CN211057306U

CN211057306U - Simple blowing-carding unit for spinning

Info

Publication number: CN211057306U
Application number: CN201921617850.0U
Authority: CN
Inventors: 赵平刚
Original assignee: Shaanxi Qin Yuan Textile Co ltd
Current assignee: Shaanxi Qin Yuan Textile Co ltd
Priority date: 2019-09-26
Filing date: 2019-09-26
Publication date: 2020-07-21
Anticipated expiration: 2029-09-26

Abstract

The utility model discloses a simple blowing-carding unit for spinning, which comprises a reciprocating plucker, a biaxial flow opener, a multi-bin cotton mixer, a dust removal box, a cotton feeding box, a carding machine and a controller, wherein the reciprocating plucker, the biaxial flow opener, the multi-bin cotton mixer, the dust removal box, the cotton feeding box and the carding machine are sequentially communicated through cotton conveying pipelines, and the controller is respectively and electrically connected with the reciprocating plucker, the biaxial flow opener, the multi-bin cotton mixer, the dust removal box, the cotton feeding box and the carding machine; a cotton suction port is arranged at the outlet of the reciprocating bale plucker, and a cotton suction fan is arranged at the cotton suction port; the dust removal case includes cyclone and negative pressure pump, the bottom of cyclone is provided with the dust collection box. The simple spinning blowing-carding unit connects the blowing process with the carding machine, realizes the connection of the two processes of opening and carding, shortens the process flow and reduces the production cost.

Description

Simple blowing-carding unit for spinning

Technical Field

The utility model belongs to the technical field of cotton spinning equipment, concretely relates to simple and easy blowing-carding unit of weaving.

Background

The spinning process flow generally needs to pass through main processes such as scutching, cotton carding, drawing, roving, spun yarn and the like, the existing cotton firstly loosens raw materials through the scutching process, then carding of impurities is carried out, but when the cotton carded by the impurities is transported to the next process, the loosened cotton needs to be compressed again through a lap former for convenient transportation, the carding burden of the cotton carding process is increased, the coiled cotton needs to be loosened again to be sent into a cotton storage box of a carding machine, the working efficiency of the whole process is low, the labor is large, the number of opening stations is large, and the operation cost is high.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems in the prior art, the utility model provides a simple blowing-carding unit for textile. The to-be-solved technical problem of the utility model is realized through following technical scheme:

the utility model provides a simple blowing-carding unit for spinning, which comprises a reciprocating bale plucker, a biaxial flow cotton opener, a multi-bin cotton mixer, a dust removal box, a cotton feeding box, a carding machine and a controller, wherein,

the reciprocating plucker, the biaxial flow opener, the multi-bin cotton mixer, the dust removal box, the cotton feeding box and the cotton carding machine are sequentially communicated through cotton feeding pipelines, and the controller is electrically connected with the reciprocating plucker, the biaxial flow opener, the multi-bin cotton mixer, the dust removal box, the cotton feeding box and the cotton carding machine respectively;

a cotton suction port is arranged at the outlet of the reciprocating bale plucker, and a cotton suction fan is arranged at the cotton suction port;

the dust removal case includes cyclone and negative pressure pump, the bottom of cyclone is provided with the dust collection box.

In an embodiment of the utility model, feed the hopper including the box and be located the inside fan of box and give cotton passageway, wherein, give cotton passageway in top-down set gradually and open deflector roll, first give cotton roller, open beater subassembly and second give cotton roller.

The utility model discloses an embodiment, open the hired roughneck subassembly and include that the multiunit opens the hired roughneck, the brad of multiunit opening hired roughneck from top to bottom thins in proper order.

In an embodiment of the present invention, the bottom of the box body is further provided with an infrared detector and a pressure sensor.

In an embodiment of the utility model, between the reciprocating bale plucker and the biaxial flow opener the cotton feeding pipeline is provided with a spark metal two-in-one detector.

The utility model discloses an in one embodiment, the controller includes programmable logic control unit, programmable logic control unit's input is connected infrared detection instrument pressure sensor with mars metal two unification detector, programmable logic control unit's output is connected reciprocal plucker's electric switch the electric switch of biaxial flow opener the electric switch of many storehouses mixing cotton machine the electric switch of dust removal case the electric switch of feeding the cotton case with the electric switch of carding machine.

In an embodiment of the utility model, weaving simple and easy blowing-carding unit includes two reciprocal griping cotton machines, two cotton feeding boxes and two carding machines, wherein, two reciprocal griping cotton machines are connected simultaneously the biaxial flow opener, the one end of two cotton feeding boxes is connected simultaneously dust removal box, the other end are connected to a corresponding carding machine respectively.

In an embodiment of the present invention, the simple textile blowing and carding unit includes two spark metal two-in-one detectors, and each spark metal two-in-one detector is respectively disposed between the corresponding reciprocating bale plucker and the biaxial flow cotton opener.

Compared with the prior art, the beneficial effects of the utility model reside in that:

the utility model discloses a simple and easy blowing-carding unit of weaving couples together reciprocal plucker and carding machine through sending cotton pipeline, realizes the hookup of two processes of cotton opening and comb and parallel cotton, has abolished traditional "opening-compress tightly-loosen again" technology, has shortened process flow, improves production quality, need not to set up the lapper equipment, reduces recruitment, power consumption, reduces intensity of labour, reduction in production cost.

The present invention will be described in further detail with reference to the accompanying drawings and examples.

Drawings

FIG. 1 is a schematic structural view of a simple textile blowing-carding unit provided by an embodiment of the present invention;

fig. 2 is a partial schematic structural view of a reciprocating plucker provided by an embodiment of the present invention;

fig. 3 is a schematic structural diagram of an impurity removing magnetic roller according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a dust removal box according to an embodiment of the present invention;

fig. 5 is a schematic structural diagram of a cotton feeding box provided by the embodiment of the present invention.

Description of reference numerals:

1-a reciprocating plucker; 2-biaxial flow opener; 3-a multi-bin cotton mixer; 4-dust removal box; 41-cyclone dust collector; 42-a negative pressure pump; 43-dust collecting box; 5-feeding cotton box; 51-a box body; 511-condenser box; 52-a fan; 53-cotton feeding channel; 54-an opening guide roller; 55-a first feed roller; 56-opening beater assembly; 57-a second feed roller; 58-infrared detector; 59-a pressure sensor; 6-a carding machine; 7-a controller; 8-cotton feeding pipeline; 9-a cotton suction port; 10-a cotton suction fan; 11-cotton picking beater; 12-removing impurities by a magnetic roller; 121-inner roller; 122-a comb ring; 123-a magnetic ring; 13-Mars metal two-in-one detector; 14-suction cotton cover.

Detailed Description

In order to further explain the technical means and effects of the present invention for achieving the objectives of the present invention, the following description will explain the simple textile carding device according to the present invention with reference to the accompanying drawings and the specific embodiments.

The foregoing and other technical matters, features and effects of the present invention will be apparent from the following detailed description of the embodiments, which is to be read in connection with the accompanying drawings. The technical means and effects of the present invention to achieve the predetermined objects can be more deeply and specifically understood through the description of the specific embodiments, however, the attached drawings are only for reference and description and are not intended to limit the technical solution of the present invention.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an article or device that comprises a list of elements does not include only those elements but may include other elements not expressly listed. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of additional like elements in the article or device comprising the element.

Example one

Referring to fig. 1, fig. 1 is a schematic structural view of a simple spinning blowing-carding unit according to an embodiment of the present invention. This simple and easy blowing comb allies oneself with device of weaving is including reciprocal plucker 1, the biaxial current opener 2, the multiservice mixing machine 3, the dust removal case 4, feed the cotton case 5, carding machine 6 and controller 7, wherein, reciprocal plucker 1, the biaxial current opener 2, the multiservice mixing machine 3, the dust removal case 4, feed cotton case 5 and carding machine 6 communicate through sending cotton pipeline 8 in proper order, controller 7 electricity respectively connects reciprocal plucker 1, the biaxial current opener 2, the multiservice mixing machine 3, the dust removal case 4, feed cotton case 5 and carding machine 6, controller 7 is used for the start-up and shut down of automatic control reciprocal plucker 1, the biaxial current opener 2, the multiservice mixing machine 3, the dust removal case 4, feed cotton case 5 and carding machine 6.

Referring to fig. 2 and 3, fig. 2 is a schematic view of a partial structure of a reciprocating plucker according to an embodiment of the present invention; fig. 3 is a schematic structural diagram of an impurity removal magnetic roller according to an embodiment of the present invention. The outlet of the reciprocating bale plucker 1 is provided with a cotton suction port 9, the cotton suction port 9 is provided with a cotton suction fan 10, and the reciprocating bale plucker 1 is internally provided with a bale plucking beater 11 and an impurity removal magnetic roller 12. The cotton grabbing beater 11 is arranged below the movable cotton sucking cover 14 and used for grabbing a cotton layer, and the cotton sucking cover 14 is communicated with the cotton sucking interface 9.

In process of production, the iron impurity in the cotton layer of waiting to snatch is the hazardous articles, and it produces the spark easily with grabbing cotton hired roughneck 11 collision back, arouses the conflagration then, this unfavorable safety in production, and this embodiment adopts to be provided with edulcoration magnetism roller 12 in the below of grabbing cotton hired roughneck 11 for the iron impurity of gettering, in order to improve the security of grabbing cotton hired roughneck 11 through. Specifically, the impurity removing magnetic roller 12 of the present embodiment includes an inner roller 121, a carding ring 122, and a magnetic ring 123. Two ends of the inner roller 121 are fixed to the rear wall of the cotton suction cover 14 of the reciprocating plucker 1 through chains, the carding rings 122 are distributed on the inner roller 121 at intervals, and a plurality of magnetic rings 123 are arranged between the adjacent carding rings 122. Specifically, the inner diameter of the magnetic ring 123 is larger than the outer diameter of the inner roller 121, so that the magnetic ring 123 can move up and down on the inner roller 121, during production, two ends of the inner roller 121 are fixed on the rear side of the cotton suction cover 14 through chains and move along with the cotton suction cover 14, when the magnetic ring 123 rolls over the surface of an uneven cotton layer, the position of the magnetic ring 123 can shift according to the surface shape of the cotton layer, the magnetic ring is better sunk into the concave part of the cotton layer, and the iron impurities which cannot be sucked up originally are removed, so that the production safety is improved.

Further, a spark and metal two-in-one detector 13 is arranged on the cotton feeding pipeline 8 between the reciprocating bale plucker 1 and the biaxial flow cotton opener 2 and is used for detecting sparks or metal impurities possibly existing in the cotton feeding pipeline 8.

The biaxial flow opener 2 is used for loosening the raw cotton from the reciprocating plucker 1 into smaller cotton blocks or cotton bundles so as to facilitate smooth mixing and impurity removal, and the multi-bin cotton mixer 3 is used for fully and uniformly mixing the raw cotton with different components so as to facilitate the stability of the quality of cotton yarns. In the present embodiment, the biaxial flow cotton opener 2 and the multi-bin cotton mixer 3 can be implemented by using conventional devices, which are not described herein.

Further, please refer to fig. 4, fig. 4 is a schematic structural diagram of a dust box according to an embodiment of the present invention. The dust removing box 4 comprises a primary fiber separator 41, a secondary fiber separator 42, a honeycomb type dust remover 43 and a negative pressure pump 44 which are communicated in sequence.

Specifically, the dust removing box 4 comprises a plurality of suction pipes which are respectively communicated with the multi-bin cotton mixing machine 3 and the cotton feeding box 5, a cyclone dust collector 41 and a negative pressure pump 42 are sequentially connected to a pipeline after the suction pipes are combined along the directions of the multi-bin cotton mixing machine 3 and the cotton feeding box 5, and a dust collecting box 43 is arranged at the bottom of the cyclone dust collector 41. By adopting the cyclone dust collector 41, the separation effect is better, the situation that the dust collector is blocked can not occur, and continuous production can be carried out. Only the dust in the dust collecting box needs to be treated regularly.

Please refer to fig. 5, fig. 5 is a schematic structural diagram of a cotton feeding box according to an embodiment of the present invention. The cotton feeding box 5 comprises a box body 51, a fan 52 and a cotton feeding channel 53 which are positioned in the box body 51, wherein an opening guide roller 54, a first cotton feeding roller 55, an opening beater assembly 56 and a second cotton feeding roller 57 are sequentially arranged in the cotton feeding channel 53 from top to bottom. The upper part of the box body 51 is a cotton condensing box 511, wherein, the fan 52 and the opening guide roller 54 are positioned in the cotton condensing box 511, the opening beater assembly 56 is arranged below the cotton condensing box 511, and the opening beater assembly 56 is connected with the cotton condensing box 511 through a first cotton feeding roller 55. In the embodiment, the opening beater assembly 56 comprises two sets of opening beaters which are sequentially arranged in the box body 10, a second cotton feeding roller 57 is connected below the opening beater assembly 56, and the second cotton feeding roller 57 is connected with the carding machine 6 through the cotton feeding pipeline 8.

The opening beater assembly 56 of the present embodiment may include a plurality of sets of opening beaters, the brad nails of which are sequentially thinned from top to bottom. The opening beater assembly 56 of this embodiment includes two sets of opening beaters, and the brad thickness of two sets of opening beaters from top to bottom thins in proper order, wherein: the handle angle nail with a thickness at the upper part is provided with 6 nails/10 square centimeters and has a height of 4 CM; the lower part is provided with 8 nails per 10 square centimeters, and the height of the nails is 2.5 CM.

Specifically, the raw material fiber processed by the multi-bin cotton mixer 3 is fed into the cotton feeding box 5, firstly, the raw material fiber is subjected to fine dust impurity removal through a cotton coagulating machine at the upper part of the cotton feeding box 5, then the raw material fiber is conveyed to an opening beater assembly 56 at the lower part through a first cotton feeding roller 55, the two-stage opening beaters do not pass through the cotton feeding roller, the two-stage opening beaters are directly arranged in a grading mode according to the opening degree, and the fibers are ensured to be fully opened and carded without damaging the fibers through the thickness and the density of the opening beater brad nails; the fibers are treated by a two-stage opening beater and then are connected with a carding machine 6 through a cotton feeding pipeline 8 connected with the bottom of a cotton feeding box 5. The cotton feeding box 5 of this embodiment has the biaxial flow opener function simultaneously and supplies cotton function, and increases progressively through the second grade and opens the hired roughneck setting, has realized fully opening and has stably supplied cotton function.

Further, the bottom of the box body 51 is also provided with an infrared detector 58 and a pressure sensor 59, wherein the infrared detector 58 is used for detecting and controlling the uniformity of the cotton layer, and the pressure sensor 59 is used for measuring the weight of cotton feeding in the cotton feeding box 5 so as to control the amount of cotton feeding, thereby effectively ensuring the uniformity of the cotton layer and the product quality of semi-finished products.

The working principle of the carding machine 6 is to open, comb and remove impurities from cotton (fiber) rolls sent from the previous process or oil cotton (chemical fiber) supplied from a cotton box, so that all curled blocky cotton rings become single fiber shapes which are basically straightened, in the process, broken seeds, impurities and short fibers left in the blowing process are removed, and then cotton slivers with certain specifications are integrated and stored in a cotton cylinder for the drawing process.

In addition, the controller 7 comprises a programmable logic control unit, the input end of the programmable logic control unit is connected with the infrared detector 58, the pressure sensor 59 and the Mars metal two-in-one detector 13, and the output end of the programmable logic control unit is connected with the electric switch of the reciprocating bale plucker 1, the electric switch of the biaxial flow cotton opener 2, the electric switch of the multi-bin cotton mixer 3, the electric switch of the dust removing box 4, the electric switch of the cotton feeding box 5 and the electric switch of the cotton carding machine 6. Specifically, the controller 7 can automatically control the start and stop of all the devices (the reciprocating bale plucker 1, the biaxial flow cotton opener 2, the multi-bin cotton mixer 3, the dust removal box 4, the cotton feeding box 5 and the cotton carding machine 6) according to signals transmitted by the Mars metal two-in-one detector 13, the infrared detector 58 in the cotton feeding box 5 and the pressure sensor 59, can observe the state of each device in real time, really realizes intelligent operation, and is more reliable in operation; the infrared detector 58 in the cotton feeding box 5 is adopted to control the surface layer, the uniformity of the cotton layer is effectively ensured, the continuity of cotton feeding is controlled according to signals transmitted by the pressure sensor 59 in the pressure sensor 59, the cotton layer in the cotton feeding box is ensured to be opened, uniformly and continuously fed, and the quality of the sliver is ensured.

Further, as shown in fig. 1, the simple textile blowing and carding unit of the present embodiment may include two reciprocating pluckers 1, two feeding boxes 5 and two carding machines 6, wherein the two reciprocating pluckers 1 are connected to the biaxial flow opener 2, one end of each of the two feeding boxes 5 is connected to the dust removing box 4, and the other end is connected to one corresponding carding machine 6. Correspondingly, the simple blowing-carding unit for spinning of the embodiment can comprise two Mars metal two-in-one detectors 13, and each Mars metal two-in-one detector 13 is respectively arranged between the corresponding reciprocating bale plucker 1 and the biaxial flow cotton opener 2. The two reciprocating bale pluckers 1, the two cotton feeding boxes 5 and the two carding machines 6 can all operate simultaneously to improve the production efficiency.

The simple spinning and blowing-carding unit device of the embodiment connects the reciprocating bale plucker and the carding machine through the cotton feeding pipeline, realizes the connection of two processes of cotton opening and cotton carding, eliminates the traditional process of opening, pressing and loosening, shortens the process flow, improves the production quality, does not need to be provided with a coiler device, reduces labor and electricity consumption, reduces the labor intensity and reduces the production cost.

The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims

1. A simple blowing-carding unit for spinning is characterized by comprising a reciprocating bale plucker (1), a biaxial flow cotton opener (2), a multi-bin cotton mixer (3), a dust removing box (4), a cotton feeding box (5), a carding machine (6) and a controller (7), wherein,

the reciprocating bale plucker (1), the biaxial flow cotton opener (2), the multi-bin cotton mixing machine (3), the dust removal box (4), the cotton feeding box (5) and the cotton carding machine (6) are sequentially communicated through a cotton feeding pipeline (8), and the controller (7) is electrically connected with the reciprocating bale plucker (1), the biaxial flow cotton opener (2), the multi-bin cotton mixing machine (3), the dust removal box (4), the cotton feeding box (5) and the cotton carding machine (6) respectively;

a cotton suction port (9) is arranged at the outlet of the reciprocating bale plucker (1), and a cotton suction fan (10) is arranged at the cotton suction port (9);

the dust removal box (4) comprises a cyclone dust collector (41) and a negative pressure pump (42), and a dust collection box (43) is arranged at the bottom of the cyclone dust collector (41).

2. The simple textile blowing-carding unit device as claimed in claim 1, characterized in that the cotton feeding box (5) comprises a box body (51), and a fan (52) and a cotton feeding channel (53) which are arranged inside the box body (51), wherein an opening guide roller (54), a first cotton feeding roller (55), an opening beater assembly (56) and a second cotton feeding roller (57) are arranged in the cotton feeding channel (53) from top to bottom in sequence.

3. The simple textile blowing-carding unit device as claimed in claim 2, wherein the opening beater assembly (56) comprises a plurality of groups of opening beaters, and the brad nails of the plurality of groups of opening beaters are sequentially thinned from top to bottom.

4. The textile simple blowing-carding unit of claim 2, wherein the bottom of the box body (51) is further provided with an infrared detector (58) and a pressure sensor (59).

5. The textile simple blowing-carding unit as claimed in claim 4, characterized in that a spark metal two-in-one detector (13) is arranged on the cotton feeding pipe (8) between the reciprocating bale plucker (1) and the biaxial flow cotton opener (2).

6. The textile simple blowing-carding unit device according to claim 5, characterized in that the controller (7) comprises a programmable logic control unit, the input end of the programmable logic control unit is connected with the infrared detector (58), the pressure sensor (59) and the Mars metal two-in-one detector (13), and the output end of the programmable logic control unit is connected with the electric switch of the reciprocating plucker (1), the electric switch of the biaxial flow opener (2), the electric switch of the multi-bin mixer (3), the electric switch of the dust box (4), the electric switch of the cotton feeding box (5) and the electric switch of the carding machine (6).

7. The textile simple blowing-carding unit according to any one of claims 1 to 6, wherein the reciprocating plucker comprises two reciprocating pluckers (1), two feeding boxes (5) and two carding machines (6), wherein the two reciprocating pluckers (1) are connected to the biaxial flow opener (2) simultaneously, one end of the two feeding boxes (5) is connected to the dust removing box (4) simultaneously, and the other end is connected to one corresponding carding machine (6) respectively.

8. The textile simple blowing-carding unit according to claim 7, characterized by comprising two Mars metal two-in-one detectors (13), each Mars metal two-in-one detector (13) being respectively arranged between the corresponding reciprocating bale plucker (1) and biaxial flow cotton opener (2).