seed fluted roller 27 and peanut fluted roller 22 is on same horizontal plane to two pinion rack directions are the same, and the interval between two pinion racks slightly is less than the width of peanut. Peanuts sliding out of the feeding module fall into a gap between the two toothed rollers in a horizontal posture, the length of the gap is determined by the length of the two toothed rollers, and the length of the toothed rollers is set to be suitable for accommodating 2-3 peanuts and simultaneously carrying out shelling operation in consideration of the balance of shelling efficiency, shelling effect and kernel storage rate. In the operation of shelling, the motor will drive two fluted rollers and carry out the syntropy and rotate, and the peanut that falls into in the crack will receive the backward extrusion of both sides tooth, and this will be sheared the peanut operation, and the peanut can receive the effect of cuting and extrudeing to make the peanut shell broken, and the peanut benevolence does not receive great power effect because of the small, thereby can make the peanut benevolence persist completely, the peanut of having carried out the shelling will get into the separation module under the effect of gravity.

The shell-kernel separating assembly 3 comprises a silent fan 31, an air duct 32 connected with the silent fan 31, a slideway 33 arranged at the outlet of the air duct 32 and a vertical baffle 34 arranged at the end part of the slideway 33, as shown in fig. 8; the slideway 33 is a downward inclined slideway 33, the upper surface of the slideway 33 is provided with an opening for falling materials, and the outlet of the air duct 32 horizontally faces the opening on the upper surface of the slideway 33; a nut material outlet is arranged at the lower end part of the slideway 33, and a collecting component 4 is arranged at the lower part of the nut material outlet; the upper end of slide 33 forms the gap with vertical baffle 34, and this gap forms shell material export, has the couple on the vertical baffle 34 for fixed shell disposal bag collects shell rubbish.

The principle of separating the shell and the kernel of the shell and kernel separating assembly 3 is as follows: the peanut, sunflower seed shells and the nuts falling from the shells, which are milled by the husking assembly, fall freely and fall towards the slideway 33. The air blown by the two silent fans 31 is blown to the slide way 33 through the air duct 32 to form a cyclone, so that the mixed peanut sunflower seeds and peanut sunflower seed shells are separated. Meanwhile, the peanut sunflower seeds have small volume and large mass, the peanut sunflower seed shells have large volume and small mass, the force generated after wind blows the shells is large, and the air resistance in the vertical direction is also large, so the peanut sunflower seed shells are blown far away, can fly out for a long distance in the horizontal direction under the condition of a certain falling amount, and the nuts hardly move in the horizontal direction, so the shells have large displacement in the horizontal direction in the process of falling to the slide way, and the nuts almost vertically fall. The channel is designed to have an inclination angle of about 30 degrees, the peanut sunflower seed kernels fall into the slideway made of acrylic, and because the acrylic plate is smooth, the component force of the gravity of the kernels along the direction of the inclined plane is greater than the friction force given by the inclined plane, and the kernels roll down along the inclined plane and fall into the storage drawer below. The fruit shells are blocked by the vertical baffle 34 at the tail end of the channel after moving horizontally, the speed in the horizontal direction becomes zero, the fruit shells fall freely and fall into a garbage bag hung below from a gap between the baffle and the rack. So this is so, peanut sunflower seed shell falls into the disposal bag, and the peanut sunflower seed benevolence falls into accomodate the drawer in to realize benevolence and shell complete separation.

After the shells and the kernels are separated, the kernels are respectively collected by the collecting assembly, the collecting assembly 4 comprises a storage box 44 and a screw rod assembly, as shown in fig. 9, the screw rod assembly comprises a screw rod motor 41, a screw rod 42 connected with an output shaft of the screw rod motor 41 and a screw rod connecting block 43 connected to the screw rod 42 in a matching manner; the storage box 44 is arranged on the lead screw connecting block.

The working principle of the collecting assembly is as follows: the screw motor 41 is connected with the screw 42 through a coupler, the screw 42 is connected with the screw connecting block 43 through threads, and the storage box 44 can be freely taken out of the screw connecting block 43. After the peanuts or sunflower seeds are peeled and separated, the peanuts or sunflower seeds fall into the containing box 44 from the slide way of the separation module, and after all the peanuts or sunflower seeds are peeled and separated, the screw rod connecting block 43 drives the screw rod 42 to rotate through the screw rod motor 41 controlled by the single chip microcomputer, so that the linear outward movement is realized, and the containing box filled with nuts is sent out.

In general, the control relationship of the present embodiment is: the photoelectric sensor transmits information to the controller, the controller judges whether the dropped material is the melon seeds or the peanuts, if the fed material is the peanuts, the brush motor is controlled to enable the brush to rotate towards the peanut toothed rollers, and the first motor and the second motor are controlled to enable the peanut toothed rollers and the sunflower seed toothed rollers to rotate in the same direction towards the arrangement direction of the peanut toothed rollers, so that peanut shells can be peeled;

if the pan feeding is the melon seed, then controller control brush motor makes the brush rotate towards the direction of sunflower seed fluted roller to make the direction of sunflower seed fluted roller to rotate through controlling the second motor, can realize peeling off of melon seed shell.

The device of this embodiment is integrated peanut shelling and sunflower seed shelling function in a machine, gets the intelligent house of kernel with the peanut or the sunflower seed snacks taken off the shell. The peanut and sunflower seed is small, noiseless, convenient, efficient, clean, sanitary, time-saving and labor-saving, and can be conveniently and quickly eaten by people when people eat snacks.

Example 2

A multifunctional snack husking machine is provided with a feeding assembly 1, a husking assembly 2, a shell and kernel separating assembly 3 and a collecting assembly 4 from top to bottom in sequence; in the embodiment, the feeding assembly 1, the shell and kernel separating assembly 3 and the collecting assembly 4 have the same corresponding structures as those in the embodiment 1; the difference lies in the design parameters of the peeling assembly 2.

In the embodiment, the minimum distance between the tooth tips of the inner teeth of the sunflower seed toothed plate 28 and the tooth tips of the sunflower seed toothed roller 27 is 3 mm; the minimum distance between the tooth tips of the sunflower seed tooth rollers 27 and the peanut tooth rollers 22 is 8 mm. In order to improve the shelling effect, the axial length of the sunflower seed toothed roller 27 is 5 times of that of sunflower seeds; the axial distance between the end part of the sunflower seed toothed plate 28 and the end part of the sunflower seed toothed roller 27 is 12 mm; the axial length of the peanut toothed roller 22 is the same as that of the sunflower seed toothed roller 27; therefore, the most suitable feeding amount is reached in each shelling period, and the number of the sunflower seeds is 2-3; the upper part of the sunflower seed toothed plate 28 is provided with an inclined plane structure which inclines downwards, and the included angle between the inclined plane structure and the vertical direction is 25 degrees.

Example 3

A multifunctional snack husking machine is provided with a feeding assembly 1, a husking assembly 2, a shell and kernel separating assembly 3 and a collecting assembly 4 from top to bottom in sequence; in the embodiment, the feeding assembly 1, the shell and kernel separating assembly 3 and the collecting assembly 4 have the same corresponding structures as those in the embodiment 1; the difference lies in the design parameters of the peeling assembly 2.

In the embodiment, the minimum distance between the tooth tips of the inner teeth of the sunflower seed toothed plate 28 and the tooth tips of the sunflower seed toothed roller 27 is 3 mm; the minimum distance between the tooth tips of the sunflower seed tooth rollers 27 and the peanut tooth rollers 22 is 6 mm. In order to improve the shelling effect, the axial length of the sunflower seed toothed roller 27 is 5 times of that of sunflower seeds; the axial distance between the end part of the sunflower seed toothed plate 28 and the end part of the sunflower seed toothed roller 27 is 11 mm; the axial length of the peanut toothed roller 22 is the same as that of the sunflower seed toothed roller 27; therefore, the most suitable feeding amount is reached in each shelling period, and the number of the sunflower seeds is 2-3; the upper part of the sunflower seed toothed plate 28 is provided with a slope structure which inclines downwards, and the included angle between the slope structure and the vertical direction is 35 degrees.

The foregoing description of the specific embodiments of the invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes and modifications may be made by those skilled in the art within the scope of the appended claims without departing from the spirit of the invention.

Claims (9)

1. A multifunctional snack husking machine comprises a feeding component (1), a husking component (2), a shell and kernel separating component (3) and a collecting component (4), and is characterized in that,

the husking assembly (2) comprises a first rotating shaft (21) and a second rotating shaft (26) which are arranged in parallel and is driven by a motor to rotate; the peanut tooth roller (22) is arranged on the first rotating shaft (21), the sunflower seed tooth roller (27) is arranged on the second rotating shaft (26), the circle centers of the peanut tooth roller (22) and the sunflower seed tooth roller (27) are located on the same horizontal plane, and the tooth directions are the same; a sunflower seed toothed plate (28) is arranged beside the sunflower seed toothed roller (27) along the axial direction of the sunflower seed toothed roller (27), and inner teeth which are matched with the profile of the sunflower seed toothed roller (27) and have opposite tooth directions are arranged on the inner side of the sunflower seed toothed plate (28);

the minimum distance between the tooth tips of the inner teeth of the sunflower seed toothed plate (28) and the tooth tips of the sunflower seed toothed roller (27) is smaller than the width of sunflower seeds; the minimum distance between the tooth tips of the sunflower seed tooth rollers (27) and the tooth tips of the peanut tooth rollers (22) is smaller than the width of peanuts.

2. The multifunctional snack decorticator as claimed in claim 1, wherein the minimum distance between the teeth tips of the inner teeth of the sunflower seed toothed plate (28) and the teeth tips of the sunflower seed toothed roller (27) is 2-3 mm.

3. The multi-functional snack decorticator of claim 1 wherein the minimum distance between the tips of the sunflower seed teeth rollers (27) and the tips of the peanut teeth rollers (22) is 5-8 mm.

4. The multi-functional snack decorticator of claim 1 wherein the axial length of the sunflower seed teeth rollers (27) is 4-5 times the length of the sunflower seeds; the axial distance between the end part of the sunflower seed toothed plate (28) and the end part of the sunflower seed toothed roller (27) is 10-12 mm; the axial length of the peanut toothed roller (22) is the same as that of the sunflower seed toothed roller (27).

5. The multifunctional snack decorticator according to claim 1, wherein the sunflower seed toothed plate (28) is provided with a downward inclined surface structure at an upper portion, and the inclined surface structure forms an angle of 25-35 degrees, preferably 30 degrees, with the vertical direction.

6. The multifunctional snack decorticator of claim 1 wherein the first shaft (21) is connected to a first motor (23) at one end by a coupling (24) and mounted on a vertical bearing (25) at the other end; two ends of the second rotating shaft (26) are erected on the bearings, and one end part of the second rotating shaft (26) is connected with a second motor (29).

7. The multifunctional snack husking machine according to claim 1, wherein the feeding assembly (1) comprises a feeding frame (11), an inclined plate (12) arranged at the upper part of the feeding frame (11), two photoelectric sensors (13) respectively arranged at the upper surface and the lower surface of the inclined plate (12), a brush (14) arranged below the inclined plate (12), a brush motor (15) driving the brush (14) to rotate, and a material guiding mechanism arranged at the lower part of the feeding frame (11);

the inclined plate (12) is inclined downwards towards the arrangement direction of the sunflower seed toothed rollers (27), a through hole through which sunflower seeds can only pass and fall is formed in the inclined plate (12), and the photoelectric sensor (13) is arranged at the through hole and used for detecting whether materials pass through the upper part and the lower part of the through hole or not;

the material guide mechanism comprises a first guide plate and a second guide plate which are arranged below the hairbrush (14), the two guide plates are of a splayed structure, an inverted splayed rubber sheet (16) is arranged below the first guide plate close to one side of the sunflower seed tooth roller (27), and the bottom outlet of the rubber sheet (16) is positioned above the sunflower seed tooth roller (27); the bottom of the second guide plate close to one side of the peanut fluted roller (22) is positioned above the peanut fluted roller (22).

8. The multifunctional snack sheller of claim 1, wherein the kernel separating assembly (3) comprises a silent fan (31), an air duct (32) connected with the silent fan (31), a slide (33) arranged at the outlet of the air duct (32), and a vertical baffle (34) arranged at the end of the slide (33);

the slideway (33) is a downward inclined slideway (33), the upper surface of the slideway is provided with an opening for falling materials, and the outlet of the air duct (32) horizontally faces the opening on the upper surface of the slideway (33);

a nut material outlet is arranged at the lower end part of the slideway (33), and a collecting assembly (4) is arranged at the lower part of the nut material outlet;

the upper end part of the slideway (33) and the vertical baffle (34) form a shell material outlet, and the shell material outlet is provided with a garbage bag in a detachable way.

9. The multi-functional snack decorticator of claim 1 wherein the collection assembly (4) comprises a storage box (44) and a screw assembly,

the screw rod assembly comprises a screw rod motor (41), a screw rod (42) connected with an output shaft of the screw rod motor (41) and a screw rod connecting block (43) connected to the screw rod (42) in a matching manner; the storage box (44) is arranged on the screw rod connecting block.

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