CN110937200A - Clean dyestripping equipment - Google Patents
Clean dyestripping equipment Download PDFInfo
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- CN110937200A CN110937200A CN201911183897.5A CN201911183897A CN110937200A CN 110937200 A CN110937200 A CN 110937200A CN 201911183897 A CN201911183897 A CN 201911183897A CN 110937200 A CN110937200 A CN 110937200A
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- 230000007246 mechanism Effects 0.000 claims abstract description 221
- 238000004140 cleaning Methods 0.000 claims abstract description 53
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 48
- 238000010030 laminating Methods 0.000 claims abstract description 43
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000009826 distribution Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000004745 nonwoven fabric Substances 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 239000004579 marble Substances 0.000 claims description 7
- 239000013307 optical fiber Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 2
- 239000004020 conductor Substances 0.000 claims 3
- 230000001681 protective effect Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 50
- 230000007306 turnover Effects 0.000 description 23
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000630 rising effect Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Nonlinear Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Liquid Crystal (AREA)
Abstract
The invention provides a cleaning and film tearing device which comprises a feeding device, an alcohol wiping device and a film tearing and laminating device which are sequentially arranged; the feeding device comprises a feeding rack, a first tray feeding/discharging mechanism, a tray translation mechanism and a second tray feeding/discharging mechanism which are sequentially arranged on the feeding rack, a material tray distributing mechanism and a product carrying mechanism which are arranged above the tray translation mechanism, and an industrial CCD camera which is arranged above the tray translation mechanism. The LCD is loaded by the loading device, after the local alcohol of the LCD is wiped by the alcohol wiping device, the protective film on the bottom surface of the LCD is torn by the film tearing and laminating device, and then the light guide body is attached to one surface of the torn protective film, so that automatic loading, alcohol wiping and film tearing and light guide body pasting are realized, automatic production is realized, labor is saved, and the product quality is stable.
Description
Technical Field
The invention relates to the technical field of display screen production, in particular to a film cleaning and tearing device.
Background
In the production process of an electronic display screen (LCD), the LCD needs to be subjected to corner wiping, then a protective film on the bottom surface is torn off, and then a light guide body is attached to the bottom surface of the LCD. In the process, ultrasonic US cleaning needs to be carried out on the product and related original parts, the efficiency is low in a manual operation mode, and dust can be adhered to the product in the dust removing process to influence the product quality.
Disclosure of Invention
The invention aims to provide a film cleaning and tearing device capable of automatically feeding, wiping with alcohol, tearing a film and pasting a light guide body.
In order to solve the technical problem, the invention provides a cleaning and film tearing device which comprises a feeding device, an alcohol wiping device and a film tearing and fitting device which are sequentially arranged; the feeding device comprises a feeding rack, a first tray feeding/discharging mechanism, a tray translation mechanism and a second tray feeding/discharging mechanism which are sequentially arranged on the feeding rack, a material tray distributing mechanism and a product carrying mechanism which are arranged above the tray translation mechanism, and an industrial CCD camera which is arranged above the tray translation mechanism.
Furthermore, the first tray loading/unloading mechanism comprises a vertically arranged linear guide rail, a first lifting support in sliding fit with the linear guide rail, a first Z-axis slide rail arranged on the first lifting support, a first lifting plate in sliding fit with the first Z-axis slide rail, a first X-axis cylinder for driving the first lifting plate to move along the first Z-axis slide rail, a lifting ball screw in transmission fit with the first lifting support and a lifting motor for driving the lifting ball screw to rotate; a through hole is formed in the middle of the first lifting plate, and three side edges of the first lifting plate are respectively provided with a positioning stop block; the structure of the second tray loading/unloading mechanism is the same as that of the first tray loading/unloading mechanism, and the first tray loading/unloading mechanism and the second tray loading/unloading mechanism are symmetrically arranged.
Furthermore, the tray translation mechanism comprises a second Z-axis guide rail horizontally arranged, a bearing plate in sliding fit with the second Z-axis guide rail, and a second motor for driving the bearing plate to slide along the second Z-axis guide rail.
Furthermore, the material tray distribution mechanism comprises a distribution rack, a first lifting cylinder arranged on the distribution rack, a second lifting support arranged at the output end of the first lifting cylinder, and a plurality of first suction nozzles arranged at the bottom of the second lifting support; product transport mechanism include first X axle electric jar, with first X axle electric jar sliding fit's first Y axle electric jar, set up in the first mounting bracket of first Y axle electric jar output, set up in rotating electrical machines on the first mounting bracket, set up in the adsorption plate of rotating electrical machines output and set up in a plurality of second suction nozzles on the adsorption plate.
Furthermore, the alcohol wiping device comprises a wiping rack, a product feeding mechanism arranged on the wiping rack along the Z-axis direction, an alcohol corner wiping mechanism arranged at one end of the product feeding mechanism, a before-overturning carrying mechanism and an overturning mechanism arranged at the other end of the product feeding mechanism, an after-overturning carrying mechanism arranged outside the overturning mechanism, an upper US transmission module and a second carrying manipulator arranged at the output end of the after-overturning carrying mechanism, an upper ultrasonic US cleaning mechanism arranged above the upper US transmission module and a lower ultrasonic US cleaning mechanism arranged below the second carrying manipulator; the product feeding mechanism comprises a Z-axis electric cylinder, an ultrathin air cylinder arranged at the output end of the Z-axis electric cylinder and a pen point arranged on the ultrathin air cylinder.
Further, alcohol angle wiping mechanism including clean the mounting bracket, set up in clean the second X axle electricity jar on the mounting bracket, set up in the second mounting panel of second X axle electricity jar below, set up in non-woven fabrics feed roll, a plurality of guide roll, receipts material roller, drive on the second mounting panel receipts material motor, set up in clamping jaw cylinder, the drive of second mounting panel lower part the clamping jaw cylinder goes up and down the slip table cylinder, set up in the alcohol injection valve of clamping jaw cylinder top and set up in the photoelectric detection sensor of second mounting panel below.
Furthermore, the upper ultrasonic US cleaning mechanism comprises an upper US frame, an upper US bearing plate arranged on the upper US frame and an upper ultrasonic US unit arranged on one side of the upper US frame far away from the lower ultrasonic US cleaning mechanism; the lower ultrasonic US cleaning mechanism comprises a lower US rack, a lower US bearing plate arranged on the lower US rack and a lower ultrasonic US unit arranged on one side of the lower US rack close to the upper ultrasonic US cleaning mechanism; the upper ultrasonic US unit and the lower ultrasonic US unit are opposite in direction; the second carrying manipulator comprises a second Z-axis module, a second Y-axis module in sliding fit with the second Z-axis module, a second lifting support arranged at the output end of the second Y-axis module, and a plurality of third suction nozzles arranged at the bottom of the second lifting support.
Further, dyestripping laminating device include with the third feed mechanism of alcohol wiping arrangement butt joint, set up in the dyestripping mechanism of third feed mechanism output, set up in the inboard laminating of dyestripping mechanism is counterpointed the pressurize mechanism, set up in the laminating is counterpointed the clean mechanism of light guide supersound US in the pressurize mechanism outside, set up in the light guide feed mechanism in the light guide supersound US clean mechanism outside, set up in dyestripping mechanism keeps away from the certified products discharge mechanism of third feed mechanism one end, set up in the laminating is counterpointed the nonconforming products discharge mechanism of pressurize mechanism outer end, set up in dyestripping mechanism with laminating manipulator between the pressurize mechanism is counterpointed in the laminating.
Further, tear film mechanism include third X axle module, with third X axle module sliding fit's third installation piece, set up in vacuum platform on the third installation piece, set up in vacuum platform is close to the viscidity angle piece and the optical fiber sensor of alcohol wiping arrangement one end, drive the angle jacking cylinder that viscidity angle piece goes up and down, drive the telescopic cylinder that plays foot jacking cylinder and set up in that viscidity angle piece both ends press from both sides the membrane cylinder along the removal of X axle direction.
Furthermore, the laminating alignment pressure maintaining mechanism comprises a marble platform, a fourth Z-axis module arranged on the marble platform, an X-axis linear motor in sliding fit with the fourth Z-axis module, a rotating platform arranged at the output end of the X-axis linear motor, a light guide body carrying platform arranged on the rotating platform, and a jacking pressure maintaining cylinder for driving the light guide body carrying platform to lift.
According to the film tearing cleaning equipment, the LCD is fed by the feeding device, the alcohol wiping device wipes partial alcohol of the LCD, the protective film on the bottom surface of the LCD is torn by the film tearing and laminating device, and then the light guide body is attached to one surface of the torn protective film, so that automatic feeding, alcohol wiping and film tearing and light guide body pasting are realized, automatic production is realized, labor is saved, and the product quality is stable.
Drawings
FIG. 1 is a schematic view of a device for cleaning a tear film of the present invention;
FIG. 2 is a schematic view of a feeding device of the film tearing cleaning equipment;
FIG. 3 is a schematic view of a first tray feeding/discharging mechanism of the apparatus for cleaning a tear film of the present invention;
FIG. 4 is a schematic view of a tray translation mechanism of the film tearing apparatus of the present invention;
FIG. 5 is a schematic view of a tray distribution mechanism of the device for cleaning and tearing film of the present invention;
FIG. 6 is a schematic view of a product handling mechanism of the clean tear film apparatus of the present invention;
FIG. 7 is a schematic view of an alcohol wiping device of the apparatus for cleaning a tear film of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 7 at A;
FIG. 9 is a schematic view of a product feed mechanism of the apparatus for cleaning a tear film of the present invention;
FIG. 10 is a schematic view of the alcohol wiping mechanism of the apparatus for cleaning a tear film of the present invention;
FIG. 11 is a schematic view of another direction of the alcohol wiping mechanism of the film tearing device for cleaning the film tearing device of the present invention;
FIG. 12 is a schematic view of a turnover mechanism of the film tearing apparatus of the present invention;
FIG. 13 is a schematic view of a tear film attachment apparatus of the cleaning tear film apparatus of the present invention;
FIG. 14 is a schematic view of a film tearing mechanism of the film tearing apparatus of the present invention;
FIG. 15 is a schematic view of a laminating, aligning and pressure maintaining mechanism of the film tearing apparatus according to the present invention;
labeled as: a feeding device 1, a feeding frame 10, a first tray feeding/discharging mechanism 11, a linear guide rail 110, a first lifting support 111, a first Z-axis slide rail 112, a first lifting plate 113, a positioning stop 114, a lifting ball screw 115, a lifting motor 116, a through hole 117, a tray translation mechanism 12, a second Z-axis guide rail 120, a bearing plate 121, a second motor 122, a second tray feeding/discharging mechanism 13, a tray distribution mechanism 14, a distribution frame 140, a first lifting cylinder 141, a second lifting support 142, a first suction nozzle 143, a product handling mechanism 15, a first X-axis electric cylinder 150, a first Y-axis electric cylinder 151, a first mounting frame 152, a rotating motor 153, an adsorption plate 154, a second suction nozzle 155, an industrial CCD camera 16,
the alcohol wiping device 2, the wiping frame 20, the product feeding mechanism 21, the Z-axis electric cylinder 210, the ultra-thin air cylinder 211, the pen suction head 212, the alcohol corner wiping mechanism 22, the wiping mounting frame 220, the second X-axis electric cylinder 221, the second mounting plate 222, the non-woven fabric feeding roller 223, the material receiving roller 2231, the non-woven fabric receiving motor 224, the guide roller 225, the clamping jaw air cylinder 226, the clamping jaw lifting and sliding table air cylinder 227, the alcohol injection valve 228, the photoelectric detection sensor 229, the pre-turnover conveying mechanism 23, the turnover mechanism 24, the turnover frame 240, the turnover bearing frame 241, the turnover bearing plate 242, the turnover motor 243, the vacuum chuck 244, the turnover lifting and sliding air cylinder 245, the post-turnover conveying mechanism 25, the second conveying manipulator 26, the second Z-axis module 261, the second Y-axis module 262, the second lifting and sliding frame 263, the third suction nozzle 264, the ultrasonic US cleaning mechanism 27, the upper US frame 270, the upper US bearing, an upper ultrasonic US unit 272, a lower ultrasonic US cleaning mechanism 28, a lower US frame 280, a lower US carrying plate 281, a lower ultrasonic US unit 282, an upper US transmission module 29,
the film tearing and laminating device comprises a film tearing and laminating device 3, a third feeding mechanism 31, a film tearing mechanism 32, a third X-axis module 320, a third mounting block 321, a vacuum platform 322, a viscous corner lifting block 323, an optical fiber sensor 324, a corner lifting cylinder 325, a telescopic cylinder 326, a film clamping cylinder 327, a laminating alignment pressure maintaining mechanism 33, a marble platform 330, a fourth Z-axis module 331, an X-axis linear motor 332, a rotating platform 333, a light guide body carrying platform 334, a lifting pressure maintaining cylinder 335, a light guide body ultrasonic US cleaning mechanism 34, a light guide body feeding mechanism 35, a qualified product discharging mechanism 36, a unqualified product discharging mechanism 37, a laminating manipulator 38 and a light guide body feeding mechanism 39.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention usually place when in use, and are only used for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
The following detailed explanation and description of the embodiments of the present invention are provided with reference to fig. 1 to 15:
the invention provides a cleaning and film tearing device which comprises a feeding device 1, an alcohol wiping device 2 and a film tearing and laminating device 3 which are arranged in sequence; the feeding device 1 comprises a feeding frame 10, a first tray feeding/discharging mechanism 11, a tray translation mechanism 12 and a second tray feeding/discharging mechanism 13 which are sequentially arranged on the feeding frame 10, a tray material distribution mechanism 14 and a product carrying mechanism 15 which are arranged above the tray translation mechanism 12, and an industrial CCD camera 16 which is arranged above the tray translation mechanism 12. After the LCD is fed by the feeding device 1 and local alcohol is wiped by the alcohol wiping device 2, the protective film on the bottom surface of the LCD is torn by the tearing film laminating device 3, and then the light guide body is attached to one surface of the torn protective film, so that automatic feeding, alcohol wiping and tearing film pasting of the light guide body are realized, automatic production is realized, labor is saved, and the product quality is stable; specifically, the multilayer product jacking material loading has been placed on first tray loading/unloading mechanism 11, gets into in tray translation mechanism 12, the product is including carrying the dish and setting up the LCD on carrying the dish, the LCD centre gripping of the superiors is carried extremely by product handling mechanism 15 on the alcohol wiping arrangement 2, charging tray feed mechanism 14 carries the charging tray centre gripping extremely 13 pile up neatly unloading of second tray loading/unloading mechanism, has realized the automatic material loading of product promptly.
The first tray feeding/discharging mechanism 11 includes a vertically arranged linear guide rail 110, a first lifting support 111 in sliding fit with the linear guide rail 110, a first Z-axis slide rail 112 arranged on the first lifting support 111, a first lifting plate 113 in sliding fit with the first Z-axis slide rail 112, a first X-axis cylinder driving the first lifting plate 113 to move along the first Z-axis slide rail 112, a lifting ball screw 115 in transmission fit with the first lifting support 111, and a lifting motor 116 driving the lifting ball screw 115 to rotate; a through hole 117 is formed in the middle of the first lifting plate 113, and three side edges of the first lifting plate 113 are respectively provided with a positioning stop 114; products are stacked on the first lifting plate 113 and are blocked and positioned by the positioning block 114, the lifting motor 116 drives the lifting ball screw 115 to rotate, and the first lifting support 111 and the first lifting plate 113 are driven to slide along the linear guide rail 110, so that the lifting and the falling of the products are realized, and the loading of the products is realized; then, the first X-axis cylinder drives the first lifting plate 113 to move along the first Z-axis slide rail 112, so as to transfer the product to the tray translation mechanism 12; the lifting motor 116 drives the first lifting bracket 111 and the first lifting plate 113 to be raised by one product height every time one product is taken.
In a preferred embodiment of the present invention, the second tray feeding/discharging mechanism 13 has the same structure as the first tray feeding/discharging mechanism 11, and the first tray feeding/discharging mechanism 11 and the second tray feeding/discharging mechanism 13 are symmetrically disposed. The second tray loading/unloading mechanism 13 is used for recovering the carrier tray taken away by the LCD and stacking the empty carrier tray.
The tray translation mechanism 12 includes a second Z-axis guide rail 120 horizontally disposed, a bearing plate 121 slidably engaged with the second Z-axis guide rail 120, and a second motor 122 driving the bearing plate 121 to slide along the second Z-axis guide rail 120.
The tray distribution mechanism 14 comprises a distribution frame 140, a first lifting cylinder 141 arranged on the distribution frame 140, a second lifting bracket 142 arranged at the output end of the first lifting cylinder 141, and a plurality of first suction nozzles 143 arranged at the bottom of the second lifting bracket 142; the first lifting cylinder 141 drives the second lifting support 142 to descend, after the first suction nozzles 143 absorb empty trays on the first tray loading/unloading mechanism 11, the first X-axis cylinder resets, the second motor 122 of the tray translation mechanism 12 drives the bearing plate 121 to move to a position below the first suction nozzles 143, the first lifting cylinder 141 drives the second lifting support 142 to descend to place the empty trays on the bearing plate 121, and the empty trays are transmitted to the second tray loading/unloading mechanism 13 by the tray translation mechanism 12 to be stacked.
The product carrying mechanism 15 includes a first X-axis electric cylinder 150, a first Y-axis electric cylinder 151 in sliding fit with the first X-axis electric cylinder 150, a first mounting frame 152 disposed at an output end of the first Y-axis electric cylinder 151, a rotating electrical machine 153 disposed on the first mounting frame 152, an adsorption plate 154 disposed at an output end of the rotating electrical machine 153, and a plurality of second suction nozzles 155 disposed on the adsorption plate 154. After the industrial CCD camera 16 takes a picture of a product, the first X-axis electric cylinder 150 is matched with the first Y-axis electric cylinder 151, the first mounting frame 152 is moved to the upper side of the product by the rotating motor 153, and the rotating motor 153 drives the first mounting frame 152 to rotate and adjust to a proper angle, and then descends to adsorb and convey the LCD to the alcohol wiping device 2.
The alcohol wiping device 2 comprises a wiping rack 20, a product feeding mechanism 21 arranged on the wiping rack 20 along the Z-axis direction, an alcohol corner wiping mechanism 22 arranged at one end of the product feeding mechanism 21, a before-turning conveying mechanism 23 and a turning mechanism 24 arranged at the other end of the product feeding mechanism 21, a after-turning conveying mechanism 25 arranged outside the turning mechanism 24, an upper US transmission module 29 and a second conveying manipulator 26 arranged at the output end of the after-turning conveying mechanism 25, an upper ultrasonic US cleaning mechanism 27 arranged above the upper US transmission module, and a lower ultrasonic US cleaning mechanism 28 arranged below the second conveying manipulator 26; the product feeding mechanism 21 comprises a Z-axis electric cylinder 210, an ultrathin air cylinder 211 arranged at the output end of the Z-axis electric cylinder 210, and a pen suction head 212 arranged on the ultrathin air cylinder 211. The product carrying mechanism 15 carries the LCD to the feeding mechanism 21 in an adsorption manner, the feeding mechanism 21 forwards transmits the LCD to the alcohol corner wiping mechanism 22, the alcohol corner wiping mechanism 22 wipes alcohol on the edge of one surface of the LCD film, the LCD is carried to the turnover mechanism 24 by the transport mechanism 23 before turnover, the LCD is turned over by 180 degrees by the turnover mechanism 24 and then carried to the upper ultrasonic US cleaning mechanism 27 by the transport mechanism 25 after turnover, when the LCD is forwards transmitted by the upper US transmission module 29, the upper ultrasonic US cleaning mechanism 27 ultrasonically cleans the upper surface, then the second carrying manipulator 26 carries the LCD in an adsorption manner, and the lower ultrasonic US cleaning mechanism 28 ultrasonically cleans the lower surface and then enters the film tearing and laminating device 3.
The angle mechanism 22 is wiped to alcohol includes wipes mounting bracket 220, set up in wipe the second X axle electric cylinder 221 on the mounting bracket 220, set up in second mounting panel 222 of second X axle electric cylinder 221 below, set up in non-woven fabrics feed roll 223 on the second mounting panel 222, a plurality of guide roll 225, receipts material roller 2231, drive receive material roller 2231 pivoted non-woven fabrics receives motor 224, set up in clamping jaw cylinder 226, the drive of second mounting panel 222 lower part clamping jaw cylinder 227 that clamping jaw cylinder 226 goes up and down, set up in alcohol injection valve 228 of clamping jaw cylinder 226 top and set up in the photoelectric detection sensor 229 of second mounting panel 222 below. The non-woven fabrics is received the drive of motor 224 receive the material roller 2231 and is rotated, the non-woven fabrics process a plurality of guide rolls 225 direction, alcohol injection valve 228 spouts alcohol to the non-woven fabrics on, second X axle electric cylinder 221 drive second mounting panel 222 removes to the LCD top, clamping jaw lift slip table cylinder 227 drive clamping jaw cylinder 226 descends, wipes LCD along wiping the orbit, wipes the completion back, second X axle electric cylinder 221 clamping jaw cylinder 226 etc. resets, and the standby is wiped next product.
The turnover mechanism 24 includes a turnover frame 240, a turnover carrier 241 and a turnover carrier 242 which are disposed on the turnover frame 240, a turnover motor 243 for driving the turnover carrier 241 to turn over, a plurality of vacuum suction cups 244 disposed on the turnover carrier 241, and a turnover lift cylinder 245 for driving the turnover carrier 242 to lift. The carrying mechanism 23 carries the LCD to the overturning bearing frame 241 before overturning, the plurality of vacuum suction cups 244 adsorb and fix the LCD, the overturning lifting cylinder 245 drives the overturning bearing plate 242 to be lifted to be flush with the overturning bearing frame 241, the overturning motor 243 drives the overturning bearing frame 241 to overturn by 180 degrees, the LCD falls onto the overturning bearing plate 242, and therefore automatic overturning of the LCD is completed.
The upper ultrasonic US cleaning mechanism 27 comprises an upper US frame 270, an upper US carrying plate 271 arranged on the upper US frame 270, and an upper ultrasonic US unit 272 arranged on the side of the upper US frame 270 away from the lower ultrasonic US cleaning mechanism 28; the lower ultrasonic US cleaning mechanism 28 comprises a lower US frame 280, a lower US carrying plate 281 disposed on the lower US frame 280, and a lower ultrasonic US unit 282 disposed on a side of the lower US frame 280 adjacent to the upper ultrasonic US cleaning mechanism 27; the upper ultrasound US unit 272 and the lower ultrasound US unit 282 are in opposite directions; the upper ultrasonic US unit 272 and the lower ultrasonic US unit 282 ultrasonically clean the upper and lower surfaces of the LCD, respectively, and after cleaning, ensure that the LCD is dust-free.
The second transfer robot 26 includes a second Z-axis module 261, a second Y-axis module 262 slidably engaged with the second Z-axis module 261, a second lifting frame 263 disposed at an output end of the second Y-axis module 262, and a plurality of third suction nozzles 264 disposed at a bottom of the second lifting frame 263.
The film tearing and laminating device 3 comprises a third feeding mechanism 31 butted with the alcohol wiping device 2, a film tearing mechanism 32 arranged at the output end of the third feeding mechanism 31, a laminating alignment pressure maintaining mechanism 33 arranged at the inner side of the film tearing mechanism 32, and a light guide body ultrasonic US cleaning mechanism 34 arranged at the outer side of the laminating alignment pressure maintaining mechanism 33, set up in the light guide body feed mechanism 35 in the clean mechanism 34 outside of light guide body supersound US, set up in dyestripping mechanism 32 is kept away from qualified product discharge mechanism 36 of third feed mechanism 31 one end, set up in the laminating is counterpointed unqualified product discharge mechanism 37 of pressurize mechanism 33 outer end, set up in dyestripping mechanism 32 with laminating manipulator 38 between the pressurize mechanism 33 and with the light guide body transport extremely the light guide body feed mechanism 39 of pressurize mechanism 33 is counterpointed in the laminating. Third feed mechanism 31 carries LCD extremely tear film mechanism 32 department, tear film mechanism 32 tears the protection film of product bottom surface, and the light guide body is followed light guide body feed mechanism 35 feeding, warp the clean back of light guide body supersound US cleaning mechanism 34, by light guide body feed mechanism 39 carries extremely on laminating counterpoint pressurize mechanism 33, the LCD centre gripping after laminating manipulator 38 will tear the film, laminating manipulator 38 whereabouts is placed LCD on the light guide body to the certain time of pressurize, both accomplished automatic tear film and attached light guide body.
The film tearing mechanism 32 comprises a third X-axis module 320, a third mounting block 321 in sliding fit with the third X-axis module 320, a vacuum platform 322 arranged on the third mounting block 321, a viscous lifting block 323 and an optical fiber sensor 324 arranged at one end of the vacuum platform 322 close to the alcohol wiping device 2, a lifting cylinder 325 for driving the viscous lifting block 323 to lift, a telescopic cylinder 326 for driving the lifting cylinder 325 to move along the X-axis direction, and two film clamping cylinders 327 arranged at two ends of the viscous lifting block 323. LCD places after fixing a position on vacuum platform 322, rise angle jacking cylinder 325 drive viscidity rising angle piece 323 rises, telescopic cylinder 326 drive rise foot jacking cylinder 325 carries out the rising angle of protection film along X axle direction round trip movement, optical fiber sensor 324 detects the successful back at protection film rising angle, two press from both sides membrane cylinder 327 and stretch out, with the protection film centre gripping, then laminating manipulator 38 is followed the LCD centre gripping third feed mechanism 31 feed direction removes, can tear the protection film of LCD bottom surface.
The laminating alignment pressure maintaining mechanism 33 includes a marble platform 330, a fourth Z-axis module 331 disposed on the marble platform 330, an X-axis linear motor 332 slidably engaged with the fourth Z-axis module 331, a rotary platform 333 disposed at an output end of the X-axis linear motor 332, a light guide carrier 334 disposed on the rotary platform 333, and a jacking pressure maintaining cylinder 335 for driving the light guide carrier 334 to move up and down. The light guide body is placed on the light guide body carrier 334, an industrial CCD camera of the laminating part is arranged above the laminating alignment pressure maintaining mechanism 33, after the light guide body is photographed and detected, the rotating platform 333 drives the light guide body carrier 334 to rotate, the position of the light guide body is adjusted to be an accurate position, the laminating manipulator 38 descends to laminate the LCD on the light guide body and keeps a certain time, after the laminating is completed, the industrial CCD camera of the laminating part photographs and detects the product again, the product is detected to be qualified, the laminating manipulator 38 carries the qualified product to the qualified product discharging mechanism 36 to discharge, the product is detected to be unqualified, and the product is carried to the unqualified product discharging mechanism 37 by the laminating manipulator 38 to discharge.
According to the film tearing cleaning equipment, after the LCD is fed by the feeding device 1 and the local alcohol of the LCD is wiped by the alcohol wiping device 2, the protective film on the bottom surface of the LCD is torn by the film tearing and attaching device 3, and then the light guide body is attached to one surface of the torn protective film, so that automatic feeding, alcohol wiping and film tearing and attaching of the light guide body are realized, automatic production is realized, labor is saved, and the product quality is stable.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and those skilled in the art can make many variations and modifications of the present invention without departing from the scope of the present invention by using the method disclosed in the above description, and the scope of the present invention is defined by the appended claims.
Claims (10)
1. A clean dyestripping equipment which characterized in that: comprises a feeding device, an alcohol wiping device and a film tearing and fitting device which are arranged in sequence; the feeding device comprises a feeding rack, a first tray feeding/discharging mechanism, a tray translation mechanism and a second tray feeding/discharging mechanism which are sequentially arranged on the feeding rack, a material tray distributing mechanism and a product carrying mechanism which are arranged above the tray translation mechanism, and an industrial CCD camera which is arranged above the tray translation mechanism.
2. The apparatus for cleaning a tear film of claim 1, wherein: the first tray loading/unloading mechanism comprises a vertically arranged linear guide rail, a first lifting support in sliding fit with the linear guide rail, a first Z-axis slide rail arranged on the first lifting support, a first lifting plate in sliding fit with the first Z-axis slide rail, a first X-axis cylinder for driving the first lifting plate to move along the first Z-axis slide rail, a lifting ball screw in transmission fit with the first lifting support and a lifting motor for driving the lifting ball screw to rotate; a through hole is formed in the middle of the first lifting plate, and three side edges of the first lifting plate are respectively provided with a positioning stop block; the structure of the second tray loading/unloading mechanism is the same as that of the first tray loading/unloading mechanism, and the first tray loading/unloading mechanism and the second tray loading/unloading mechanism are symmetrically arranged.
3. The apparatus for cleaning a tear film of claim 1, wherein: the tray translation mechanism comprises a second Z-axis guide rail horizontally arranged, a bearing plate in sliding fit with the second Z-axis guide rail and a second motor for driving the bearing plate to slide along the second Z-axis guide rail.
4. The apparatus for cleaning a tear film of claim 1, wherein: the charging tray distribution mechanism comprises a distribution rack, a first lifting cylinder arranged on the distribution rack, a second lifting support arranged at the output end of the first lifting cylinder, and a plurality of first suction nozzles arranged at the bottom of the second lifting support; product transport mechanism include first X axle electric jar, with first X axle electric jar sliding fit's first Y axle electric jar, set up in the first mounting bracket of first Y axle electric jar output, set up in rotating electrical machines on the first mounting bracket, set up in the adsorption plate of rotating electrical machines output and set up in a plurality of second suction nozzles on the adsorption plate.
5. The apparatus for cleaning a tear film of claim 1, wherein: the alcohol wiping device comprises a wiping rack, a product feeding mechanism arranged on the wiping rack along the Z-axis direction, an alcohol corner wiping mechanism arranged at one end of the product feeding mechanism, a before-overturning carrying mechanism and an overturning mechanism arranged at the other end of the product feeding mechanism, an after-overturning carrying mechanism arranged outside the overturning mechanism, an upper US transmission module and a second carrying manipulator arranged at the output end of the after-overturning carrying mechanism, an upper ultrasonic US cleaning mechanism arranged above the upper US transmission module and a lower ultrasonic US cleaning mechanism arranged below the second carrying manipulator; the product feeding mechanism comprises a Z-axis electric cylinder, an ultrathin cylinder arranged at the output end of the Z-axis electric cylinder and a pen point arranged on the ultrathin cylinder.
6. The apparatus for cleaning a tear film of claim 5, wherein: alcohol wipes angle mechanism including wiping the mounting bracket, set up in wipe the second X axle electric jar on the mounting bracket, set up in the second mounting panel of second X axle electric jar below, set up in non-woven fabrics feed roll, a plurality of guide roll, receipts material roller, drive on the second mounting panel receipts material motor of material roller pivoted non-woven fabrics, set up in clamping jaw cylinder, the drive of second mounting panel lower part clamping jaw cylinder goes up and down the slip table cylinder, set up in the alcohol jet valve of clamping jaw cylinder top and set up in the photoelectric detection sensor of second mounting panel below.
7. The apparatus for cleaning a tear film of claim 5, wherein: the upper ultrasonic US cleaning mechanism comprises an upper US rack, an upper US bearing plate arranged on the upper US rack and an upper ultrasonic US unit arranged on one side of the upper US rack far away from the lower ultrasonic US cleaning mechanism; the lower ultrasonic US cleaning mechanism comprises a lower US rack, a lower US bearing plate arranged on the lower US rack and a lower ultrasonic US unit arranged on one side of the lower US rack close to the upper ultrasonic US cleaning mechanism; the upper ultrasonic US unit and the lower ultrasonic US unit are opposite in direction; the second carrying manipulator comprises a second Z-axis module, a second Y-axis module in sliding fit with the second Z-axis module, a second lifting support arranged at the output end of the second Y-axis module, and a plurality of third suction nozzles arranged at the bottom of the second lifting support.
8. The apparatus for cleaning a tear film of claim 1, wherein: dyestripping laminating device include with the third feed mechanism of alcohol wiping arrangement butt joint, set up in the dyestripping mechanism of third feed mechanism output, set up in dyestripping mechanism inboard laminating counterpoint pressurize mechanism, set up in the laminating counterpoint the clean mechanism of light conductor supersound US in the pressurize mechanism outside, set up in the light conductor feed mechanism in the clean mechanism outside of light conductor supersound US, set up in dyestripping mechanism keeps away from the certified products discharge mechanism of third feed mechanism one end, set up in the laminating counterpoint the nonconforming die discharge mechanism of pressurize mechanism outer end, set up in dyestripping mechanism with laminating manipulator between the pressurize mechanism is counterpointed in the laminating.
9. The apparatus for cleaning a tear film of claim 8, wherein: dyestripping mechanism include third X axle module, with third X axle module sliding fit's third installation piece, set up in vacuum platform on the third installation piece, set up in vacuum platform is close to the viscidity angle piece and the optical fiber sensor of alcohol wiping arrangement one end, the drive the viscidity plays angle jacking cylinder, the drive that the angle piece goes up and down it follows the telescopic cylinder that X axle direction removed and set up in two double-layered membrane cylinders at viscidity angle piece both ends to play foot jacking cylinder.
10. The apparatus for cleaning a tear film of claim 8, wherein: the laminating alignment pressure maintaining mechanism comprises a marble platform, a fourth Z-axis module arranged on the marble platform, an X-axis linear motor in sliding fit with the fourth Z-axis module, a rotating platform arranged at the output end of the X-axis linear motor, a light guide body carrying platform arranged on the rotating platform and a jacking pressure maintaining cylinder for driving the light guide body carrying platform to lift.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911183897.5A CN110937200A (en) | 2019-11-27 | 2019-11-27 | Clean dyestripping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911183897.5A CN110937200A (en) | 2019-11-27 | 2019-11-27 | Clean dyestripping equipment |
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| CN110937200A true CN110937200A (en) | 2020-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911183897.5A Pending CN110937200A (en) | 2019-11-27 | 2019-11-27 | Clean dyestripping equipment |
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| CN (1) | CN110937200A (en) |
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| CN110844230A (en) * | 2019-11-27 | 2020-02-28 | 苏州贝爱特自动化科技有限公司 | Attached equipment of clean dyestripping |
| CN111632947A (en) * | 2020-06-02 | 2020-09-08 | 深圳市八零联合装备有限公司 | Dry cleaning machine |
| CN111939477A (en) * | 2020-09-16 | 2020-11-17 | 杨振富 | Full-automatic cardiac pacemaker |
| CN116119330A (en) * | 2022-12-27 | 2023-05-16 | 太仓通利机械设备有限公司 | Film tearing machine and working method thereof |
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| CN116119330B (en) * | 2022-12-27 | 2024-06-11 | 太仓通利机械设备有限公司 | Film tearing machine |
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