CN111041701A - Preparation process of fox fur-imitated fabric - Google Patents
Preparation process of fox fur-imitated fabric Download PDFInfo
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- CN111041701A CN111041701A CN201911384884.4A CN201911384884A CN111041701A CN 111041701 A CN111041701 A CN 111041701A CN 201911384884 A CN201911384884 A CN 201911384884A CN 111041701 A CN111041701 A CN 111041701A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/14—Multicolour printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0054—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by thermal means, e.g. infrared radiation, heat
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a preparation process of a fox fur-like fabric, which relates to the technical field of artificial fur and comprises the following steps of S1 warp knitting: knitting to obtain three-layer gray fabric by taking the contracted acrylic yarn and the rough acrylic yarn as face yarns and the warped DTY polyester as bottom yarns, wherein the two sides of the gray fabric are DTY layers, and the middle of the gray fabric is an acrylic layer; s2 splitting: splitting the grey cloth from the middle, namely cutting off acrylic yarns connecting DTY layers on two sides to obtain two semi-finished fabrics; s3 staining: putting the semi-finished fabric into a dye vat, adding a dye, and soaking and dyeing for 30-80min at the temperature of 130-; s4 soaking modification: putting the fabric into a dye vat without dye, adding an antistatic agent, a softening agent and a fluffing agent, soaking for 20-40min at 50-60 ℃, and drying; and S5 after finishing: shaping, brushing and polishing the fabric; in the step S5, the semi-finished DTY layer is shaped by a shaping machine, the DTY layer is glued, and the fox fur-like fabric prepared by the process has the advantages of good texture and high simulation degree.
Description
Technical Field
The invention relates to the technical field of artificial fur, in particular to a preparation process of a fox fur-like fabric.
Background
Fox fur has the advantages of beautiful atmosphere, good texture, strong warmth retention property and the like, is popular with high-end consumers, and is usually sold as a luxury in the market.
Chinese patent publication No. CN105803132A discloses a fox-like fur production process, which uses a suede goat skin with a bottom and a fur length of 8-15cm, and the process comprises the following steps: 1) soaking for 14-17 hours, and adding 1g of soaking assistant per liter; 2) degreasing for 30-40 minutes at 40 ℃, adding 2g of degreasing agent per liter, and washing with running water after degreasing; 3) re-soaking for 14-17 hours, and adding 1g of soaking assistant per liter; 4) removing meat; 5) degreasing for the second time for 40-50 minutes at 40 ℃, adding 2g of degreasing agent per liter, and washing with running water after degreasing; 6) pickling and softening for 72 hours at the temperature of 40 ℃, adding 50g of salt per liter, 40g of nitre per liter, 8000 units of protease per liter, and regulating the pH value to 2.5-3.0 by using sulfuric acid; 7) tanning for 48 hours, adding 6g of tanning agent per liter, 50g of salt per liter, 30g of nitre per liter, and adding soda ash for three times at intervals of 12 hours to adjust the pH value of the end point to 6.0-7.8; 8) neutralizing at 35-40 deg.c, adding thiamine in 1 g/L and salt in 10 g/L, and adding sulfuric acid to regulate pH to 5.0-5.5; 9) drying, moisture regaining, shovelling to be soft, and nailing for carding; 10) sorting, removing fur materials with the problems of hair forming, scorched hair, orange hair and broken needles; 11) before ironing treatment, spraying a mixture of a brightening agent, a hair protecting agent and alcohol, soaking 60 to 70 percent of hair length at the tail end of the hair, and standing for 20 minutes; 12) scalding hair at 90-100 ℃ and straightening the hair; 13) tumbling for 20 to 30 minutes.
The technical scheme mainly imitates the fox fur by the goat skin, but the artificial fur of the animal is not sacrificed due to the rising of the wind tide of the animal all over the world at present, so that great attention is paid to the fox-imitated fabric, and the invention aims to provide the process for preparing the fox-imitated fabric by utilizing the artificial fiber.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the preparation process of the fox-wool-like fabric, which takes acrylic yarn as a raw material and has the advantages of high simulation degree and good texture.
In order to achieve the purpose, the invention provides the following technical scheme:
a preparation process of a fox fur-like fabric, which comprises the following steps,
s1, warp knitting: knitting to obtain three-layer gray fabric by taking the contracted acrylic yarn and the rough acrylic yarn as face yarns and the warped DTY polyester as bottom yarns, wherein the two sides of the gray fabric are DTY layers, the middle of the gray fabric is an acrylic layer, and the two acrylic yarns are alternately knitted between the two DTY layers;
s2, splitting: splitting the grey cloth from the middle, namely cutting off acrylic yarns connecting DTY layers on two sides to obtain two semi-finished fabrics;
s3, staining: putting the semi-finished fabric into a dye vat, adding a dye, and soaking and dyeing for 30-80min at the temperature of 130-;
s4, soaking modification: putting the dyed fabric into a dye vat without dye, adding an antistatic agent, a softening agent and a fluffing agent, soaking for 20-40min at 50-60 ℃, and drying;
s5, after finishing: shaping, brushing and polishing the fabric;
in the post-finishing step, a forming machine is adopted to form the DTY layer of the semi-finished product, and the DTY layer is glued.
By adopting the technical scheme, the fox fur has a layered feeling, has shorter fluff and slightly longer needle fur, the shorter fluff has a good warm-keeping effect and fluffy and smooth texture, and the slightly longer needle fur has certain hardness and is relatively wide and stiff in appearance.
The shrinkage acrylic yarn and the coarse wool acrylic yarn are used as face yarns, the same flatness can be obtained after the splitting, the shrinkage acrylic yarn can obtain a certain shrinkage degree through heating in the subsequent dyeing process, the shrinkage acrylic yarn and the coarse wool acrylic yarn form the layering of fox hair, the shrinkage acrylic yarn has the characteristic of softness and fluffiness, the coarse wool acrylic yarn has a certain hardness, the appearance effect and the sensory effect of the fox hair can be effectively imitated through the matching of the shrinkage acrylic yarn and the coarse wool acrylic yarn, and the fabric prepared by the method has the characteristics of high simulation degree and excellent texture.
And the shrinkage acrylic fibers are shrunk in the dyeing step, so that the blended acrylic fiber yarns can be cut and flattened directly by the earlier-stage splitting, the process is simplified, and the process effect is good.
Meanwhile, the dip dyeing is carried out for 30-80min at the temperature of 130-135 ℃, the dyeing rate and the color fastness can be effectively improved, and the dip dyeing time can be selectively controlled according to the depth of the dyed color.
The DTY terylene is also called as the terylene low stretch yarn, has the characteristic of high stability, and the DTY terylene is used as the bottom yarn, so that the DTY layer can have good width stability, the anti-deformation performance of the fabric is improved, and the stability of the acrylic fiber layer is ensured to a certain extent so that the DTY terylene is not easy to fall off.
In the post-finishing step, the DTY layer is heated and shaped through the shaping machine so as to further ensure the width stability of the DTY layer, and the root of the acrylic yarn can be further and firmly fixed on the DTY layer on the basis of weaving by gluing the DTY, so that the hair falling rate is reduced.
In addition, in the soaking modification step, the antistatic agent, the softening agent and the fluffing agent are used for soaking the fabric, so that the texture and the aesthetic degree of the acrylic fiber layer are further improved, and the simulation degree is improved.
Furthermore, the preparation process of the imitated fox fur also comprises the following steps,
s6, printing the hair tips: printing and coloring the tip of the acrylic fiber layer by adopting a roller printing mode;
s7, fixation: heating and fixing color of the fabric;
s8, finishing again: and (5) shaping, brushing and polishing the fabric again to obtain the finished fabric.
Through adopting above-mentioned technical scheme, fox hair except pure white and pure black, its hair tip usually can have more or colour such as grey and black, then can further improve the fidelity through printing to the hair tip, heats the fixation after the printing, then can make the colour of hair tip have higher colour fastness.
And owing to carry out roller stamp to the hair point after, then can make the acrylic fibre layer become the bundle form, through aftertreatment once more, make the acrylic fibre layer resume fluffy wide and stiff feel on the one hand, on the other hand has then further improved the fluffy degree and the smooth degree on acrylic fibre layer, and then has effectively guaranteed the stability on DTY layer and has reduced the effect of hair falling rate through twice design.
Further, in the two post-finishes of the steps S5 and S8, the setting temperature is 140-150 ℃.
By adopting the technical scheme, the DTY layer can be fully shaped at the temperature of 140-150 ℃, the glue can be more easily permeated, and the root of the acrylic yarn can be further fixed on the basis of weaving with the DTY terylene so as to reduce the hair falling rate.
Further, in the two post-finishes of the step S5 and the step S8, the finishing temperature is 200 ℃ and 210 ℃, and the fiber of the acrylic fiber layer is straightened.
By adopting the technical scheme, the yarns of the acrylic fiber layer are more flexible and can not curl, the texture and the attractiveness of the yarns are further close to the fox fur, and the simulation degree is improved.
Further, in step S7, the fabric is conveyed in a tunnel furnace, and the heating temperature of the tunnel furnace is 100-110 ℃.
By adopting the technical scheme, the printing pigment at the hair tip can obtain good color fastness by heating at the temperature of 100-110 ℃, and cannot fade easily, so that the simulation degree is ensured.
Further, the shrinkage rate of the shrinkage acrylic yarn is 26-30%.
By adopting the technical scheme, the short down of the fox fur is imitated by the shrinkage characteristic and the corresponding shrinkage rate of the shrinkage acrylic yarn, so that the fox fur has the advantages of high similarity in appearance and excellent texture.
Further, the mixing ratio of the shrinkage acrylic fiber yarn to the rough acrylic fiber yarn is 2-3: 1.
by adopting the technical scheme, the prepared fabric has the advantage of high simulation degree after shrinkage of the acrylic yarns through the mixing ratio.
In conclusion, the invention has the following beneficial effects:
1. the shrinkage acrylic yarn and the coarse wool acrylic yarn are used as face yarns, consistent flatness can be obtained after splitting, the shrinkage acrylic yarn can obtain certain shrinkage through heating in the subsequent dyeing process, the shrinkage acrylic yarn and the coarse wool acrylic yarn form the layering of fox wool, the shrinkage acrylic yarn has the characteristic of softness and fluffiness, the coarse wool acrylic yarn has certain hardness, the appearance effect and the sensory effect of the fox wool can be effectively imitated through the matching of the shrinkage acrylic yarn and the coarse wool acrylic yarn, and the fabric prepared by the method has the characteristics of high simulation degree and excellent texture;
2. the DTY terylene is also called as the terylene low stretch yarn, has the characteristic of high stability, and the DTY terylene is used as the bottom yarn, so that the DTY layer can have good width stability, the anti-deformation performance of the fabric is improved, and the stability of the acrylic fiber layer is ensured to a certain extent so that the DTY terylene is not easy to fall off. In the post-finishing step, the DTY layer is heated and shaped by a shaping machine so as to further ensure the width stability of the DTY layer, and the root of the acrylic yarn can be further and firmly fixed on the DTY layer on the basis of weaving by gluing the DTY layer, so that the hair falling rate is reduced;
3. the fox hair is pure white and pure black, the hair tips of the fox hair usually have darker colors or colors such as gray, black and the like, the simulation degree can be further improved by printing the hair tips, and the color of the hair tips can have higher color fastness by heating and fixing after printing;
4. after roller printing is carried out on the hair tips, the acrylic fiber layer is changed into a bundle shape, and after secondary finishing, on one hand, the acrylic fiber layer recovers fluffy, wide and stiff texture, on the other hand, the fluffy degree and smoothness of the acrylic fiber layer are further improved, and the stability of the DTY layer and the effect of reducing the hair falling rate are effectively ensured through twice shaping;
5. the shrinking acrylic yarn is used for imitating short down of fox fur through the shrinking characteristic and the corresponding shrinking percentage of the shrinking acrylic yarn, and has the advantages of high similarity in appearance and excellent texture. And the mixing ratio of the shrinkage acrylic yarn to the rough acrylic yarn is 2-3: 1, the fabric has excellent simulation degree.
Drawings
FIG. 1 is a flow diagram of a process provided by the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples.
Examples
Example 1
A preparation process of a fox fur-like fabric is shown in figure 1 and comprises the following steps:
s1, warp knitting: knitting to obtain three-layer gray fabric by taking the contracted acrylic yarn and the rough acrylic yarn as face yarns and the warped DTY polyester as bottom yarns, wherein the two sides of the gray fabric are DTY layers, the middle of the gray fabric is an acrylic layer, and the two acrylic yarns are alternately knitted between the two DTY layers;
s2, splitting: splitting the grey cloth from the middle, namely cutting off acrylic yarns connecting DTY layers on two sides to obtain two semi-finished fabrics;
s3, staining: putting the semi-finished fabric into a dye vat, adding a dye, and soaking and dyeing for 30-80min at the temperature of 130-;
s4, soaking modification: putting the dyed fabric into a dye vat without dye, adding an antistatic agent (the embodiment specifically selects an antistatic agent FK-311), a softening agent (the embodiment specifically selects a softening agent TF-404A) and a fluffing agent (the embodiment specifically selects a fluffing agent Goon 1202), soaking for 20-40min at 50-60 ℃, and drying;
s5, after finishing: shaping, brushing and polishing the fabric;
s6, printing the hair tips: printing and coloring the tip of the acrylic fiber layer by adopting a roller printing mode;
s7, fixation: conveying the fabric in a tunnel furnace to heat and fix the color of the fabric, wherein the heating temperature of the tunnel furnace is 100-;
s8, finishing again: and (5) shaping, brushing and polishing the fabric again to obtain the finished fabric.
Wherein, the shrinkage acrylic fiber yarn and the rough acrylic fiber yarn are purchased from Ningbo New acrylic fiber Limited company, and the shrinkage rate of the shrinkage acrylic fiber yarn is 26-30%. In order to improve the simulation degree, the mixing ratio of the shrinkage acrylic yarn to the rough acrylic yarn is 2-3: 1, this example specifically adopts 2.3: 1 in the weight ratio.
In the two post-finishing steps of S5 and S8, the DTY layer is heat-set by a setting machine in the setting process, the temperature of the heat-setting process is controlled to be 140-150 ℃, and meanwhile, the bottom surface of the DTY layer is subjected to sizing (roll coating glue).
Carding is carried out on the acrylic fiber layer by a machine, so that the surface layer of the fabric is more tidy and smooth for subsequent further processing. The carding process is to comb from the root of the acrylic fiber to ensure the carding effect, and simultaneously remove the acrylic fiber with lower adhesion rate to reduce the hair falling rate of the finished product.
And finally, performing ironing finishing on the acrylic fiber layer at the ironing temperature of 200-210 ℃, wherein the fiber of the acrylic fiber layer can be straightened in the process, so that the curling and bending conditions of the acrylic fiber are avoided, and the rough surface of the finished product is wider, stiff and fluffy.
The glue comprises the following raw materials in parts by weight: 35 parts of water-based acrylic resin, 1 part of absolute ethyl alcohol, KH-5600.6 parts of coupling agent, KH-5500.9 parts of coupling agent and 25 parts of deionized water.
The water-based acrylic resin is used as a matrix of the glue, has the characteristics of high temperature resistance and good adhesion, and has the advantages of low price and environmental protection.
The absolute ethyl alcohol can wet the water-based acrylic resin, and oleophilic groups of absolute ethyl alcohol molecules can be combined with the water-based acrylic resin particles and coated on the surfaces of the resin particles, so that hydrophilic groups of the absolute ethyl alcohol molecules are outward, the combining capacity of the water-based acrylic resin and water molecules is further improved, and the permeability of the water-based acrylic resin is ensured.
The coupling agent KH-550 is an excellent adhesion promoter, can effectively enhance the viscosity of the acrylic coating when applied to the acrylic coating, can cause too fast leveling in the coating process due to lower viscosity of the aqueous acrylic resin, so that the coating film is not uniform, the hair-falling rate cannot be controlled in an optimal state, and the viscosity can be well adjusted by adding the coupling agent KH-550, so that the leveling property is adjusted, the defects of the aqueous acrylic resin are overcome, and the adhesion effect of the aqueous acrylic resin is ensured.
The coupling agent KH-560 can improve the adhesion degree between the water-based acrylic resin and the root of the acrylic fiber and the TDY layer so as to further reduce the hair-shedding rate of the acrylic layer.
Similarly, KH-550 must be hydrolyzed to form silicon hydroxyl group for the corresponding coupling effect, but the amino group in KH-550 is very reactive with the double bond in the aqueous acrylic resin, which affects the stability of the system. The epoxy group in the KH-560 can react with the amino group of the KH-550 to form a cross-linked network structure, so that the fixing effect of the glue on the root of the acrylic fiber is further improved, and the hair-falling rate is further reduced.
Furthermore, after the aqueous acrylic resin is wetted by the absolute ethyl alcohol, the resin particles are wrapped in the absolute ethyl alcohol, so that the amino group generated by the hydrolysis of KH-550 can not directly contact with the resin particles, and the amino group generated by KH-550 and the epoxy group of KH-560 preferentially react due to the high compatibility of KH-550 and KH-560.
Example 2
The glue is different from the glue in the embodiment 1 in that the glue comprises the following raw materials in parts by weight: 35 parts of water-based acrylic resin, 1 part of absolute ethyl alcohol, KH-1510.6 parts of coupling agent, KH-5500.9 parts of coupling agent and 25 parts of deionized water.
Example 3
The glue is different from the glue in the embodiment 1 in that the glue comprises the following raw materials in parts by weight: 35 parts of water-based acrylic resin, 1 part of absolute ethyl alcohol, KH-5600.6 parts of coupling agent, KH-1510.9 parts of coupling agent and 25 parts of deionized water.
Example 4
The glue is different from the glue in the embodiment 1 in that the glue comprises the following raw materials in parts by weight: 35 parts of water-based acrylic resin, KH-5600.6 parts of coupling agent, KH-5500.9 parts of coupling agent and 25 parts of deionized water.
Hair loss rate detection test
The hair-shedding rate of each group of samples is calculated by referring to GB/T25880-2010 fur-shedding test method hair-shedding tester method, and the calculation results are shown in Table 1.
TABLE 1 Hair loss test
| Example 1 | Example 2 | Example 3 | Example 4 | |
| Hair loss (%) | 0.018 | 0.028 | 0.025 | 0.022 |
Comparing example 1 with examples 2 and 3, it can be seen that the coupling agent KH-560 and the coupling agent KH-550 can improve the adhesion rate of glue to the FDY polyester surface layer when being combined, and further reduce the hair-falling rate.
Comparing example 1 with example 4, it can be seen that the addition of absolute ethyl alcohol can also reduce the hair loss rate to some extent.
Fabric sensory evaluation
The blind test experiment was carried out on the inventive example 1 and the comparative example using a pure fox fur product on the market as the comparative example. Main sensory test items: softness, smoothness and overall beauty, each scoring standard is fully divided into 10 points, a comprehensive similarity score is additionally added, the full score is 100%, the number of people participating in the experiment is 30, the number of people who like each sample is counted, and the average of the counting results is recorded in table 2.
TABLE 2 scoring results
| Scoring item | Example 1 | Comparative example |
| Softness | 9.7 | 9.8 |
| Degree of smoothness | 9.7 | 9.7 |
| Overall aesthetic degree | 9.7 | 9.8 |
| Total score | 29.1 | 29.3 |
| Preference number | 13 | 17 |
| Similarity score | 95.7% | / |
As can be seen from Table 2, compared with the pure fox fur fabric, the fox fur fabric has the advantages of good softness, smoothness and overall aesthetic degree, has certain advantages in the field of artificial fur, and can also obtain higher fondness in blind test fondness choices of the masses. In addition, after public comparison, the comprehensive similarity score is high, and the simulation effect is good.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (7)
1. A preparation process of a fox fur-like fabric is characterized by comprising the following steps of: comprises the following steps of (a) carrying out,
s1, warp knitting: knitting to obtain three-layer gray fabric by taking the contracted acrylic yarn and the rough acrylic yarn as face yarns and the warped DTY polyester as bottom yarns, wherein the two sides of the gray fabric are DTY layers, the middle of the gray fabric is an acrylic layer, and the two acrylic yarns are alternately knitted between the two DTY layers;
s2, splitting: splitting the grey cloth from the middle, namely cutting off acrylic yarns connecting DTY layers on two sides to obtain two semi-finished fabrics;
s3, staining: putting the semi-finished fabric into a dye vat, adding a dye, and soaking and dyeing for 30-80min at the temperature of 130-;
s4, soaking modification: putting the dyed fabric into a dye vat without dye, adding an antistatic agent, a softening agent and a fluffing agent, soaking for 20-40min at 50-60 ℃, and drying;
s5, after finishing: shaping, brushing and polishing the fabric;
in the post-finishing step, a forming machine is adopted to form the DTY layer of the semi-finished product, and the DTY layer is glued.
2. The process for preparing the fox-fur-like fabric according to claim 1, wherein the process comprises the following steps: the method also comprises the following steps of,
s6, printing the hair tips: printing and coloring the tip of the acrylic fiber layer by adopting a roller printing mode;
s7, fixation: heating and fixing color of the fabric;
s8, finishing again: and (5) shaping, brushing and polishing the fabric again to obtain the finished fabric.
3. The process for preparing the fox-fur-like fabric according to claim 2, wherein the process comprises the following steps: in the two post-treatments of the step S5 and the step S8, the setting temperature is 140-150 ℃.
4. The process for preparing the fox-fur-like fabric according to claim 2, wherein the process comprises the following steps: in the two post-treatments of the step S5 and the step S8, the lustre finishing temperature is 200 ℃ and 210 ℃, and the fiber of the acrylic fiber layer is straightened.
5. The process for preparing the fox-fur-like fabric according to claim 2, wherein the process comprises the following steps: in step S7, the fabric is conveyed in a tunnel furnace, and the heating temperature of the tunnel furnace is 100-110 ℃.
6. The process for preparing the fox-fur-like fabric according to claim 1, wherein the process comprises the following steps: the shrinkage rate of the shrinkage acrylic yarn is 26-30%.
7. The process for preparing the fox-fur-like fabric according to claim 1, wherein the process comprises the following steps: the mixing ratio of the shrinkage acrylic yarn to the rough acrylic yarn is 2-3: 1.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113123148A (en) * | 2021-05-07 | 2021-07-16 | 广州番禺职业技术学院 | Preparation method of fox fur-imitated real silk fabric |
| CN114481495A (en) * | 2022-02-15 | 2022-05-13 | 绍兴佳惠经编有限公司 | Method for forming multi-color warp knitting cloth |
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| CN113123148A (en) * | 2021-05-07 | 2021-07-16 | 广州番禺职业技术学院 | Preparation method of fox fur-imitated real silk fabric |
| CN114481495A (en) * | 2022-02-15 | 2022-05-13 | 绍兴佳惠经编有限公司 | Method for forming multi-color warp knitting cloth |
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Application publication date: 20200421 |