CN111015819A - Full-automatic feather punching shear forming machine - Google Patents
Full-automatic feather punching shear forming machine Download PDFInfo
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- CN111015819A CN111015819A CN201911387822.9A CN201911387822A CN111015819A CN 111015819 A CN111015819 A CN 111015819A CN 201911387822 A CN201911387822 A CN 201911387822A CN 111015819 A CN111015819 A CN 111015819A
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- feather
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- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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Abstract
The invention discloses a full-automatic feather punching and shearing forming machine which comprises a rack, a controller, and a finishing mechanism, a conveying mechanism, a positioning feather conveying mechanism, a rotating mechanism, a feather punching mechanism and an automatic feeding mechanism which are respectively connected with the controller through signals and fixed on the rack. The automatic feeding mechanism is responsible for feeding the arranging mechanism, the arranging mechanism is connected with the positioning wool feeding mechanism through the conveying mechanism, the rotating mechanism corresponds to the output end of the positioning wool feeding mechanism, and the wool punching mechanism corresponds to the output end of the rotating mechanism. The feather processing device has the advantages that the feather to be processed is automatically picked up, fed, straightened, positioned, conveyed and stamped, the labor intensity is reduced, the working efficiency is improved, the accuracy is good, the reliability is high, the influence on the quality of the feather to be processed in the manual operation process is avoided, the feather processing device is simple, convenient and flexible to use, and the feather processing device is particularly suitable for being matched with other automatic badminton processing devices.
Description
Technical Field
The invention relates to equipment used in a badminton manufacturing process, in particular to a full-automatic feather punching shear forming machine for manufacturing single feather, and belongs to the field of badminton processing equipment.
Background
The badminton is used as a consumable of mass sports, and the daily consumption is huge. The professional badminton consists of a badminton head and 16 natural feathers inserted on the badminton head, and because the feathers are taken from poultry, the shape and the weight of each feather are different, the processing of the feathers is mainly performed manually in the past, such as a feather selecting process, a feather forming process, a feather planting process, a feeding process after feather planting and the like, so that the processing efficiency of the badminton is limited and influenced, the processing quality is unstable, and the market requirements cannot be met.
The existing patent with application number 201610547955.8 uses a chain to transmit, the chain is easy to generate inconsistent tightness due to weather changes, so that the positioning of a clamp is inaccurate, the appearance of the hair pieces after punching and shearing is inconsistent, and the invention only can operate one machine by one person, has very low efficiency, needs certain technical performance in manual operation and is complex to operate.
Therefore, the invention aims to solve the problem of designing a full-automatic feather punching and shearing forming machine aiming at the feather forming process.
Disclosure of Invention
In view of the above circumstances, the present invention aims to provide a full-automatic feather punching and shearing forming machine capable of automatically conveying, punching and shearing, and automatically forming single feather, so as to improve the forming and processing efficiency of single feather and meet the requirement of the automatic processing process of shuttlecocks.
The invention is realized by the following technical scheme:
the full-automatic feather punching and shearing forming machine comprises a rack, a controller, a sorting mechanism, a conveying mechanism, a positioning feather feeding mechanism, a rotating mechanism and a feather punching mechanism, wherein the sorting mechanism, the conveying mechanism, the positioning feather feeding mechanism, the rotating mechanism and the feather punching mechanism are respectively connected with the controller through signals and are fixed on the rack. The arranging mechanism is connected with the positioning wool feeding mechanism through the conveying mechanism. The rotating mechanism corresponds to the output end of the positioning wool feeding mechanism. The hair-punching mechanism corresponds to the output end of the rotating mechanism.
The full-automatic feather punching shear forming machine also comprises an automatic feeding mechanism which is communicated with the controller through signals, and the automatic feeding mechanism corresponds to the input end of the arranging mechanism.
The arrangement mechanism comprises a material turning box, a conveying belt, a conveying motor, an inductor, a wool feeding wheel, a wool arrangement wheel, a light source and an arrangement camera. A V-shaped slideway is arranged in the material turning box, and the tail end of the V-shaped slideway is positioned above the conveying belt. The conveying motor drives the conveying belt to be connected between the V-shaped slide way and the hair conveying wheel, and the hair conveying wheel corresponds to the tail end of the conveying belt. The feather feeding wheel and the feather tidying wheel are respectively silica gel wheels, the feather tidying wheel corresponds to the output end of the feather feeding wheel, and the distance between the feather tidying wheel and the feather feeding wheel is less than one third of the length of feather to be processed. The inductor is located the conveyer belt top. The light source and the tidying camera respectively correspond to the output ends of the tidying wheel. The controller is used for sensing the position of the feather to be processed on the conveyor belt through the sensor, controlling the conveyor motor to rotate and controlling the arrangement camera to photograph the feather to be processed after arrangement.
The conveying mechanism comprises an upper conveying belt and a lower conveying belt which are driven by a conveying motor. The crack between the upper and the lower conveyor belts forms a conveying channel, the inlet of the conveying channel corresponds to the output end of the hair tidying wheel, and the outlet of the conveying channel corresponds to the input end of the positioning hair conveying mechanism.
The positioning wool feeding mechanism comprises a positioning wool feeding conveyor belt driven by a positioning wool feeding motor, and a wool tidying mechanism and a wool pulling mechanism which correspond to the tail end of the positioning wool feeding conveyor belt. The hair arranging mechanism comprises an upper clamp driven by an upper cylinder and a lower clamp driven by a lower cylinder, and clamping surfaces of the upper clamp and the lower clamp correspond to the tail ends of the positioning hair conveying conveyor belt. The napping mechanism comprises a napping cylinder, and a clamping cylinder and a napping clamp which are connected to the napping cylinder. The clamping position of the galling clamp corresponds to the clamping surfaces of the upper clamp and the lower clamp, and the galling clamp is connected to the clamping cylinder. The napping cylinder drives the clamping cylinder and the napping fixture to horizontally pull out the feather to be processed from the upper fixture and the lower fixture.
The upper clamp and the lower clamp are respectively a block body, a transverse opening through groove is respectively arranged on the clamping surface at one side of the upper clamp block body and the lower clamp block body which are close to the feather pulling-out end to be processed, a baffle which is vertical to the clamping surface and is provided with an inverted V-shaped opening is arranged on the side surface of the upper clamp block body at the feather pulling-in end to be processed, and the top end of the inverted V-shaped opening is parallel and level to the clamping surface of the upper clamp block body.
The galling clamp comprises a lower cross rod with a fixed position and an upper cross rod connected to a cylinder rod of a clamping cylinder, wherein a boss is arranged on the upper cross rod, a through groove in nested fit with the lower cross rod is formed in the boss, inverted 'V' -shaped open grooves are formed in two side walls of the through groove, the depth of the 'V' -shaped open grooves is the same as that of the through groove, and the 'V' -shaped open grooves correspond to clamping surfaces between the upper clamp and the lower clamp.
The rotary mechanism comprises a rotary fluted disc driven by a rotary motor, and a pneumatic sliding ring and a telescopic clamping jaw which are controlled by an electromagnetic valve and connected to the rotary fluted disc. The telescopic clamping jaw is communicated with external compressed air through a pneumatic slip ring and corresponds to the space between the clamping surfaces of the upper clamp and the lower clamp and the clamping position of the napping clamp.
The hair punching mechanism comprises an upper die motor, an upper die screw rod, an upper die, a lower die motor, a lower die screw rod, a lower die and more than two guide rods. The upper die is connected to the upper die screw rod, and the upper die motor drives the upper die screw rod to rotate and drives the upper die to move downwards. The lower die is connected to the lower die screw rod, and the lower die motor drives the lower die screw rod to rotate and drives the lower die to move upwards. The guide rod is connected between the upper die and the lower die in a guiding manner, and the stamping positions of the upper die and the lower die correspond to the output ends of the telescopic clamping jaws.
The automatic feeding mechanism comprises a feeding conveyor belt, and more than one group of mutually matched positioning cameras and manipulators which are arranged on the feeding conveyor belt. The mechanical arm picks up the feather to be processed at the corresponding position according to the photographing position of the positioning camera and sends the feather to the material turning box of the arranging mechanism.
The full-automatic feather punching shear forming machine has the beneficial effects that:
1. the automatic feeding mechanism is arranged, so that the automatic picking and feeding processes of the feathers to be processed are completed, the labor intensity is reduced, the working efficiency is improved, the feeding position and the feeding accuracy are obviously improved, meanwhile, one automatic feeding mechanism can be used for supplying a plurality of punching and shearing forming machines, and the use cost of the mechanism is greatly reduced;
2. the feather to be processed is conveyed by the feather conveying wheel and the feather arranging wheel on the silica gel wheel surface, so that the feather sheet is arranged between the two wheels in a travelling process, the problems of cocking, skewing, unevenness and the like of the feather sheet are avoided, and the guarantee is provided for accurate punch forming in the later period;
3. the feather to be processed is straightened and stretched integrally in the pulling process by utilizing the transverse through grooves formed in the clamping surfaces of the upper clamp and the lower clamp on the sides close to the pulling ends and the clamping surfaces, so that the integral shaping process of the feather to be processed is finally completed, and guarantee is provided for accurate picking and punch forming;
4. the feather to be processed after being clamped is turned over by 180 degrees through the rotating mechanism, the spatial position of the feather to be processed is adjusted, the placement of the feather to be processed on a stamping position in the stamping mechanism is accurately finished, and the spatial position of the feather to be processed is converted;
5. the upper die and the lower die in the stamping mechanism are assisted by the guide rod, so that the processes of die assembly and stamping are accurately finished, and the stamping mechanism is stable in structure and reliable to use;
6. the whole feeding and stamping processes are automatically completed, a plurality of devices can be operated by one person, the working efficiency and the working quality are improved, the influence of human factors on the quality of feather to be processed is avoided, and the automatic feeding and stamping device is simple, convenient and flexible to use and is particularly suitable for being matched with other automatic badminton processing devices.
Drawings
FIG. 1 is a schematic view of the overall structure of the full-automatic feather punching and shearing machine of the present invention;
FIG. 2 is a schematic structural view of an automatic feeding mechanism according to the present invention;
FIG. 3 is a schematic structural view of the collating mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the transfer mechanism of the present invention;
FIG. 5 is a schematic structural view of a positioning and hair feeding mechanism according to the present invention;
FIG. 6 is a schematic structural view of an upper clamp in the positioning hair feeding mechanism according to the present invention;
FIG. 7 is a schematic structural view of a rotary mechanism according to the present invention;
fig. 8 is a schematic structural view of the hair-punching mechanism of the present invention.
Detailed Description
The invention is described in further detail below with reference to figures 1-8:
the full-automatic feather punching and shearing forming machine comprises a rack, a controller 50, and an automatic feeding mechanism 51, a sorting mechanism 52, a conveying mechanism 53, a positioning feather feeding mechanism 54, a rotating mechanism 55 and a feather punching mechanism 56 which are respectively connected with the controller 50 in a signal mode and fixed on the rack. The controller 50 is responsible for coordination control, the automatic feeding mechanism 51 is responsible for orderly feeding to the arranging mechanism 52, the arranging mechanism 52 conveys the feathers to be processed to the positioning feather conveying mechanism 54 through the conveying mechanism 53 after arranging the feathers in the feather piece direction, the positioning feather conveying mechanism 54 straightens the feathers to be processed, the rotating mechanism 55 clamps the straightened feathers to be processed and then overturns 180 degrees to be directionally conveyed to the feather punching mechanism 56 for final feather punching, the feather punching is finished, and the whole feather punching and shearing forming process is completed.
In this example, the automatic feeding mechanism 51 includes a feeding conveyor 1 and a set of co-operating positioning cameras 3 and manipulators 2 arranged on the feeding conveyor 1. The positioning camera 3 photographs and positions the feather to be processed on the feeding conveyor belt 1 under the control of the controller 50, and the mechanical arm 2 automatically picks up the feather to be processed at a corresponding position according to the positioning information and finally sends the feather to the input end of the arranging mechanism 52.
The arranging mechanism 52 comprises a material turning box 4, a conveying belt, a conveying motor, an inductor 5, a hair conveying wheel 6, a hair arranging wheel 7, a light source 9 and an arranging camera 8. Wherein, be equipped with V type slide 10 in the stirring case 4, V type slide 10 slope is downward, and the end of V type slide 10 is located the top of conveyer belt, and conveying motor drive conveyer belt is connected between V type slide 10 and send hair wheel 6, send hair wheel 6 to correspond the end of conveyer belt. When the feather to be processed slides down from the V-shaped slide way 10, the feather rod of the feather to be processed contacts the conveying belt in transmission, is influenced by the self camber of the feather to be processed, and the feather to be processed falls onto the conveying belt after being automatically overturned and is conveyed to the feather conveying wheel 6. The feather arranging wheel 7 corresponds to the output end of the feather feeding wheel 6, and the feather arranging wheel 7 is used for arranging feathers on the feathers to be processed to form the feathers to be processed which are in the same direction and are flat. Therefore, the feather feeding wheel 6 and the feather sorting wheel 7 respectively select silica gel wheels, and the feather is rolled and sorted in the direction of the feather piece of the feather to be processed through the flexible silica gel wheels, so that the feather is carded in the same direction in the movement process. Of course, in order to ensure the effective transmission of the feather to be processed between the feather conditioning wheel 7 and the feather feeding wheel 6, in this example, the distance between the feather conditioning wheel 7 and the feather feeding wheel 6 is less than one third of the length of the feather to be processed. The sensor 5 is arranged above the conveyer belt, and the light source 9 and the tidying camera 8 respectively correspond to the output ends of the tidying wheel 7. The controller 50 senses the position of the feather to be processed on the conveyor belt through the sensor 5 and controls the conveyor motor to rotate, after the feather is matched and arranged through the feather feeding wheel 6 and the feather arranging wheel 7, the arrangement camera 8 is controlled to shoot the feather to be processed after arrangement, the shape profile and the feather rod profile data of the corresponding feather to be processed are acquired and then transmitted to the controller 50, and a basis is provided for positioning and transmitting of the subsequent positioning feather feeding mechanism 54.
The conveying mechanism 53 includes an upper conveyor belt 12 and a lower conveyor belt 13 driven by a conveying motor 11. The crack between the upper and lower conveyor belts 12,13 forms a conveying channel for feather to be processed, the inlet of the conveying channel corresponds to the output end of the feather-sorting wheel 7, and the outlet of the conveying channel corresponds to the input end of the positioning feather-feeding mechanism 54. The feathers to be processed are sequentially fed into the positioning feather feeding mechanism 54 under the clamping of the conveying channel.
The feather positioning and feeding mechanism 54 carries out positioning transmission and straightening of the feather to be processed according to the received position and size information of the feather to be processed, and is accurately matched with the rotating mechanism 55 to complete accurate feeding of the feather to be processed to the feather washing mechanism 56. In this example, the positioning and hair-feeding mechanism 54 includes a positioning and hair-feeding conveyor belt 16 driven by a positioning and hair-feeding motor 15, and a hair-tidying mechanism and a hair-pulling mechanism corresponding to the end of the positioning and hair-feeding conveyor belt 16.
The hair-tidying mechanism comprises an upper clamp 18 driven by an upper air cylinder 17 and a lower clamp 20 driven by a lower air cylinder 19, and the clamping surfaces of the upper clamp 18 and the lower clamp 20 correspond to the tail end of the positioning hair-feeding conveyor belt 16. In this example, the upper and lower clamps 18,20 are each a block, the upper clamp block being horizontally fixed to the rod of the upper cylinder 17, and the lower clamp block being horizontally fixed to the rod of the lower cylinder 19. The clamping surfaces of one sides of the upper clamp block body and the lower clamp block body close to the feather pulling-out end to be processed are respectively provided with a transverse opening through groove 28, the side surface of the upper clamp block body at the feather pulling-in end to be processed is provided with a baffle 29 which is vertical to the clamping surfaces and is provided with an inverted V-shaped opening 27, the top end of the inverted V-shaped opening 27 is flush with the clamping surfaces of the upper clamp block body, and the inverted V-shaped opening 27 on the baffle 29 corresponds to the tail end of the positioning feather conveying belt 16.
The napping mechanism comprises a napping cylinder 21, and a clamping cylinder 22 and a napping clamp which are connected to the napping cylinder 21. The clamping position of the galling clamp corresponds to the clamping surfaces of the upper clamp block and the lower clamp block, and the galling clamp is connected to the clamping cylinder 22. In this example, the napping fixture includes a stationary lower cross-bar 24 and an upper cross-bar 23 attached to the cylinder rod of the clamping cylinder. The upper cross bar 23 is provided with a boss 30, the boss 30 is provided with a through groove 25 which is in nested fit with the lower cross bar 24, two side walls of the through groove 25 are provided with inverted 'V' -shaped open grooves 26, the depth of the 'V' -shaped open grooves 26 is the same as that of the through groove 25, and the 'V' -shaped open grooves 26 correspond to clamping surfaces between the upper and lower clamps 18 and 20. Feather to be processed can be horizontally pulled out from the space between the upper clamp 18 and the lower clamp 20 by driving the clamping cylinder 22 and the napping clamp through the napping cylinder 21, so that the feather to be processed is horizontally kept between the napping mechanism and the napping mechanism, and the accurate pickup of the subsequent rotating mechanism 55 is ensured.
The rotating mechanism 55 comprises a rotating fluted disc 33 driven by the rotating motor 31, and a pneumatic slip ring 32 and a telescopic clamping jaw 34 which are connected to the rotating fluted disc 33 and controlled by an electromagnetic valve 35. The rotary fluted disc 33 can drive the telescopic clamping jaws 34 and the pneumatic sliding ring 32 to rotate, and the telescopic clamping jaws 34 are communicated with external compressed air through the pneumatic sliding ring 32. The telescopic clamping jaw 34 corresponds to the space between the clamping surfaces of the upper and lower clamps 18 and 20 and the clamping position of the napping clamp, and the telescopic clamping jaw 34 clamps and rotates the feathers to be processed which are leveled between the napping mechanism and the feather arranging mechanism through the telescopic and clamping processes and then transmits the feathers to be processed into the napping mechanism 56.
The roughening mechanism 56 includes an upper die motor 41, an upper die screw 43, an upper die 45, a lower die motor 42, a lower die screw 44, a lower die 46, and four guide rods 47. The upper die 45 is connected to the upper die screw 43, and the upper die motor 41 drives the upper die screw 43 to rotate and drives the upper die 45 to move downwards. The lower die 46 is connected to the lower die screw 44, and the lower die motor 42 drives the lower die screw 44 to rotate and drives the lower die 46 to move upward. In order to ensure the accuracy and stability of the stamping process of the upper and lower dies 45,46, four guide rods 47 are connected between the upper and lower dies 45,46 in a guiding manner, and the upper and lower dies 45,46 can be accurately matched under the guidance of the guide rods 47 to complete the stamping.
During the operation, the feather to be processed is placed on the feeding conveyor belt 1, during the conveying process of the feeding conveyor belt 1, the positioning camera 3 takes pictures and positions the feather to be processed on the feeding conveyor belt 1 under the control of the controller 50, the mechanical arm 2 automatically picks up the feather to be processed at the corresponding position according to the positioning information and sends the feather to the turning box 4 of the arranging mechanism 52, the feather to be processed overturns and slides onto the conveyor belt through the V-shaped slide way 10 in the turning box 4, the conveyor motor drives the conveyor belt to convey the fallen feather to be processed, meanwhile, the sensor 5 carries out position induction on the feather to be processed on the conveyor belt, the controller 50 controls the rotating speed of the conveyor motor, the feather to be processed is sequentially conveyed to the feather conveying wheel 6 one by one, then the feather conveying wheel 6 conveys the feather to be processed to the feather arranging wheel 7, during the conveying process, the face of the silica gel wheel rolls and arranges the feather to be processed, after finishing feather carding, the feather to be processed is sent out by the feather arranging wheel 7, the controller 50 controls the arranging camera 8 to shoot the feather to be processed after arranging, corresponding feather outline to be processed and feather rod outline data are obtained and transmitted to the controller 50, the sent feather to be processed enters a transmission channel between the upper transmission belt 12 and the lower transmission belt 13 driven by the transmission motor 11, and the feather is transmitted to the feather arranging mechanism through the positioning hair transmission belt 16 in the positioning hair transmission mechanism 54. Because the front side of the upper clamp 18 in the feather arranging mechanism is provided with the baffle plate 29 with the inverted V-shaped opening 27, the feather rod of the feather to be processed is gradually and centrally introduced onto the clamping surface between the upper clamp 18 and the lower clamp 20 under the guidance of the V-shaped opening 29, then the controller 50 controls the propelling process of the positioning feather-feeding conveyor belt 16 according to the received outline data of the feather to be processed and the outline data of the feather stems, so that the feather stems of the front end to be processed enter the V-shaped open grooves 26 of the upper cross rods 23 of the feather-pulling clamp, the lower clamp 20 is closed with the upper clamp 18, meanwhile, the lower cross bar 24 and the upper cross bar 23 are closed, the feather to be processed is slowly and horizontally pulled out from the upper clamp 18 and the lower clamp 20 through the napping clamp by the napping cylinder 21, and the horizontal through grooves 28 on the upper clamp 18 and the lower clamp 20 continuously straighten the feather pieces in the pulling-out process, so that the finishing process is completed when the feather pieces are pulled out. At this time, the pulled feather to be processed is horizontally clamped between the feather picking mechanism and the feather pulling mechanism, the controller 50 controls the telescopic clamping jaws 34 in the rotating mechanism 55 to clamp the horizontally clamped feather to be processed, the telescopic clamping jaws 34 turn the feather to be processed and then send the feather to the punching positions between the upper and lower die dies 45 and 46 of the feather punching mechanism 56 along with the 180-degree rotation of the rotating fluted disc 33, the feather to be processed is punched under the auxiliary guidance of the four guide rods 47 under the driving of the upper and lower die dies 45 and 46 and the driving of the upper and lower die motors 41 and 42 and the upper and lower die lead screws 43 and 44 respectively, the formed feather falls from the lower die 46, and the whole process is automatically completed.
Claims (10)
1. The full-automatic feather punching, shearing and forming machine is characterized by comprising a rack, a controller, a tidying mechanism, a conveying mechanism, a positioning feather conveying mechanism, a rotating mechanism and a feather punching mechanism, wherein the tidying mechanism, the conveying mechanism, the positioning feather conveying mechanism, the rotating mechanism and the feather punching mechanism are respectively connected with the controller through signals and are fixed on the rack; the arranging mechanism is connected with the positioning wool feeding mechanism through the conveying mechanism; the rotating mechanism corresponds to the output end of the positioning wool feeding mechanism; the bristle punching mechanism corresponds to the output end of the rotating mechanism.
2. The machine of claim 1, further comprising an automatic feeding mechanism in signal communication with the controller; the automatic feeding mechanism corresponds to the input end of the arranging mechanism.
3. The full-automatic feather punching and shearing forming machine as claimed in claim 1 or 2, wherein the arranging mechanism comprises a material turning box, a conveying belt, a conveying motor, an inductor, a feather feeding wheel, a feather arranging wheel, a light source and an arranging camera; a V-shaped slideway is arranged in the material turning box, and the tail end of the V-shaped slideway is positioned above the conveying belt; the conveying motor drives the conveying belt to be connected between the V-shaped slide way and the hair conveying wheel, and the hair conveying wheel corresponds to the tail end of the conveying belt; the feather feeding wheel and the feather tidying wheel are respectively silica gel wheels, the feather tidying wheel corresponds to the output end of the feather feeding wheel, and the distance between the feather tidying wheel and the feather feeding wheel is less than one third of the length of feather to be processed; the sensor is positioned above the conveying belt; the light source and the tidying camera respectively correspond to the output ends of the tidying wheels; the controller is used for sensing the position of the feather to be processed on the conveyor belt through the sensor, controlling the rotation of the conveyor motor and controlling the arrangement camera to photograph the feather to be processed after arrangement.
4. The machine of claim 1 or 2, wherein the conveying mechanism comprises an upper conveyor belt and a lower conveyor belt driven by a conveying motor; the crack between the upper and the lower conveyor belts forms a conveying channel, the inlet of the conveying channel corresponds to the output end of the hair tidying wheel, and the outlet of the conveying channel corresponds to the input end of the positioning hair conveying mechanism.
5. The full-automatic feather punching, shearing and forming machine as claimed in claim 1 or 2, wherein the positioning feather feeding mechanism comprises a positioning feather feeding conveyor belt driven by a positioning feather feeding motor, and a feather tidying mechanism and a feather pulling mechanism corresponding to the tail end of the positioning feather feeding conveyor belt; the hair tidying mechanism comprises an upper clamp driven by an upper cylinder and a lower clamp driven by a lower cylinder, and clamping surfaces of the upper clamp and the lower clamp correspond to the tail ends of the positioning hair conveying conveyor belts; the galling mechanism comprises a galling cylinder, and a clamping cylinder and a galling clamp which are connected to the galling cylinder; the clamping position of the galling clamp corresponds to the clamping surfaces of the upper clamp and the lower clamp, and the galling clamp is connected to the clamping cylinder; the feather-drawing cylinder drives the clamping cylinder and the feather-drawing clamp to horizontally draw out the feather to be processed from the upper clamp and the lower clamp.
6. The machine of claim 5, wherein the upper and lower jigs are respectively a block, the holding surfaces of one side of the block of the upper and lower jigs near the feather pulling-out end to be processed are respectively provided with a horizontal open through groove, the side of the block of the upper jig near the feather pulling-in end to be processed is provided with a baffle plate perpendicular to the holding surfaces and having an inverted V-shaped opening, and the top end of the inverted V-shaped opening is flush with the holding surfaces of the block of the upper jig.
7. The machine of claim 5, wherein the napping fixture comprises a fixed lower cross bar and an upper cross bar connected to the rod of the holding cylinder, the upper cross bar is provided with a boss, the boss is provided with a through groove in nesting fit with the lower cross bar, two side walls of the through groove are provided with inverted 'V' -shaped open grooves, the depth of the 'V' -shaped open groove is the same as that of the through groove, and the 'V' -shaped open groove corresponds to the holding surface between the upper and lower fixtures.
8. The machine of claim 1 or 2, wherein the rotating mechanism comprises a rotating fluted disc driven by a rotating motor, and a pneumatic slip ring and a telescopic clamping jaw which are controlled by an electromagnetic valve and connected to the rotating fluted disc; the telescopic clamping jaw is communicated with the outside compressed air through a pneumatic slip ring and corresponds to the position between the clamping surfaces of the upper clamp and the lower clamp and the clamping position of the napping clamp.
9. The machine of claim 1 or 2, wherein the feather-punching mechanism comprises an upper die motor, an upper die screw rod, an upper die, a lower die motor, a lower die screw rod, a lower die and more than two guide rods; the upper die is connected to the upper die screw rod, and the upper die motor drives the upper die screw rod to rotate and drives the upper die to move downwards; the lower die is connected to the lower die screw rod, and the lower die motor drives the lower die screw rod to rotate and drives the lower die to move upwards; the guide rod is connected between the upper die and the lower die in a guiding mode, and the stamping positions of the upper die and the lower die correspond to the output ends of the telescopic clamping jaws.
10. The machine of claim 2, wherein the automatic feeding mechanism comprises a feeding conveyor belt and at least one set of cooperating positioning cameras and manipulators arranged on the feeding conveyor belt; and the mechanical arm picks up the feather to be processed at the corresponding position according to the photographing position of the positioning camera and sends the feather to the material turning box of the arranging mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911387822.9A CN111015819B (en) | 2019-12-30 | 2019-12-30 | Full-automatic feather punching shear forming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911387822.9A CN111015819B (en) | 2019-12-30 | 2019-12-30 | Full-automatic feather punching shear forming machine |
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| CN111015819A true CN111015819A (en) | 2020-04-17 |
| CN111015819B CN111015819B (en) | 2021-07-27 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590673A (en) * | 2020-05-13 | 2020-08-28 | 海宁世正贸易有限公司 | Shearing device with automatic correcting function for badminton processing production |
| CN112792871A (en) * | 2020-12-22 | 2021-05-14 | 蒋爱玉 | Feather sequencing and shearing device |
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| US3286572A (en) * | 1964-12-31 | 1966-11-22 | Virgil J Berg | Feather cutter |
| CN203305298U (en) * | 2013-06-18 | 2013-11-27 | 李克柱 | Automatic feather washing and slicing system for badminton |
| CN106003246A (en) * | 2016-07-11 | 2016-10-12 | 姚锦州 | Automatic stamping machine for badminton feather |
| CN106182176A (en) * | 2016-07-01 | 2016-12-07 | 林先鹏 | A kind of for shuttlecock processing automatically rush hair feeder equipment and feeding method |
| CN206827582U (en) * | 2017-03-22 | 2018-01-02 | 林先鹏 | Pinaculum of badminton automatic feeding |
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| US3286572A (en) * | 1964-12-31 | 1966-11-22 | Virgil J Berg | Feather cutter |
| CN203305298U (en) * | 2013-06-18 | 2013-11-27 | 李克柱 | Automatic feather washing and slicing system for badminton |
| CN106182176A (en) * | 2016-07-01 | 2016-12-07 | 林先鹏 | A kind of for shuttlecock processing automatically rush hair feeder equipment and feeding method |
| CN106003246A (en) * | 2016-07-11 | 2016-10-12 | 姚锦州 | Automatic stamping machine for badminton feather |
| CN206827582U (en) * | 2017-03-22 | 2018-01-02 | 林先鹏 | Pinaculum of badminton automatic feeding |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590673A (en) * | 2020-05-13 | 2020-08-28 | 海宁世正贸易有限公司 | Shearing device with automatic correcting function for badminton processing production |
| CN112792871A (en) * | 2020-12-22 | 2021-05-14 | 蒋爱玉 | Feather sequencing and shearing device |
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| Publication number | Publication date |
|---|---|
| CN111015819B (en) | 2021-07-27 |
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