CN110923860B - Automatic processing method and system for return flowers and return strips - Google Patents
Automatic processing method and system for return flowers and return strips Download PDFInfo
- Publication number
- CN110923860B CN110923860B CN201911179118.4A CN201911179118A CN110923860B CN 110923860 B CN110923860 B CN 110923860B CN 201911179118 A CN201911179118 A CN 201911179118A CN 110923860 B CN110923860 B CN 110923860B
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- China
- Prior art keywords
- cotton
- returning
- sliver
- return
- processor
- Prior art date
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Links
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 229920000742 Cotton Polymers 0.000 claims abstract description 163
- 238000003860 storage Methods 0.000 claims abstract description 31
- 238000007664 blowing Methods 0.000 claims abstract description 24
- 239000000835 fiber Substances 0.000 claims abstract description 20
- 238000009960 carding Methods 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 238000001914 filtration Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 238000002513 implantation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009987 spinning Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/40—Feeding apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/82—Arrangements for confining or removing dust, fly or the like
- D01G15/825—Arrangements for confining or removing dust, fly or the like by suction or blowing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G23/00—Feeding fibres to machines; Conveying fibres between machines
- D01G23/08—Air draught or like pneumatic arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
- D01G9/16—Feeding arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to an automatic processing method of a return sliver, which comprises the steps of conveying the return sliver generated by a carding machine and a blowing system to a return sliver processor through a cotton conveying pipeline and a cotton conveying fan, and outputting the return sliver processor to a multi-bin cotton mixer of the blowing system after cotton feeding, conveying, tearing and loosening; the multi-bin cotton mixer of the cleaning system controls the output of the reversing and sliver-returning processor through the pressure in the multi-bin cotton mixer. The cotton returning and sliver returning processor further comprises a cotton storage module with a cotton position detection function, a sensor for sensing the returning and sliver returning is arranged at the input end of the cotton conveying pipeline, and the cotton storage module controls the suction of the returning and sliver returning through cotton position detection. The invention has the beneficial effects that effective fibers such as the return paper strip and the like are automatically conveyed back to the blowing-carding system production line after being treated, so that the fiber damage is reduced, the workload of turning workers is saved, and the production cost is reduced.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and particularly relates to an automatic processing method and system for a return flower strip.
Background
The generation of the return sliver is unavoidable in the whole process production process of spinning mills. At present, the mode of processing the return cotton sliver in a spinning mill has two modes, namely, the return cotton sliver is manually fed into waste cotton processing equipment to be processed into cotton bales; secondly, the manual feeding blowing system has the problems of inconvenient operation and high fiber damage.
The existing processing of the paperback and the strip has the following problems:
(1) The fiber damage of the re-packed and utilized return paper is large after multiple times of striking.
(2) The processing operation of the return paper strip is inconvenient and the labor cost is high.
In Chinese patent literature, the invention name is a full-flow intelligent spinning system for classifying, circulating, collecting and paying back flowers, and the publication number is CN110016741A, which discloses that on the basis of the existing intelligent spinning equipment, a cotton cleaning and dust filtering device, a cotton returning packer and a tail yarn cleaner, the back flowers generated by the intelligent spinning equipment system are conveyed to the cotton cleaning and dust filtering device for filtering and impurity removing in a pipeline suction and collection and transportation mode, and the filtered and impurity-removed fibers are conveyed to the packer for packing. The scheme is suitable for automatic recovery of the return flowers of the whole textile mill, the whole equipment occupies large space, and the re-packed return flowers are large in fiber damage after repeated striking.
Disclosure of Invention
In order to solve the technical problems, the invention provides an automatic processing method and an automatic processing system for the return paper clip, and aims to automatically convey effective fibers such as the return paper clip and the like back to a blowing-carding system production line after being processed, reduce fiber damage, save the workload of a lathe worker and reduce production cost.
The technical scheme of the invention is as follows:
the automatic processing method of the return sliver includes that the return sliver generated by a carding machine and a blowing system is conveyed to a return sliver processor through a cotton conveying pipeline and a cotton conveying fan, and the return sliver processor is conveyed to a multi-bin cotton mixer of the blowing system after cotton feeding, conveying, tearing and opening; the multi-bin cotton mixer of the cleaning system controls the output of the reversing and sliver-returning processor through the pressure in the multi-bin cotton mixer.
Compared with the prior art, the scutcher produced by the blowing-carding system is automatically connected into the scutcher processor through the cotton conveying pipeline, and is connected into the blowing system after being processed by the scutcher processor, and the blowing system controls the output of the scutcher processor through pressure; the whole set of system realizes seamless access to the cleaning system after the processing of the return flowers and the return strips, and occupies small space.
Based on the scheme, the invention also makes the following improvements:
further, the cotton returning and sliver returning processor further comprises a cotton storage module with a cotton position detection function, a sensor for sensing the cotton returning and sliver returning is arranged at the input end of the cotton conveying pipeline, and the cotton storage module controls the suction of the cotton returning and sliver returning through cotton position detection. In the technical improvement, the return strip processor has a strip storage function, and realizes automatic induction suction of return strips through material level detection and sensor detection, thereby realizing staged operation of equipment and reducing energy consumption.
The invention also discloses an automatic processing system for the return sliver, which comprises a cotton conveying pipeline connected with the carding machine and the return sliver outlet of the blowing system, a cotton conveying fan arranged on the cotton conveying pipeline, a return sliver processor connected with the cotton conveying pipeline, a multi-bin cotton mixing machine connected with the outlet of the return sliver processor through the cotton conveying pipeline, and a control system; the flower and sliver returning processor comprises a cotton storage module and a flower and sliver returning processing module; the control system comprises a pressure sensor arranged on the multi-bin cotton mixing machine of the blowing system, and the returning and sliver returning processor is controlled and output by the pressure sensor.
Further, the control system also comprises a sensor, a cotton position photoelectric switch and an electromagnetic valve, wherein the sensor is arranged at the inlet of the cotton conveying pipeline and used for sensing the return sliver, the cotton position photoelectric switch is arranged in the cotton storage module, the electromagnetic valve is arranged at the outlet of the return sliver processor, and the electromagnetic valve is controlled to be switched by the pressure sensor; the cotton position photoelectric switch controls the suction of the cotton returning strip at the inlet of the cotton conveying pipeline.
Further, the cotton storage module comprises a cotton storage box, a fiber separator arranged on the cotton storage box, a dust filtering pipeline connected with the cotton storage box, a lower cotton box arranged below the cotton storage box and a feeding roller arranged in the lower cotton box. In the technical improvement, the four sides of the fiber separator are exhausted, and the air outlet is connected with the dust filtering pipeline, so that the impurity removal of the return flowers and the return strips is realized.
Further, the return-strip processing module comprises a feeding flat curtain, a cotton pressing roller, two pairs of cotton feeding rollers and an opening roller, wherein the feeding flat curtain is used for processing the return strip. In the technical improvement, the feeding flat curtain and the cotton pressing roller control the conveying, and the cotton returning and stripping fiber is not damaged; the two pairs of cotton feeding rollers are matched, so that the strip can be easily broken; opening roller, soft to the fibre opening.
Further, the opening roller comprises a plurality of arc-shaped comb needle plates and comb needles implanted on the comb needle plates; the implantation angle of the comb needle is 65-90 degrees. In the technical improvement, the traditional card clothing is mainly used for processing fiber bundles or fiber layers, is not suitable for cotton blocks with larger return strips, and is provided with an opening roller consisting of a comb needle plate with an implanted comb needle for realizing soft opening of the return strips; in addition, in order to facilitate the output of the return sliver, a card wire with a large angle is used.
Further, the plurality of arc-shaped comb needle plates are divided into two groups, one group of comb needle plates is a light plate, comb needles are implanted on one group of comb needle plates, and the two groups of comb needle plates are distributed uniformly in a staggered mode. In the technical improvement, in order to prevent the winding of the strip, two kinds of comb needle plates are arranged, one kind of comb needle plate does not have comb needles, and the other kind of comb needle plate has comb needles; the two comb needle plates are uniformly staggered.
The invention has the beneficial effects that: effective fibers such as the return paper strip are automatically conveyed back to the blowing-carding system production line after being treated, so that the fiber damage is reduced, the workload of a lathe worker is saved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
fig. 3 is a schematic cross-sectional view of the opening roller of the present invention.
In the figure, 1, a carding machine is provided with a return sliver outlet; 2. a flower returning strip outlet of the flower cleaning system; 3. cotton conveying fan; 4. a machine for processing the return flowers and strips; 5. an electromagnetic valve; 6. a flower returning strip inlet of the flower cleaning system; 7. cotton conveying pipeline; 41. a cotton storage box; 42. a fiber separator; 43. a dust filtering pipeline; 44. discharging cotton boxes; 45. a cotton position photoelectric switch; 46. a feed roller; 47. feeding a flat curtain; 48. a cotton pressing roller; 49. a cotton feeding roller; 50. an opening roller; 501. a comb needle; 502. comb needle plate.
Detailed Description
The automatic processing method of the return sliver includes that the return sliver generated by a carding machine and a blowing system is conveyed to a return sliver processor through a cotton conveying pipeline and a cotton conveying fan, and the return sliver processor is conveyed to a multi-bin cotton mixer of the blowing system after cotton feeding, conveying, tearing and opening; the multi-bin cotton mixer of the cleaning system controls the output of the reversing and sliver-returning processor through the pressure in the multi-bin cotton mixer. The cotton returning and sliver returning processor further comprises a cotton storage module with a cotton position detection function, a sensor for sensing the returning and sliver returning is arranged at the input end of the cotton conveying pipeline, and the cotton storage module controls the suction of the returning and sliver returning through cotton position detection.
As shown in fig. 1 and 2, an automatic processing system for the return sliver comprises a cotton conveying pipeline 7 for connecting a carding machine return sliver outlet 1 and a blowing system return sliver outlet 2, a cotton conveying fan 3 arranged on the cotton conveying pipeline 7, a return sliver processor 4 connected with the cotton conveying pipeline 7, a multi-bin cotton mixing machine (not shown in the figure) of the blowing system, and a control system, wherein the outlet of the return sliver processor 4 is connected with the blowing system through the cotton conveying pipeline 7; the flower and sliver returning processor comprises a cotton storage module and a flower and sliver returning processing module; the control system comprises a pressure sensor arranged on the multi-bin cotton mixing machine of the blowing system, and the back-blowing and back-slivering processor is controlled by the pressure sensor to output; the cotton-position photoelectric switch is arranged in the cotton storage module, and the electromagnetic valve 5 is arranged at the outlet of the cotton-returning strip processor, and the electromagnetic valve 5 is controlled to be switched by the pressure sensor; the cotton position photoelectric switch controls the suction of the cotton returning strip at the inlet of the cotton conveying pipeline.
As shown in fig. 2, the cotton storage module includes a cotton storage tank 41, a fiber separator 42 disposed on the cotton storage tank 41, a dust filtering pipe 43 connected with the cotton storage tank 41, a lower cotton tank 44 disposed below the cotton storage tank, and a feeding roller 46 disposed in the lower cotton tank 44. The return sliver treating module comprises a feeding flat curtain 47 for treating the return sliver, a cotton pressing roller 48, two pairs of cotton feeding rollers 49 and an opening roller 50. As shown in fig. 3, the opening roller includes a plurality of arc-shaped comb plates 502 and comb pins 501 implanted on the comb plates; the comb needle 501 is implanted at an angle of 65 ° -90 °. The plurality of arc-shaped comb needle plates are divided into two groups, one group of comb needle plates is a light plate, comb needles are implanted on one group of comb needle plates, and the two groups of comb needle plates are distributed uniformly in a staggered manner. In the embodiment, the number of the comb needle plates with the comb needles is the same as that of the comb needle plates without the comb needles, and the two comb needle plates are staggered; in addition, 2 comb needle plates without comb needles can be arranged between the comb needle plates with comb needles, and the comb needle plates are specifically arranged according to the characteristics of the return sliver.
The basic workflow of the system is as follows:
the cotton returning and sliver returning produced in the cotton carding process and the blowing process is sucked into the cotton conveying pipeline automatically via the sensor in the inlet of the cotton conveying pipeline, and the cotton returning and sliver returning is conveyed to the lower cotton box of the cotton returning and sliver returning processor via the cotton conveying fan, and the lower cotton box has cotton position photoelectric switch to control the suction of the cotton returning and sliver returning in the inlet of the conveying pipeline.
The feeding of the return sliver in the return sliver processor is controlled by the pressure of a multi-bin cotton mixing machine of the blowing system, when the multi-bin cotton is to be blown, the feeding roller of the lower cotton box rotates, and an electromagnetic valve at the outlet is opened, so that the return sliver processor starts to work; the treated fiber is conveyed into a multi-bin cotton mixer of a cleaning system through a cotton conveying pipeline. When the multi-bin cotton mixer stops cotton feeding, the feeding roller stops working, the cotton returning and sliver returning processor stops working, and the electromagnetic valve is closed at the same time.
Claims (5)
1. An automatic processing system for a return paper strip is characterized in that: the cotton conveying device comprises a cotton conveying pipeline connected with a carding machine and a cotton return strip outlet of a blowing system, a cotton conveying fan arranged on the cotton conveying pipeline, a cotton return strip processor connected with the cotton conveying pipeline, a multi-bin cotton mixing machine connected with the blowing system through the cotton conveying pipeline, and a control system; the flower and sliver returning processor comprises a cotton storage module and a flower and sliver returning processing module; the control system comprises a pressure sensor arranged on the multi-bin cotton mixing machine of the blowing system, and the back-blowing and back-slivering processor is controlled by the pressure sensor to output;
the control system also comprises a sensor, a cotton position photoelectric switch and an electromagnetic valve, wherein the sensor is arranged at the inlet of the cotton conveying pipeline and used for sensing the reversing and sliver returning, the cotton position photoelectric switch is arranged in the cotton storage module, the electromagnetic valve is arranged at the outlet of the reversing and sliver returning processor, and the electromagnetic valve is controlled to be switched by the pressure sensor; the cotton position photoelectric switch controls the suction of a cotton returning strip at the inlet of the cotton conveying pipeline;
the cotton storage module comprises a cotton storage box, a fiber separator arranged on the cotton storage box, a dust filtering pipeline connected with the cotton storage box, a lower cotton box positioned below the cotton storage box and a feeding roller arranged in the lower cotton box;
the reversing and strip-returning processing module comprises an opening roller, wherein the opening roller comprises a plurality of arc-shaped comb needle plates and comb needles implanted on the comb needle plates; the implantation angle of the comb needle is 65-90 degrees.
2. The automatic processing system for the return trip of a flower as defined in claim 1, wherein: the return sliver treatment module further comprises a feeding flat curtain, a cotton pressing roller and two pairs of cotton feeding rollers for treating the return sliver.
3. The automatic processing system for the return trip of a flower as defined in claim 1, wherein: the plurality of arc-shaped comb needle plates are divided into two groups, one group of comb needle plates is a light plate, comb needles are implanted on one group of comb needle plates, and the two groups of comb needle plates are distributed uniformly in a staggered manner.
4. An automatic processing method of a tie-back strip based on the tie-back strip automatic processing system of any one of claims 1 to 3; the method is characterized in that: the cotton returning and sliver returning generated by the carding machine and the blowing system is conveyed to a cotton returning sliver processor through a cotton conveying pipeline and a cotton conveying fan, and the cotton returning sliver processor is conveyed to a multi-bin cotton mixer of the blowing system after cotton feeding, conveying, tearing and opening; the multi-bin cotton mixer of the cleaning system controls the output of the reversing and sliver-returning processor through the pressure in the multi-bin cotton mixer.
5. The automatic processing method for the return trip according to claim 4, wherein: the cotton returning and sliver returning processor further comprises a cotton storage module with a cotton position detection function, a sensor for sensing the returning and sliver returning is arranged at the input end of the cotton conveying pipeline, and the cotton storage module controls the suction of the returning and sliver returning through cotton position detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911179118.4A CN110923860B (en) | 2019-11-27 | 2019-11-27 | Automatic processing method and system for return flowers and return strips |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911179118.4A CN110923860B (en) | 2019-11-27 | 2019-11-27 | Automatic processing method and system for return flowers and return strips |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110923860A CN110923860A (en) | 2020-03-27 |
| CN110923860B true CN110923860B (en) | 2024-03-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911179118.4A Active CN110923860B (en) | 2019-11-27 | 2019-11-27 | Automatic processing method and system for return flowers and return strips |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110923860B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101058904A (en) * | 2007-05-29 | 2007-10-24 | 青岛合力纤维有限公司 | Pure rabbit hair carding sett frame |
| CN201512616U (en) * | 2009-05-26 | 2010-06-23 | 光山白鲨针布有限公司 | Cotton spinning cove plate needle cloth |
| CN203247358U (en) * | 2013-05-20 | 2013-10-23 | 浙江新棉纺织有限公司 | Carding machine card clothing |
| CN103643355A (en) * | 2013-11-29 | 2014-03-19 | 山东新力环保材料有限公司 | Novel carding machine |
| CN206512341U (en) * | 2016-12-05 | 2017-09-22 | 卓郎（常州）纺织机械有限公司 | It is a kind of to prevent from rotating the structure that roller card clothing winds fiber |
| CN107419375A (en) * | 2017-08-31 | 2017-12-01 | 湖北双迅纺织有限公司 | A kind of waste cotton treatment method |
| CN109023605A (en) * | 2018-08-21 | 2018-12-18 | 金轮针布(江苏)有限公司 | Flat clothing for carding machine item |
| CN208250486U (en) * | 2018-05-07 | 2018-12-18 | 安徽圣佳服装辅料科技有限公司 | Non-woven fabric production line waste recovery utilizes system |
| CN212560566U (en) * | 2019-11-27 | 2021-02-19 | 青岛宏大纺织机械有限责任公司 | Automatic processing system for Chinese style paper clip |
-
2019
- 2019-11-27 CN CN201911179118.4A patent/CN110923860B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101058904A (en) * | 2007-05-29 | 2007-10-24 | 青岛合力纤维有限公司 | Pure rabbit hair carding sett frame |
| CN201512616U (en) * | 2009-05-26 | 2010-06-23 | 光山白鲨针布有限公司 | Cotton spinning cove plate needle cloth |
| CN203247358U (en) * | 2013-05-20 | 2013-10-23 | 浙江新棉纺织有限公司 | Carding machine card clothing |
| CN103643355A (en) * | 2013-11-29 | 2014-03-19 | 山东新力环保材料有限公司 | Novel carding machine |
| CN206512341U (en) * | 2016-12-05 | 2017-09-22 | 卓郎（常州）纺织机械有限公司 | It is a kind of to prevent from rotating the structure that roller card clothing winds fiber |
| CN107419375A (en) * | 2017-08-31 | 2017-12-01 | 湖北双迅纺织有限公司 | A kind of waste cotton treatment method |
| CN208250486U (en) * | 2018-05-07 | 2018-12-18 | 安徽圣佳服装辅料科技有限公司 | Non-woven fabric production line waste recovery utilizes system |
| CN109023605A (en) * | 2018-08-21 | 2018-12-18 | 金轮针布(江苏)有限公司 | Flat clothing for carding machine item |
| CN212560566U (en) * | 2019-11-27 | 2021-02-19 | 青岛宏大纺织机械有限责任公司 | Automatic processing system for Chinese style paper clip |
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| Publication number | Publication date |
|---|---|
| CN110923860A (en) | 2020-03-27 |
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