CN116752253B - High-proportion flax pretreatment equipment for cotton spinning and technological method - Google Patents

High-proportion flax pretreatment equipment for cotton spinning and technological method Download PDF

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Publication number
CN116752253B
CN116752253B CN202311021397.8A CN202311021397A CN116752253B CN 116752253 B CN116752253 B CN 116752253B CN 202311021397 A CN202311021397 A CN 202311021397A CN 116752253 B CN116752253 B CN 116752253B
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spraying
water
health preserving
flax
pretreatment
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CN116752253A (en
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郑冬冬
张建明
刘明哲
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Shandong Huayu University of Technology
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Shandong Huayu University of Technology
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G21/00Combinations of machines, apparatus, or processes, e.g. for continuous processing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/06Opening or cleaning fibres, e.g. scutching cotton by means of toothed members
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G9/00Opening or cleaning fibres, e.g. scutching cotton
    • D01G9/14Details of machines or apparatus
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting

Abstract

The application discloses high-proportion flax pretreatment equipment for cotton spinning and a process method thereof, which belong to the technical field of flax pretreatment, and comprise a feeding system, a dust removal system, an opening system and a health preserving pretreatment auxiliary system which are connected in sequence, wherein the systems are connected through a raw material pipeline and a condenser; flax fibers enter from the feeding system, are subjected to dust removal by a dust removal system and opening by an opening system in sequence, and then are subjected to health preserving treatment in the health preserving pretreatment auxiliary system, and are packaged and subjected to health preserving. The high-proportion flax pretreatment equipment for cotton spinning and the process method thereof are used for realizing dust removal, opening, health maintenance and the like of flax fibers through a set of simple equipment so as to realize normal production of the high-proportion flax.

Description

High-proportion flax pretreatment equipment for cotton spinning and technological method
Technical Field
The application relates to the technical field of flax pretreatment, in particular to high-proportion flax pretreatment equipment for cotton spinning and a process method.
Background
In the cotton spinning industry, flax is used less, and the utilization rate of flax is always low unlike the flax spinning industry, and the high-proportion flax is less in cotton spinning due to the limitations of raw materials, technology, equipment and the like. The flax fiber has the characteristics of unique fiber hardness, poor uniformity, high impurity content, high dust content and the like, and limits the cotton spinning use. Poor sliver quality and limited spinnability, especially the health preserving dust removal is not up to standard, so that cotton carding, drawing and spun yarn can not be produced normally. However, flax itself has the characteristics of good antibacterial, moisture absorption and antibacterial properties, and products such as woven product mats, old jerseys and the like have good markets, which forces manufacturers to develop flax products strongly.
Disclosure of Invention
In order to solve the defects in the prior art, the application aims to provide high-proportion flax pretreatment equipment for cotton spinning and a process method thereof, so that the dust removal, opening, health maintenance and the like of flax fibers are realized through a set of simple equipment, and the normal production of high-proportion flax is realized.
The technical scheme adopted for solving the technical problems is as follows:
the high-proportion flax pretreatment equipment for cotton spinning comprises a feeding system, a dust removal system, an opening system and a health preservation pretreatment auxiliary system which are sequentially connected, wherein the systems are connected through a raw material pipeline and a condenser.
Further, a dust rod positioned below the inlet is arranged in the dust removing system; the outlet of the dust removing system is positioned below the inlet, and the dust rod is connected between the inlet and the outlet.
Further, a first conveyor belt positioned at the bottom is arranged in the opening system, and the first conveyor belt is positioned at one side of the inlet; the tail end of the first conveyor belt is provided with a second conveyor belt, and the second conveyor belt is inclined upwards and provided with saw teeth on the surface.
Further, a cleaning scraper is arranged below one side of the first conveyor belt, which is close to the second conveyor belt, and the cleaning scraper is arranged below the second conveyor belt.
Further, the opening system is internally provided with saw-tooth nails positioned above the second transmission belt.
Further, the health preserving pretreatment auxiliary system is provided with a limit alarm device and a spraying device capable of spraying liquid to the inside.
Further, a packer is arranged below the health preserving pretreatment auxiliary system.
A process for pretreating high-proportion flax for cotton spinning uses the pretreatment equipment to pretreat.
Further, the flax fibers enter from the feeding system, are subjected to dust removal by a dust removal system and opening by an opening system in sequence, and then are subjected to health preserving treatment in the health preserving pretreatment auxiliary system, and are packaged and subjected to health preserving; the health preserving treatment method comprises the following steps:
for the natural flax low quality class: after dust removal and opening, water: spraying water with the fiber quantity of 1:8 mass ratio into a health preserving pretreatment auxiliary system, wherein the water temperature is 18-30 ℃, and when special requirements exist, softener with the mass fraction of 0.2% can be added into the water; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-80g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m mm, and the life time is not less than 18h;
for the high quality class in natural flax: after dust removal and opening, water: spraying water with the fiber quantity of 1:10 mass ratio into a health preserving pretreatment auxiliary system, wherein the water temperature is 18-30 ℃, and when special requirements exist, softener with the mass fraction of 0.2% can be added into the water; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-80g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m and the curing time is not less than 18h;
for bleached flax fibers: after dust removal and opening, water: spraying water with fiber quantity=1:10 mass ratio into the health preserving pretreatment auxiliary system, wherein the water temperature is 18-30 ℃; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-50g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m and the curing time is not less than 12h.
Further, the softener with low quality of natural-color flax comprises the following components in percentage by mass: softening agent: antistatic agent: water = 5:3:2;
the softener with high quality in the natural flax comprises the following components in percentage by mass: softening agent: antistatic agent: water=3:3:4.
Compared with the prior art, the application has the beneficial effects that:
1. compared with the common conventional health preserving treatment method, the high-proportion flax pretreatment equipment for cotton spinning and the process method thereof can meet the requirement of mass production, reduce labor, ensure more uniform health preserving treatment and better treatment effect;
2. the high-proportion flax pretreatment equipment and the process method for cotton spinning, which are shown by the application, can be arbitrarily adjusted according to the characteristics of raw materials, and meanwhile, the design and the addition of the softening agent can improve the hard feeling of fibers such as flax and the like, thereby being convenient for the production of spinning.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the structure of the present application;
fig. 2 is a schematic structural diagram of a health preserving pretreatment auxiliary system.
In the figure: 1-feeding system, 2-dedusting system, 21-dust stick, 3-loosening system, 31-first conveyer belt, 32-second conveyer belt, 33-sawtooth, 34-cleaning scraper, 35-sawtooth nail, 4-health preserving pretreatment auxiliary system, 41-limit alarm device, 42-spraying device, 5-condenser, 6-baling press.
Detailed Description
The application is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. It should be noted that, for convenience of description, only the portions related to the application are shown in the drawings.
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
As shown in fig. 1-2, this embodiment provides a cotton spinning is with high proportion flax pretreatment equipment, including feeding system 1, dust pelletizing system 2, opening system 3 and the health preserving pretreatment auxiliary system 4 that connect gradually, connect through raw materials pipeline and condenser 5 between each system, just the below of health preserving pretreatment auxiliary system 4 is equipped with baling press 6, flax is in proper order through above-mentioned system spray and adopt baling press 6 in the health preserving pretreatment auxiliary system 4 and pack then health preserving, this equipment is convenient for make and is favorable to the operation of textile worker, and this equipment can realize the batchization and handle high proportion cotton spinning flax fiber, and the actual use effect is obvious, is fit for promoting in a large batch in the textile industry.
Specifically, a dust rod 21 positioned below the inlet is arranged in the dust removing system 2; the outlet of the dust removing system 2 is positioned below the inlet, the dust rod 21 is connected between the inlets and the outlets, namely, the dust rod 21 is obliquely arranged, the inclination angle of the dust rod 21 can be adjusted according to actual conditions, and the dust rod can be adjusted by 0-40 degrees, so that dust and heavy objects can fall off conveniently. In addition, the box body of the dust removing system 2 below the dust rod 21 can be connected with a dust collecting device for sucking dust in the box body.
A first conveyor belt 31 positioned at the bottom is arranged in the opening system 3, and the first conveyor belt 31 is positioned at one side of the inlet; the end of the first conveyor belt 31 is provided with a second conveyor belt 32, the second conveyor belt 32 is inclined upward and the surface is provided with serrations 33. Raw materials get into opening system 3 after entering through the entry, fall into first conveyer belt 31, then carry to second conveyer belt 32 through first conveyer belt 31, and the second conveyer belt 32 is at after upwards transporting the raw materials, and the raw materials drops at the top of second conveyer belt 32, and finally gets into health preserving pretreatment auxiliary system 4 under the effect of condenser 5 negative pressure and carries out the preliminary treatment.
In addition, in order to prevent the fibers from falling off the tail of the first conveyor belt 31, a cleaning blade 34 is disposed below one side of the first conveyor belt 31 close to the second conveyor belt 32, and the cleaning blade 34 is also disposed below the second conveyor belt 32, so that the falling off of the fibers can be reduced as much as possible, and the fibers can be smoothly conveyed onto the second conveyor belt 32.
Still be equipped with the sawtooth nail 35 that is located the second conveyer belt top in the system of opening 3, under the effect of sawtooth nail 35, flax raw materials freely opens and tears, handles through the foot nail on upper portion, adjusts the thick fibrous layer of crossing. The sawtooth nails 35 can be arranged in a transferable structure, and the rotating speeds of the sawtooth nails 35, the first conveyor belt 31 and the second conveyor belt 32 can be adjusted through a frequency converter.
The health preserving pretreatment auxiliary system 4 is provided with a limit alarm device 41 and a spraying device 42 capable of spraying liquid to the inside, wherein the limit alarm device 41 is used for monitoring the amount of fiber raw materials in the health preserving pretreatment auxiliary system 4 and sending out alarm reminding; the spraying device 42 uses bionic spraying nozzles for spraying, the number of the nozzles can be 1-5, the spraying amount of each nozzle is 15-20g/s, and then raw materials are packaged according to requirements and then subjected to health maintenance.
The below of health preserving pretreatment auxiliary system 4 is equipped with baling press 6 can accomplish the spraying of liquid in the health preserving pretreatment auxiliary system 4, and spray after finishing get into baling press 6 and pack, health preserving.
In the embodiment, all the systems are connected by using 35cm pipe diameter made of aluminum-zinc plated plates, so that normal conveying is ensured, and a bent pipeline is not used as much as possible, so that the resistance of the fiber in the pipeline is reduced.
The pretreatment method by using the pretreatment equipment comprises the following steps:
flax fibers enter from the feeding system 1, are subjected to dust removal by the dust removal system 2 and opening by the opening system 3 in sequence, and then are subjected to health preserving treatment in the health preserving pretreatment auxiliary system 4, and are packaged and subjected to health preserving.
Embodiment one: and (5) processing the natural flax low-quality class.
a1: after dust removal and opening, water: spraying water with the fiber quantity of 1:8 mass ratio into the health preserving pretreatment auxiliary system 4, wherein the water temperature is 23.3 ℃, the spraying speed is 45g/s, packaging is carried out after the spraying is finished, the packaging weight is 75.3 kg/package, the volume is 1.6m, and the health preserving is carried out for 20 hours;
a2: after dust removal and opening, water: water with the mass ratio of fiber amount=1:8 is sprayed into the health preserving pretreatment auxiliary system 4, and in addition, 0.2% of softener is added into the water, wherein the softener consists of the following components in percentage by mass: softening agent: antistatic agent: water = 5:3:2; the water temperature is 24.1 ℃, the spraying speed is 50g/s, the packaging is carried out after the spraying is finished, the packaging weight is 75.8 kg/bag, the volume is 1.7m, and the curing is carried out for 20 hours;
b1: after dust removal and opening, water: water with the mass ratio of fiber amount=1:8 is sprayed into the health preserving pretreatment auxiliary system 4, and in addition, 0.3% of softener is added into the water, wherein the softener consists of the following components in percentage by mass: softening agent: antistatic agent: water = 5:3:2; the water temperature is 23.8 ℃, the spraying speed is 50g/s, the packaging is carried out after the spraying is finished, the packaging weight is 78.2 kg/bag, the volume is 1.8m, and the curing is carried out for 20 hours;
b2: after dust removal and opening, water: water with the mass ratio of fiber amount=1:8 is sprayed into the health preserving pretreatment auxiliary system 4, and in addition, 0.2% of softener is added into the water, wherein the softener consists of the following components in percentage by mass: softening agent: antistatic agent: water = 4:2:2; the water temperature is 24.5 ℃, the spraying speed is 50g/s, the packaging is carried out after the spraying is finished, the packaging weight is 76.7 kg/bag, the volume is 1.7m, and the curing is carried out for 20 hours.
b3: untreated flax fibers.
The flax fibers were spun into a yarn and various performance analyses were performed on the yarn as shown in table 1:
TABLE 1 analysis of spun yarn properties
Sequence number Spun yarn yield (%) Spun yarn production efficiency (%) Average improvement in evenness (%)
a1 81.92 88.34 4.57
a2 83.35 90.82 6.82
b1 81.43 90.19 5.36
b2 82.71 88.75 5.27
b3 74.1 76.84 /
Embodiment two: and (5) treating the high-quality flax.
c1: after dust removal and opening, water: spraying water with the fiber quantity of 1:10 mass ratio into the health preserving pretreatment auxiliary system 4, wherein the water temperature is 25.1 ℃, the spraying speed is 55g/s, packaging is carried out after the spraying is finished, the packaging weight is 80.2 kg/package, the volume is 1.8m, and the health preserving is carried out for 24 hours;
c2: after dust removal and opening, water: water with the mass ratio of fiber amount=1:10 is sprayed into the health preserving pretreatment auxiliary system 4, and in addition, 0.2% of softener is added into the water, wherein the softener consists of the following components in percentage by mass: softening agent: antistatic agent: water = 3:3:4; the water temperature is 24.7 ℃, the spraying speed is 60g/s, packaging is carried out after the spraying is finished, the packaging weight is 78.6 kg/bag, the volume is 1.7m, and the curing is carried out for 24 hours;
d1: after dust removal and opening, water: water with the mass ratio of fiber amount=1:10 is sprayed into the health preserving pretreatment auxiliary system 4, and in addition, 0.3% of softener is added into the water, wherein the softener consists of the following components in percentage by mass: softening agent: antistatic agent: water = 5:3:2; the water temperature is 25.3 ℃, the spraying speed is 60g/s, packaging is carried out after the spraying is finished, the packaging weight is 80 kg/bag, the volume is 1.8m, and the curing is carried out for 24 hours;
d2: after dust removal and opening, water: water with the mass ratio of fiber amount=1:8 is sprayed into the health preserving pretreatment auxiliary system 4, and in addition, 0.2% of softener is added into the water, wherein the softener consists of the following components in percentage by mass: softening agent: antistatic agent: water = 4:2:2; the water temperature is 24.5 ℃, the spraying speed is 50g/s, the packaging is carried out after the spraying is finished, the packaging weight is 76.7 kg/bag, the volume is 1.7m, and the curing is carried out for 24 hours.
d3: untreated flax fibers.
The flax fibers were spun into a yarn and various performance analyses were performed on the yarn as shown in table 2:
TABLE 2 analysis of spun yarn properties
Sequence number Spun yarn yield (%) Spun yarn production efficiency (%) Average improvement in evenness (%)
a1 86.29 91.33 3.64
a2 88.71 93.24 5.28
b1 87.15 92.77 6.12
b2 87.91 91.21 5.31
b3 75.68 82.39 /
Embodiment III: for the treatment of bleached flax fibers.
After dust removal and opening, water: spraying water with the fiber quantity=1:10 mass ratio into the health preserving pretreatment auxiliary system 4, wherein the water temperature is 24.8 ℃, and the spraying speed is 40g/s; packaging after spraying, wherein the packaging weight is 80 kg/bag, the volume is 1.8m, and the curing time is 14h.
The flax fiber is made into spun yarn, the spun yarn production rate is 88.71%, the spun yarn production efficiency is 91.36%, and the evenness rate is 92.39%. The production rate of spun yarn made of untreated bleached flax fiber is 75.4%, and the production efficiency of spun yarn is 80.54%. The average improvement in evenness was 5.86% compared to untreated flax fibers.
The equipment and the process method can meet the requirement of batch pretreatment of high-proportion flax, and the health-care treatment is more uniform, so that the production of spinning is facilitated.
It will be appreciated by persons skilled in the art that the scope of the application referred to in the present application is not limited to the specific combinations of the technical features described above, but also covers other technical features formed by any combination of the technical features described above or their equivalents without departing from the inventive concept. Such as the above-mentioned features and the technical features disclosed in the present application (but not limited to) having similar functions are replaced with each other.

Claims (4)

1. The high-proportion flax pretreatment equipment for cotton spinning is characterized by comprising a feeding system (1), a dust removal system (2), an opening system (3) and a health preserving pretreatment auxiliary system (4) which are connected in sequence, wherein the systems are connected through a raw material pipeline and a condenser (5);
a dust rod (21) positioned below the inlet is arranged in the dust removing system (2); the outlet of the dust removing system (2) is positioned below the inlet, and the dust rod (21) is connected between the inlet and the outlet; the dust rod (21) is obliquely arranged, and the inclination angle can be adjusted between 0 and 40 degrees;
a first conveyor belt (31) positioned at the bottom is arranged in the opening system (3), and the first conveyor belt (31) is positioned at one side of the inlet; the tail end of the first conveyor belt (31) is provided with a second conveyor belt (32), the second conveyor belt (32) is inclined upwards, and the surface of the second conveyor belt is provided with saw teeth (33); a cleaning scraper (34) is arranged below one side of the first conveyor belt (31) close to the second conveyor belt (32), and the cleaning scraper (34) is positioned below the second conveyor belt (32); a sawtooth nail (35) positioned above the second transmission belt is also arranged in the opening system (3);
the health preserving pretreatment auxiliary system (4) is provided with a limit alarm device (41) and a spraying device (42) capable of spraying liquid to the inside, and the limit alarm device (41) is used for monitoring the amount of fiber raw materials in the health preserving pretreatment auxiliary system (4) and sending out alarm reminding; the spraying device (42) uses bionic spraying nozzles for spraying, the number of the nozzles can be 1-5, the spraying amount of each nozzle is 15-20g/s, and then raw materials are packaged according to requirements and then subjected to health maintenance;
the health preserving treatment method comprises the following steps:
for the natural flax low quality class: after dust removal and opening, water: spraying water with the fiber quantity of 1:8 mass ratio into a health preserving pretreatment auxiliary system (4), wherein the water temperature is 18-30 ℃, and when special requirements exist, softener with the mass fraction of 0.2% can be added into the water; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-80g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m mm, and the life time is not less than 18h;
for the high quality class in natural flax: after dust removal and opening, water: spraying water with the fiber quantity of 1:10 mass ratio into a health preserving pretreatment auxiliary system (4), wherein the water temperature is 18-30 ℃, and when special requirements exist, softener with the mass fraction of 0.2% can be added into the water; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-80g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m and the curing time is not less than 18h;
for bleached flax fibers: after dust removal and opening, water: spraying water with fiber quantity=1:10 mass ratio into a health preserving pretreatment auxiliary system (4), wherein the water temperature is 18-30 ℃; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-50g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m and the curing time is not less than 12h.
2. The high-proportion flax pretreatment device for cotton spinning according to claim 1, characterized in that a packer (6) is arranged below the health preserving pretreatment auxiliary system (4).
3. A process for pretreatment of high proportion flax for cotton spinning, characterized in that pretreatment is carried out by using the pretreatment equipment according to any one of claims 1-2;
flax fibers enter from the feeding system (1), are subjected to dust removal by a dust removal system (2) and opening by an opening system (3) in sequence, and then are subjected to health preserving treatment in the health preserving pretreatment auxiliary system (4), and are packaged and subjected to health preserving; the health preserving treatment method comprises the following steps:
for the natural flax low quality class: after dust removal and opening, water: spraying water with the fiber quantity of 1:8 mass ratio into a health preserving pretreatment auxiliary system (4), wherein the water temperature is 18-30 ℃, and when special requirements exist, softener with the mass fraction of 0.2% can be added into the water; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-80g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m mm, and the life time is not less than 18h;
for the high quality class in natural flax: after dust removal and opening, water: spraying water with the fiber quantity of 1:10 mass ratio into a health preserving pretreatment auxiliary system (4), wherein the water temperature is 18-30 ℃, and when special requirements exist, softener with the mass fraction of 0.2% can be added into the water; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-80g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m and the curing time is not less than 18h;
for bleached flax fibers: after dust removal and opening, water: spraying water with fiber quantity=1:10 mass ratio into a health preserving pretreatment auxiliary system (4), wherein the water temperature is 18-30 ℃; the spraying speed is adjusted according to the flow speed of the fiber, and the spraying speed can be adjusted to 30-50g/s; packaging after spraying, wherein the packaging weight is 70-90 kg/bag, the volume is not less than 1.2m and the curing time is not less than 12h.
4. A process according to claim 3, wherein the composition and mass ratio of the softener of the low quality class of natural flax are: softening agent: antistatic agent: water = 5:3:2;
the softener with high quality in the natural flax comprises the following components in percentage by mass: softening agent: antistatic agent: water=3:3:4.
CN202311021397.8A 2023-08-15 2023-08-15 High-proportion flax pretreatment equipment for cotton spinning and technological method Active CN116752253B (en)

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