CN111066741A - Automatic cocoon picking machine for industrial cultivation - Google Patents
Automatic cocoon picking machine for industrial cultivation Download PDFInfo
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- CN111066741A CN111066741A CN202010034743.6A CN202010034743A CN111066741A CN 111066741 A CN111066741 A CN 111066741A CN 202010034743 A CN202010034743 A CN 202010034743A CN 111066741 A CN111066741 A CN 111066741A
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- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 210000004209 hair Anatomy 0.000 claims description 38
- 238000003306 harvesting Methods 0.000 claims description 14
- 230000001680 brushing effect Effects 0.000 claims description 3
- 238000009360 aquaculture Methods 0.000 claims description 2
- 244000144974 aquaculture Species 0.000 claims description 2
- 238000009960 carding Methods 0.000 claims 7
- 238000009826 distribution Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 3
- 241000255789 Bombyx mori Species 0.000 description 51
- 241000347389 Serranus cabrilla Species 0.000 description 14
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- 210000002268 wool Anatomy 0.000 description 12
- 238000009395 breeding Methods 0.000 description 11
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- 238000000034 method Methods 0.000 description 10
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- 230000004888 barrier function Effects 0.000 description 3
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- 239000012535 impurity Substances 0.000 description 3
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- 230000001360 synchronised effect Effects 0.000 description 3
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- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 241000255783 Bombycidae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000001520 comb Anatomy 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- Life Sciences & Earth Sciences (AREA)
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- Biodiversity & Conservation Biology (AREA)
- Farming Of Fish And Shellfish (AREA)
Abstract
The invention discloses an automatic cocoon picking machine for industrial cultivation, which comprises a rack and a distribution box, wherein a double-chain propulsion mechanism and a brush system are arranged on the rack, the double-chain propulsion mechanism extends from the front end of the rack to the rear end of the rack, the brush system is arranged in the rack, and the double-chain propulsion mechanism is matched with the brush system. Aiming at the defects in the existing automatic cocoon picking equipment, the invention adopts the hairbrush mode to pick the cocoons on the cocoon cage, not only can scrape the cocoons on the surface of the cocoon cage, but also has soft texture and can penetrate into the concave part of the cocoon cage to take out and scrape the cocoons in the concave part, thereby achieving the purpose of thoroughly picking the cocoons, and the cocoon cage does not have residual cocoons. Meanwhile, a double-chain propelling mechanism is arranged for conveying the cocoon cage, so that continuous cocoon collection of batch cocoon cages is realized, and the cocoon collection efficiency is greatly improved.
Description
Technical Field
The invention belongs to the field of industrial silkworm breeding, and particularly relates to an automatic cocoon picking machine for industrial breeding.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as foodstuff. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, the silkworm needs to peel for four times, the silks begin to spin and form cocoons after the silkworm becomes fifth-instar larvae, and the cocoons are collected after the cocoons are formed.
The silkworm breeding generally adopts a small bamboo frame for breeding, and the small bamboo frame has simple structure, convenient manufacture, capability of being manually woven and low cost; silkworm breeding is a full-artificial breeding method, and is realized from silkworm egg imagoes to cocoon picking through manual operation; the method has small scale, the yield of the silkworm cocoons is low, the time and the labor are wasted, and the silk demand can not be met only by silkworm breeding along with the development of the society, so that the industrial silkworm breeding can be carried forward, the scale of the existing industrial silkworm breeding is small, and the method is particularly experienced in a cocoon picking process; the existing cocoon picking modes are manual cocoon picking or semi-automatic cocoon picking, the manual cocoon picking speed is extremely low, and the cocoon picking efficiency is low. Semi-automatic cocoon picking operation is difficult, the probability of fault occurrence is high, and cocoon picking efficiency is low.
Therefore, the automatic cocoon picking equipment is suitable for production, the existing cocoon picking equipment mainly adopts extrusion type, ejection type, tooth profile and other forms to pick cocoons, and the cocoon picking modes are found to be low in efficiency in actual cocoon picking, so that more residual cocoons exist in a cocoon cage and a cluster tool, and the cocoon picking effect is poor. Meanwhile, the existing cocoon picking equipment has fewer auxiliary components and single function, so that the cocoon picking equipment has poor use effect.
Disclosure of Invention
The invention aims to provide an automatic cocoon picking machine for industrial cultivation, which is used for picking cocoons on a cocoon cage in a brush mode aiming at the defects of the existing automatic cocoon picking equipment, not only can scrape the cocoons on the surface of the cocoon cage, but also has soft texture and can penetrate into a sunken part of the cocoon cage to take out and scrape the cocoons in the sunken part, so that the aim of thoroughly picking cocoons is fulfilled, and no residual cocoons exist on the cocoon cage. Meanwhile, a double-chain propelling mechanism is arranged for conveying the cocoon cage, so that continuous cocoon collection of batch cocoon cages is realized, and the cocoon collection efficiency is greatly improved.
In order to solve the technical problems, the following technical scheme is adopted:
the utility model provides an industrial aquaculture is with automatic cocoon harvesting machine, includes frame and block terminal, its characterized in that: the double-chain propelling mechanism and the brush system are arranged on the rack, the double-chain propelling mechanism extends from the front end of the rack to the rear end of the rack, the brush system is arranged in the rack, and the double-chain propelling mechanism is matched with the brush system.
Further, the double-chain propelling mechanism comprises a driving shaft, a driven shaft, a left side chain and a right side chain, the driving shaft and the driven shaft drive the left side chain and the right side chain, mesh belt stop bars are connected between the left side chain and the right side chain at equal intervals, and the upper ends of the left side chain and the right side chain penetrate through the brush system. The cocoon cage pushing device adopts a double-chain type pushing structure, fixes the cocoon cage in a clamping mode, does not need an additional fixing assembly, has a simple structure, is convenient to place, and can be sequentially pushed one by one. This double-chain advancing mechanism can guarantee with the steady push of cocoon cage to the brush system, and the cocoon cage is directional, the location gets into, and the brush system is direct and thorough to the cocoon picking operation of cocoon cage, helps improving cocoon picking efficiency. The transverse mesh belt blocking strip can wholly abut against the cocoon cage, the cocoon cage is pushed to enter the device, and damage to the cocoon cage and the silkworm cocoons cannot be caused in the pushing process.
Further, the driven shafts are divided into a first driven shaft, a second driven shaft and a third driven shaft, the first driven shaft and the second driven shaft are arranged at the front end of the rack and are arranged in an up-and-down mode; the driving shaft and the third driven shaft are arranged at the rear end of the rack and are arranged in an up-and-down mode; the driving shaft, the first driven shaft, the second driven shaft and the third driven shaft drive the left chain and the right chain. The cocoon picking device is provided with the driven shafts, so that the chain tension is improved, the clamping acting force of the chain on the cocoon cage is larger, the clamping is firmer, and the cocoon picking is facilitated. Due to the transmission mode of the driven shafts, the chain is not easy to loosen, the fault occurrence probability is low, and the service life is longer.
Further, the brush system is composed of a brush set, the brush set is arranged on the rack from front to back, the brush set comprises an upper brush unit and a lower brush unit, and the upper brush unit and the lower brush unit are arranged in parallel and matched with each other; the upper end of the double-chain propelling mechanism penetrates through the space between the upper brush unit and the lower brush unit. The brush system comprises a brush group, wherein the brush group comprises an upper brush unit and a lower brush unit, and when a cocoon cage passes through, the two brush units clamp the cocoon cage; silkworm cocoons above and below the cocoon cage are continuously scraped and swept in a synchronous rotating mode, and the scraping and sweeping effect is better in the relative movement of the cocoon cage and the brush unit. The brush can penetrate into the concave part of the cocoon cage to scratch the silkworm cocoons out of the concave part, so that the cocoon picking is more thorough, and compared with the existing cocoon picking mechanism, the cocoon picking efficiency and the cocoon picking effect are remarkably improved.
Further, the upper brush unit and the lower brush unit respectively comprise a brush motor, a brush shaft, a brush roller and a brush, the brush motor is connected with the brush shaft, the brush roller is installed on the brush shaft, and the brush roller is evenly provided with the brush. The brush unit of the invention consists of a brush motor, a brush shaft, a brush roller and a brush, and the rotation of the brush motor is transmitted to the brush roller through the brush shaft, so that the brush is driven to rotate, and the structure is simple.
Furthermore, the brush set also comprises a brush tensioning mechanism, and two sides of the brush set are respectively provided with a brush tensioning mechanism; the brush tensioning mechanism comprises a guide rail mounting plate, tensioning guide rails, two tensioning sliding blocks and two bearing seats, wherein the tensioning guide rails are mounted in the guide rail mounting plate, the tensioning sliding blocks are arranged on the tensioning guide rails, the bearing seats are mounted on the tensioning sliding blocks, and the two bearing seats are respectively connected with a brush shaft of the upper brush unit or a brush shaft of the lower brush unit; the bearing block is connected with a tensioning bolt, and the tensioning bolt penetrates through the guide rail mounting plate and then is connected with the bearing block. The brush tensioning mechanism comprises a guide rail mounting plate, a tensioning guide rail, a tensioning sliding block, a bearing seat and a tensioning bolt, wherein the tensioning guide rail and the tensioning sliding block provide certain buffering for a brush unit, and the brush tensioning mechanism can quickly rebound and recover after deviation; the tensioning bolt grabs the brush unit by grasping the bearing seat, provides tensioning force, prevents the brush unit from slipping, deviating and the like in rotation, and keeps the brush unit to run stably. This structure simple structure, the tensioning is respond well, compares in other straining device, and the operation of brush unit is more stable.
Further, the cocoon picking machine also comprises a cocoon guiding mechanism, wherein the cocoon guiding mechanism comprises a cocoon picking groove body and a conveying belt, the cocoon picking groove body extends from the front end of the rack to the rear end of the rack, and the conveying belt is arranged below the cocoon picking groove body; a brush system is arranged in the cocoon picking trough body. According to the invention, the brush system is arranged in the cocoon picking groove body, and the cocoons on the cocoon cage are gathered and brushed onto the conveying belt through the brush system for conveying, so that the aim of collecting the cocoons intensively and automatically is fulfilled, time and labor are saved, and no cocoons are left.
Further, cocoon picking cell body includes the curb plate of two symmetries, and the front end and the rear end of curb plate all are equipped with the extension, and the extension of front end extends to the front end of frame, and the extension of rear end extends to the rear end of frame, is connected with the direction connecting plate between the extension, and the direction connecting plate has the direction slope. The side plates are used for installing the brush system, and the extension parts are arranged to extend a distance for the input and output of the cocoon cage, so that the cocoon cage can be placed and taken out conveniently. Meanwhile, the guide connecting plate is arranged to introduce the naturally falling cocoons onto the conveying belt, and the conveying belt is simple in structure and ingenious in design.
Furthermore, the cocoon picking machine also comprises a wool comber, wherein the wool comber is divided into an upper wool comber and a lower wool comber, the upper wool comber is arranged at the upper end of the frame, an upper slide rail is arranged at the upper end of the frame, the upper wool comber is connected between the upper slide rails, and the upper wool comber acts on the upper hair brush unit; the lower hair combing device is arranged at the lower end of the frame, the lower sliding rail is arranged at the lower end of the frame, the lower hair combing device is connected between the lower sliding rails, and the lower hair combing device acts on the lower hair brush unit. The invention provides the upper and lower hair combs for the brush system, and the upper and lower brush units are automatically combed in a back-and-forth moving mode, so that impurities and residual silk on the brush system can be effectively removed, and the residual silkworm cocoons can be scraped off from the brush system, thereby achieving multiple purposes. The wool comber is simple in structure and convenient to install, and can keep the hairbrush system to have high cocoon picking efficiency.
Furthermore, the upper hair combing device and the lower hair combing device respectively comprise a comb and a mounting seat, the mounting seat is provided with an air cylinder, a piston rod of the air cylinder penetrates through the mounting seat and is connected with the comb, sliding blocks are arranged at two ends of the mounting seat, the sliding blocks of the upper hair combing device are connected with an upper sliding rail, and the sliding blocks of the lower hair brushing device are connected with a lower sliding rail. The comb is controlled by the air cylinder, the comb can extend out or retract, and in the extending state, the contact surface area of the comb and the hairbrush system is large, so that the combing effect is remarkable; under the retraction state, the comb is protected and is prevented from being damaged by external impact. Meanwhile, the combing depth of the comb to the hairbrush system is adjusted by controlling the extending length of the comb, and the practicability is high.
Due to the adoption of the technical scheme, the method has the following beneficial effects:
the invention relates to an automatic cocoon picking machine for industrial cultivation, which is used for picking silkworm cocoons on a cocoon cage in a brush mode aiming at the defects of the existing automatic cocoon picking equipment, not only can scrape the silkworm cocoons on the surface of the cocoon cage, but also has soft texture and can penetrate into a sunken part of the cocoon cage to take out and scrape the silkworm cocoons in the sunken part, so that the aim of thoroughly picking the silkworm cocoons is fulfilled, and no residual silkworm cocoons exist on the cocoon cage. Meanwhile, a double-chain propelling mechanism is arranged for conveying the cocoon cage, so that continuous cocoon collection of batch cocoon cages is realized, and the cocoon collection efficiency is greatly improved. The concrete beneficial effects are as follows:
1. the cocoon picking device adopts the mode that the double-chain propelling mechanism is matched with the brush system to pick cocoons, can achieve the purposes of continuously feeding cocoons into a cocoon cage and continuously picking cocoons, meets the requirements of industrial silkworm breeding on the cocoon picking, greatly improves the cocoon picking efficiency, does not need manual cocoon picking, and is time-saving and labor-saving.
2. The cocoon cage pushing device adopts a double-chain type pushing structure, fixes the cocoon cage in a clamping mode, does not need an additional fixing assembly, has a simple structure, is convenient to place, and can be sequentially pushed one by one. This double-chain advancing mechanism can guarantee with the steady push of cocoon cage to the brush system, and the cocoon cage is directional, the location gets into, and the brush system is direct and thorough to the cocoon picking operation of cocoon cage, helps improving cocoon picking efficiency. The transverse mesh belt blocking strip can wholly abut against the cocoon cage, the cocoon cage is pushed to enter the device, and damage to the cocoon cage and the silkworm cocoons cannot be caused in the pushing process.
3. The brush system comprises a brush group, wherein the brush group comprises an upper brush unit and a lower brush unit, and when a cocoon cage passes through, the two brush units clamp the cocoon cage; silkworm cocoons above and below the cocoon cage are continuously scraped and swept in a synchronous rotating mode, and the scraping and sweeping effect is better in the relative movement of the cocoon cage and the brush unit. The brush can penetrate into the concave part of the cocoon cage to scratch the silkworm cocoons out of the concave part, so that the cocoon picking is more thorough, and compared with the existing cocoon picking mechanism, the cocoon picking efficiency and the cocoon picking effect are remarkably improved.
4. The cocoon guiding mechanism comprises a cocoon collecting groove body and a conveying belt, wherein the brush system is arranged in the cocoon collecting groove body, and the cocoons on the cocoon cage are gathered and brushed onto the conveying belt through the brush system to be conveyed, so that the aim of collecting the cocoons in a centralized and automatic mode is fulfilled, time and labor are saved, and no cocoons are left.
5. The invention provides the upper and lower hair combs for the brush system, and the upper and lower brush units are automatically combed in a back-and-forth moving mode, so that impurities and residual silk on the brush system can be effectively removed, and the residual silkworm cocoons can be scraped off from the brush system, thereby achieving multiple purposes. The wool comber is simple in structure and convenient to install, and can keep the hairbrush system to have high cocoon picking efficiency.
Drawings
The invention is further described with reference to the accompanying specific drawings in which:
FIG. 1 is a complete machine diagram of an automatic cocoon harvesting machine for industrial cultivation according to the present invention;
FIG. 2 is a schematic view of the assembly of the double chain propulsion mechanism;
FIG. 3 is a schematic structural view of a double chain propulsion mechanism;
FIG. 4 is a schematic view of a mesh belt barrier;
FIG. 5 is a schematic view of a brush system;
FIG. 6 is a schematic view of a brush set;
FIG. 7 is a schematic view of the brush tensioner;
FIG. 8 is a schematic view of the assembly of the brush system;
FIG. 9 is a schematic view of the assembly of the cocoon guiding mechanism;
FIG. 10 is a schematic view of the cocoon guiding mechanism;
FIG. 11 is a schematic view of the assembly of the comber;
FIG. 12 is a schematic view of the construction of the comber;
FIG. 13 is a schematic view of the internal structure of the comber;
FIG. 14 is an enlarged schematic view of FIG. 11A;
FIG. 15 is an enlarged schematic view of FIG. 11B;
FIG. 16 is an assembled view of the catch flap assembly
Fig. 17 is a schematic structural view of the catch-and-turn assembly.
For clarity of the drawings, the brushes in fig. 1, 5, 6 and 8 are not full of brush rollers, but are full of brush rollers.
For clarity of the drawing, the chain is interconnected with the driving shaft, the driven shafts and the tensioning shaft in fig. 2 and 3, which are not shown.
Detailed Description
As shown in fig. 1 to 12, an automatic cocoon harvesting machine for industrial cultivation includes a frame 1 and a distribution box 2, the frame 1 is divided into two parts, which are a cocoon harvesting area and a distribution area, respectively, and the distribution box 2 is located in the distribution area. The cocoon picking mechanism mainly comprises a double-chain propelling mechanism 3, a hairbrush system 5, a cocoon guiding mechanism 4 and a wool comber, and the following parts are described in detail:
first, double-chain propulsion mechanism 3:
the double chain propulsion mechanism 3 is mounted in the chassis 1, extending from the front end of the chassis 1 to the rear end of the chassis 1. The double-chain propelling mechanism 3 comprises a left chain 7, a right chain 8, a driving shaft 9 and a driven shaft, wherein the left chain 7 and the right chain 8 are driven by the driving shaft 9 and the driven shaft. The transmission mode of the chain structure has no elastic sliding and slipping phenomena, the average transmission ratio is accurate, the work is reliable, and the efficiency is high; the transmission power is large, the overload capacity is strong, and the transmission size under the same working condition is small; the required tension is small, and the pressure acting on the shaft is small. Therefore, the chain transmission is smoother, the pushing acting force is larger, and the cocoon cage can enter the cocoon cage conveniently.
The driven shafts are divided into a first driven shaft 10, a second driven shaft 11 and a third driven shaft 12, the first driven shaft 10 and the second driven shaft 11 are installed at the front end of the rack 1, and the first driven shaft 10 and the second driven shaft 11 are arranged in an up-and-down mode; the driving shaft 9 and the third driven shaft 12 are arranged at the rear end of the frame 1 and are arranged in an up-and-down mode; two driving gears 14 are arranged on the driving shaft 9, two driven gears 15 are arranged on each driven shaft, and the driving gears 14 and the driven gears 15 can be meshed with a chain. So that the driving shaft 9, the first driven shaft 10, the second driven shaft 11 and the third driven shaft 12 drive the left chain 7 and the right chain 8. The cocoon picking device is provided with the driven shafts, so that the chain tension is improved, the clamping acting force of the chain on the cocoon cage is larger, the clamping is firmer, and the cocoon picking is facilitated. Due to the transmission mode of the driven shafts, the chain is not easy to loosen, the fault occurrence probability is low, and the service life is longer.
The front end of the rack 1 is also provided with a tensioning shaft 13, the tensioning shaft 13 is positioned between the first driven shaft 10 and the second driven shaft 11, two tensioning gears 16 are arranged on the tensioning shaft 13, the first driven shaft 10 and the second driven shaft 11 are arranged in a staggered manner in the vertical direction, namely the tensioning shaft 13 deviates from a vertical horizontal plane formed by the first driven shaft 10 and the second driven shaft 11; the left side chain 7 and the right side chain 8 sequentially pass around the first driven shaft 10, the tensioning shaft 13 and the second driven shaft 11. The tensioning shaft 13 is used for further improving the tensioning force of the chain, the chain is arranged between the first driven shaft 10 and the second driven shaft in a staggered mode and wound on the tensioning shaft 13 in a bent winding mode, the biting force of the chain on the driving shaft 9, each driven shaft and the tensioning shaft 13 is improved, the transmission is more reliable, and the efficiency is high.
The upper ends of the left side chain 7 and the right side chain 8 penetrate through the brush system 5, so that cocoon cages carried by the left side chain 7 and the right side chain 8 can be picked by the brush system 5. Equidistant being connected with guipure shelves strip 17 between left side chain 7 and the right side chain 8, guipure shelves strip 17 is connected between left side chain 7 and right side chain 8 with the plug-in mode, and left side chain 7 and right side chain 8 are equipped with the jack of aliging, and guipure shelves strip 17's both ends are equipped with bolt pole 18, and the jack matches each other with bolt pole 18. The installation mode of this guipure shelves strip 17 is very simple and convenient, can tear open after taking off the chain and get this guipure shelves strip 17, has dismantled and assembled function, convenient change and maintenance. The horizontal spacing between the adjacent mesh belt barrier strips 17 is 920-1580mm, and the horizontal spacing between the mesh belt barrier strips 17 is larger than the length of the cocoon cage (so that the cocoon cage can be placed into the double-chain propelling mechanism 3). The distance between the front cocoon cage and the rear cocoon cage is controlled through the distance between the mesh belt stop bars 17, and researches show that the front cocoon cage and the rear cocoon cage cannot influence each other at the distance, the cocoon picking effect is good, and meanwhile, the high cocoon picking efficiency and the cocoon picking amount are guaranteed.
The cocoon cage pushing device adopts a double-chain type pushing structure, fixes the cocoon cage in a clamping mode, does not need an additional fixing assembly, has a simple structure, is convenient to place, and can be sequentially pushed one by one. This double-chain advancing mechanism 3 can guarantee to push brush system 5 with the cocoon cage is steady, and the cocoon cage is directional, the location gets into, and brush system 5 is direct and thorough to the cocoon picking operation of cocoon cage, helps improving cocoon picking efficiency. The transversely arranged mesh belt blocking strip 17 can wholly abut against the cocoon cage, the cocoon cage is pushed to enter the device, and the cocoon cage and the silkworm cocoons cannot be damaged in the pushing process.
Secondly, the brush system 5:
the brush system 5 is arranged in the frame 1 and used for scraping and cleaning the cocoons on the cocoon cage, and the brush system 5 consists of brush sets 19 which are provided with 2-8 brush sets 19 in total. According to the invention, multiple cocoon picking of the cocoon cage is realized by arranging the multiple groups of brush groups 19, the cocoons are thoroughly scraped from the cocoon cage in the multiple cocoon picking process, the cocoon cage after cocoon picking does not have any cocoons, and the cocoon picking effect is obvious. A plurality of mounting openings are formed in the frame 1, and the brush groups 19 are mounted in the corresponding mounting openings, are horizontally arranged with each other, and are sequentially arranged from front to back on the frame 1.
The brush set 19 of the present invention uses 2-3 as one brush step, and the figure shows that three brush sets 19 are used as one brush step, including two brush steps; the distance between the brush groups 19 in the same brush step is 10-850mm, and the distance between the brush steps is 40-2500 mm. The brush set 19 is arranged into a plurality of brush steps, so that stepped scraping of the cocoon cage is realized, the problem that the silkworm cocoons cannot be smoothly scraped off due to the fact that the brush set 19 is tightly arranged (the silkworm cocoons are easy to adhere to the brush) is avoided, a certain buffer time is given to the silkworm cocoons, and the silkworm cocoons are prevented from being damaged due to multiple scraping.
The brush group 19 comprises an upper brush unit 20 and a lower brush unit 21, and the upper brush unit 20 and the lower brush unit 21 are arranged in parallel and matched with each other; the upper end of the double chain propulsion mechanism 3 passes between the upper brush unit 20 and the lower brush unit 21 so that the cocoon cage entrained by it can pass between the upper brush unit 20 and the lower brush unit 21. The upper brush unit 20 and the lower brush unit 21 both comprise a brush motor 22, a brush shaft 23, a brush roller 24 and brushes 25, the brush motor 22 is connected with the brush shaft 23, the brush roller 24 is mounted on the brush shaft 23, and the brushes 25 are uniformly arranged on the brush roller 24. The brush system 5 of the invention consists of a brush set 19, the brush set 19 consists of an upper brush unit 20 and a lower brush unit 21, and when a cocoon cage passes through, the two brush units clamp the cocoon cage; silkworm cocoons above and below the cocoon cage are continuously scraped and swept in a synchronous rotating mode, and the scraping and sweeping effect is better in the relative movement of the cocoon cage and the brush unit. The brush 25 can penetrate into the concave part of the cocoon cage to scratch the silkworm cocoons out of the concave part, so that the cocoon picking is more thorough, and compared with the existing cocoon picking mechanism, the cocoon picking efficiency and the cocoon picking effect are remarkably improved.
The distance between the upper brush unit 20 and the lower brush unit 21 of the present invention is 1-32 mm. The distance between the upper brush unit 20 and the lower brush unit 21 is controlled so that the brushes 25 can touch all the cocoons on the cocoon cage, and the cocoon cage can smoothly pass through the brush group 19. Through multiple running tests, the cocoon cage can smoothly pass through the brush group 19 at the interval of 1-32mm, and the fault probability is low; but also can keep higher cocoon collection rate and has the best cocoon collection effect.
The brush group 19 further comprises a brush tensioning mechanism 26, and two sides of the brush group 19 are respectively provided with the brush tensioning mechanism 26; the brush tensioning mechanism 26 comprises a guide rail mounting plate 28, a tensioning guide rail 29, a tensioning sliding block 31 and bearing seats 27, wherein the tensioning guide rail 29 is mounted in the guide rail mounting plate 28, the tensioning sliding block 31 is arranged on the tensioning guide rail 29, the bearing seats 27 are mounted on the tensioning sliding block 31, and the two bearing seats 27 are respectively connected with the brush shafts 23 of the upper brush unit 20 or the lower brush unit 21; the bearing block 27 is connected with a tension bolt 30, and the tension bolt 30 penetrates through the guide rail mounting plate 28 and then is connected with the bearing block 27. The brush tensioning mechanism 26 comprises a guide rail mounting plate 28, a tensioning guide rail 29, a tensioning sliding block 31, a bearing seat 27 and a tensioning bolt 30, wherein the tensioning guide rail 29 and the tensioning sliding block 31 provide certain buffer for a brush unit, and the brush unit can quickly rebound and recover after deviation; the tension bolt 30 grips the brush unit by grasping the bearing housing 27, provides a tension force, prevents the brush unit from slipping, shifting, etc. during rotation, and maintains the brush unit to be smoothly operated. This structure simple structure, the tensioning is respond well, compares in other straining device, and the operation of brush unit is more stable.
Thirdly, a cocoon guiding mechanism 4:
the cocoon picking machine further comprises a cocoon guiding mechanism 4, the cocoon guiding mechanism 4 comprises a cocoon picking groove body 32 and a conveying belt 33, the cocoon picking groove body 32 extends from the front end of the rack 1 to the rear end of the rack 1, and the conveying belt 33 is installed below the cocoon picking groove body 32; the brush system 5 is arranged in the cocoon collection groove body 32. According to the invention, the brush system 5 is arranged inside the cocoon collecting groove body 32, and the cocoons on the cocoon cage are collected and brushed onto the conveying belt 33 by the brush system 5 for conveying, so that the aim of collecting the cocoons intensively and automatically is fulfilled, time and labor are saved, and no cocoons are left.
Cocoon picking groove body 32 includes the curb plate 34 of two symmetries, and the front end and the rear end of curb plate 34 all are equipped with extension 35, and the extension 35 of front end extends to the front end of frame 1, and the extension 35 of rear end extends to the rear end of frame 1, is connected with guide connection board 36 between the extension 35, and guide connection board 36 has the direction slope. The side plates 34 are used for installing the brush system 5, and the extension parts 35 are arranged to extend a distance for the input and output of the cocoon cage, so that the cocoon cage can be placed and taken out conveniently. Meanwhile, the guide connecting plate 36 is arranged to introduce the naturally falling cocoons onto the conveying belt 33, and the silkworm cocoon feeding device is simple in structure and ingenious in design.
The extension portion 35 and the side plate 34 are of an integrated structure, so that mass production is facilitated. A reinforcing plate 37 is welded between the side plates 34, the reinforcing plate 37 is U-shaped, and the reinforcing plate 37 is arranged at the joint of the side plates 34 and the extension part 35. Two side plates 34 that the symmetry set up are mainly connected through the connecting plate between extension 35 for side plate 34 and connecting plate form an overall structure, because side plate 34 needs installation brush roller 24, consequently the welding has reinforcing plate 37 between side plate 343, prevent that the overall structure that side plate 34 and connecting plate formed from appearing the deformation phenomenon.
Fourthly, combing the wool:
the cocoon picking machine further comprises a combing device, the combing device is divided into an upper combing device 6 and a lower combing device 38, the upper combing device 6 is mounted at the upper end of the frame 1, corresponding upper sliding rails 39 are mounted on two sides of the upper end of the frame 1, two ends of the upper combing device 6 are respectively connected with the corresponding upper sliding rails 39, so that the upper combing device 6 can slide back and forth on the upper sliding rails 39, the upper combing device 6 acts on the hairbrush 25 of the upper hairbrush unit 20 in sliding, and the cleaning purpose is achieved. The lower hair combing device 38 is arranged at the lower end of the frame 1, the corresponding lower slide rails 40 are arranged at two sides of the upper end and the lower end of the frame 1, and two ends of the lower hair combing device 38 are respectively connected with the corresponding lower slide rails 40, so that the lower hair combing device 38 can slide back and forth on the lower slide rails 40, and the lower hair combing device 38 acts on the hair brush 25 of the lower hair brush unit 21 during sliding, thereby achieving the purpose of cleaning. According to the invention, the upper hair combing device 6 and the lower hair combing device 38 are arranged on the hair brush system 5, the upper hair brush unit 20 and the lower hair brush unit 21 are automatically combed in a back-and-forth moving mode, so that impurities and residual silk on the hair brush system 5 can be effectively removed, and the residual silkworm cocoons can be scraped off from the hair brush system 5, thereby achieving multiple purposes. The wool comber is simple in structure and convenient to install, and can keep the brush system 5 to have high cocoon picking efficiency.
Both the upper hair combing device 6 and the lower hair combing device 38 comprise a comb 44 and a mounting seat 43, an air cylinder 45 is arranged on the mounting seat 43, a piston rod of the air cylinder 45 penetrates through the mounting seat 43 and is connected with the comb 44, sliding blocks 48 are arranged at two ends of the mounting seat 43, the sliding blocks 48 of the upper hair combing device 6 are connected with the upper sliding rail 39, and the sliding blocks 48 of the lower hair brushing device are connected with the lower sliding rail 40. According to the invention, the air cylinder 45 is arranged to control the comb 44, so that the comb 44 can extend out or retract, and in the extending state, the contact surface area of the comb 44 and the hairbrush system 5 is large, and the combing effect is obvious; in the retracted state, the comb 44 is protected from damage due to external impacts. Meanwhile, the combing depth of the comb 44 to the hairbrush system 5 is adjusted by controlling the extending length of the comb, so that the practicability is high.
The two sides of the mounting seat 43 are respectively connected with a front baffle plate 41 and a rear baffle plate 42, and the inner components of the mounting seat 43 are enclosed by the front baffle plate 41 and the rear baffle plate 42 to prevent the inner components from being damaged by external impact. The mounting base 43 is further provided with two guide rods 46, the guide rods 46 penetrate through the mounting base 43 to be connected with the comb 44, guide sleeves 47 are sleeved on the guide rods 46, the guide sleeves 47 are fixed on the mounting base 43, and the guide rods 46 and the guide sleeves 47 are matched with each other for use to play a role in moving and guiding, so that the comb 44 is prevented from deviating in the extending or retracting process.
Besides, the surface of the frame 1 is provided with an outer seal, and the inner structure is hidden by the outer seal to prevent the external impact on the inner components. The two sides of the bottom of the rack 1 are also provided with turning stopping components 49, the turning stopping components 49 are composed of a baffle 50 and a turning plate 51, the baffle 50 and the turning plate 51 are connected through a butterfly hinge 52, and the turning plate 51 inclines towards the inner side of the rack 1, so that silkworm cocoons are prevented from falling out of the conveying belt 33. The flap 51 is composed of a flap 51 unit.
The working process of the invention is as follows: placing the cocoon cage into a cocoon picking machine, and pushing the cocoon cage into the cocoon picking machine through a double-chain pushing mechanism 3; the brush 25 system is started, the cocoon cage sequentially passes through the first brush group 19, the second brush group 19, the third brush group 19, the fourth brush group 19, the fifth brush group 19 and the sixth brush group 19, so that the cocoon picking is performed on the cocoon cage step by step, the scraped silkworm cocoons pass through the cocoon picking groove body 32 and fall onto the conveying belt 33 to be collected, and the cocoon cage is sent out by the cocoon picking machine. After the brush system 5 is used for a period of time, the comb is combed by the combing device, and an ideal cocoon picking function is guaranteed.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered in the protection scope of the present invention.
Claims (10)
1. The utility model provides an industrial aquaculture is with automatic cocoon harvesting machine, includes frame and block terminal, its characterized in that: the double-chain propelling mechanism is arranged on the rack and extends from the front end of the rack to the rear end of the rack, the brush system is arranged in the rack, and the double-chain propelling mechanism is matched with the brush system.
2. The automatic cocoon harvesting machine for industrial cultivation according to claim 1, characterized in that: the double-chain propelling mechanism comprises a driving shaft, a driven shaft, a left side chain and a right side chain, the driving shaft drives the driven shaft to drive the left side chain and the right side chain, the left side chain and the right side chain are connected with mesh belt stop bars at equal intervals, and the left side chain and the upper end of the right side chain pass through the brush system.
3. The automatic cocoon harvesting machine for industrial cultivation according to claim 2, characterized in that: the driven shafts are divided into a first driven shaft, a second driven shaft and a third driven shaft, the first driven shaft and the second driven shaft are arranged at the front end of the rack and are arranged in an up-and-down mode; the driving shaft and the third driven shaft are arranged at the rear end of the rack in a vertical mode; the driving shaft, the first driven shaft, the second driven shaft and the third driven shaft drive the left side chain and the right side chain.
4. The automatic cocoon harvesting machine for industrial cultivation according to claim 1, characterized in that: the brush system comprises a brush group, the brush group is arranged on the rack from front to back, the brush group comprises an upper brush unit and a lower brush unit, and the upper brush unit and the lower brush unit are arranged in parallel and matched with each other; the upper end of the double-chain propelling mechanism penetrates through the space between the upper brush unit and the lower brush unit.
5. The automatic cocoon harvesting machine for industrial cultivation according to claim 4, characterized in that: the upper hairbrush unit and the lower hairbrush unit respectively comprise a hairbrush motor, a hairbrush shaft, a hairbrush roller and hairbrushes, the hairbrush motor is connected with the hairbrush shaft, the hairbrush roller is installed on the hairbrush shaft, and the hairbrushes are uniformly arranged on the hairbrush roller.
6. The automatic cocoon harvesting machine for industrial cultivation according to claim 5, characterized in that: the brush group also comprises a brush tensioning mechanism, and two sides of the brush group are respectively provided with the brush tensioning mechanism; the brush tensioning mechanism comprises a guide rail mounting plate, tensioning guide rails, tensioning sliding blocks and bearing seats, wherein the tensioning guide rails are mounted in the guide rail mounting plate, the tensioning sliding blocks are arranged on the tensioning guide rails, the bearing seats are mounted on the tensioning sliding blocks, and the two bearing seats are respectively connected with the brush shafts of the upper brush unit or the lower brush unit; the bearing block is connected with a tensioning bolt, and the tensioning bolt penetrates through the guide rail mounting plate and then is connected with the bearing block.
7. The automatic cocoon harvesting machine for industrial cultivation according to claim 1, characterized in that: the cocoon picking machine further comprises a cocoon guiding mechanism, the cocoon guiding mechanism comprises a cocoon picking groove body and a conveying belt, the cocoon picking groove body extends from the front end of the rack to the rear end of the rack, and the conveying belt is installed below the cocoon picking groove body; the brush system is arranged in the cocoon picking groove body.
8. The automatic cocoon harvesting machine for industrial cultivation according to claim 1, characterized in that: the cocoon picking groove body comprises two symmetrical side plates, extending portions are arranged at the front ends and the rear ends of the side plates respectively, the extending portions at the front ends extend to the front ends of the frames, the extending portions at the rear ends extend to the rear ends of the frames, guide connecting plates are connected between the extending portions, and the guide connecting plates have guide slopes.
9. The automatic cocoon harvesting machine for industrial cultivation according to claim 4, characterized in that: the cocoon picking machine further comprises a carding device, wherein the carding device is divided into an upper carding device and a lower carding device, the upper carding device is mounted at the upper end of the frame, an upper sliding rail is mounted at the upper end of the frame, the upper carding device is connected between the upper sliding rails, and the upper carding device acts on the upper hairbrush unit; the lower hair combing device is arranged at the lower end of the rack, the lower sliding rails are arranged at the lower end of the rack, the lower hair combing device is connected between the lower sliding rails, and the lower hair combing device acts on the lower hair brush unit.
10. The automatic cocoon harvesting machine for industrial cultivation according to claim 9, characterized in that: the upper hair combing device and the lower hair combing device respectively comprise a comb and a mounting seat, an air cylinder is arranged on the mounting seat, a piston rod of the air cylinder penetrates through the mounting seat and is connected with the comb, sliding blocks are arranged at two ends of the mounting seat, the sliding blocks of the upper hair combing device are connected with the upper sliding rail, and the sliding blocks of the lower hair brushing device are connected with the lower sliding rail.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010034743.6A CN111066741A (en) | 2020-01-14 | 2020-01-14 | Automatic cocoon picking machine for industrial cultivation |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010034743.6A CN111066741A (en) | 2020-01-14 | 2020-01-14 | Automatic cocoon picking machine for industrial cultivation |
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| CN111066741A true CN111066741A (en) | 2020-04-28 |
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| CN202010034743.6A Pending CN111066741A (en) | 2020-01-14 | 2020-01-14 | Automatic cocoon picking machine for industrial cultivation |
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| CN114365721A (en) * | 2021-11-23 | 2022-04-19 | 杭州市农业技术推广中心 | Silkworm cocoon picking device and method |
| CN116267822A (en) * | 2023-01-18 | 2023-06-23 | 湖南宇环智能装备有限公司 | Automatic cocoon picking machine |
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