CN216473640U - Flaxen fiber opens and combs joint production line - Google Patents
Flaxen fiber opens and combs joint production line Download PDFInfo
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- CN216473640U CN216473640U CN202122981372.5U CN202122981372U CN216473640U CN 216473640 U CN216473640 U CN 216473640U CN 202122981372 U CN202122981372 U CN 202122981372U CN 216473640 U CN216473640 U CN 216473640U
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Abstract
The utility model discloses a hemp fiber opening and carding combined production line, which comprises a hemp cotton cleaner, a weight separator, a single axial flow cotton opener, a first large-bin cotton mixer, a fine cotton opener, a plurality of arrays of carding units, a second large-bin cotton mixer and a packing machine, wherein the devices are sequentially connected with one another through a wool conveying pipeline; several groups of carding units are mutually connected in parallel and connected in series to the whole production line. The combined production line is also provided with a plurality of fans, a spark metal detector and a condenser which are respectively and fixedly installed at corresponding positions, and the dust outlets of the single axial flow cotton opener, the fans, the fine cotton opener and the carding units are communicated with the dust filter through dust filter pipelines. The utility model is a novel combined production line, is suitable for large-batch continuous production, ensures the connectivity among all links, reduces the production interruption caused by link errors and greatly improves the production efficiency; moreover, fire safety is emphasized, semi-automatic production is realized, labor cost is reduced, and product quality is improved.
Description
Technical Field
The utility model relates to the technical field of textile machinery, in particular to a fibrilia opening and carding combined production line.
Background
The production technology of current cotton-flax production line has many steps, need carry out the cotton congealing to the flaxen fiber raw materials, open the edulcoration, equal cotton removes dust, comb, shell and get the net formation, mutual independence between each process, and need transport the material between each process in whole production flow, need the manual work to go on when textile material transports between multiple equipment, waste time and energy, in case a certain link goes wrong, will influence subsequent process progress, can cause the discontinuance of production, the decline of later stage preparation quality, it is poor to have the production continuity, it is many to need the workman, the cost of labor is high, a great deal of defects such as production efficiency hangs down.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects of the prior art and provide a fibrilia opening and carding combined production line.
In order to solve the technical problems, the utility model adopts the technical scheme that: a combined production line for opening and carding hemp fibers comprises a hemp scutcher, a weight separator, a single axial flow cotton opener, a first large-bin cotton mixer, a fine cotton opener, a plurality of carding units, a second large-bin cotton mixer and a packer, wherein the devices are sequentially connected with one another through a wool conveying pipeline. A first fan and a mars metal detector are arranged between the hemp scutcher and the weight separator, a first condenser is arranged above the rear end of a large-bin cotton mixer, the bottom of the first condenser is communicated with the large-bin cotton mixer, a second fan is arranged at the inlet of the first condenser, the outlet of the large-bin cotton mixer is communicated with the fine cotton opener, a second condenser is arranged above the inlet of the fine cotton opener, the bottom of the second condenser is communicated with a cotton box in the fine cotton opener, a third fan is arranged at the inlet of the second condenser in a communicating manner, a fourth fan and a mars detector are arranged between the fine cotton opener and the carding unit, a plurality of groups of carding units are mutually connected in parallel and in series to a wool conveying pipeline connected with the outlet of the fine cotton opener, each group of carding units comprises a cotton box and a hemp fiber carding machine, a third condenser is arranged above the rear end of the large-bin cotton mixer, the bottom of the third condenser is communicated with a second large-bin cotton blender, a fifth fan is arranged at the inlet of the third condenser, and the inlet of the fifth fan is communicated with the outlet of the carding unit; the single axial flow cotton opener, the second fan, the third fan, the fine cotton opener, the array carding units and the fifth fan are communicated with the dust filter through dust filter pipelines.
And the cotton supply system comprises two continuous cotton supply system control cabinets which are communicated through a line to control the operation of the whole combined production line.
Further, a big storehouse is thoughtlessly cotton machine and No. two big storehouse is thoughtlessly cotton machine structures the same, all includes a plurality of cotton cabins of mixing and defeated cotton case, and a plurality of cotton cabins of mixing communicate each other, and the flat curtain is carried in the bottom installation, and the front end of carrying the flat curtain links up with the oblique curtain of the defeated cotton incasement installation in the place ahead mutually, is provided with equal hair roller in the back upper place of oblique curtain, and the front upper place is provided with the roller of beating hair, and the roller of beating hair is located the top in volume chamber, and the lower extreme in volume chamber is cotton outlet, through defeated hair pipeline intercommunication third fan inhale the material mouth.
Furthermore, the fine cotton opener comprises a rack, a second condenser positioned at the upper part of the rack, a cotton box positioned below the second condenser, a beater and a dust removing knife assembly positioned below the cotton box, and a cotton outlet assembly of the cotton opener positioned at the beater, wherein the cotton box is connected with a cotton outlet of the condenser positioned at the bottom of the second condenser, and a feeding roller is arranged between the beater and the cotton box; the feeding roller comprises a pair of upper rollers and a pair of lower rollers, the cotton box is provided with an upper perspective window and a lower perspective window, and a group of opposite photoelectric delay switches used for controlling the height of the raw materials are further arranged.
Preferably, the beater is a comb-pin type, sawtooth type or porcupine type beater.
Furthermore, the dust removing knife component comprises a plurality of triangular dust bars, all the triangular dust bars are arranged in a bow shape, a dust bar adjusting structure for adjusting the installation angle and the distance of the dust bars is arranged, and the dust bar adjusting structure comprises an adjusting hand wheel.
Furthermore, the first condenser, the second condenser and the third condenser have the same structure and respectively comprise a condenser shell, a volute positioned at the top end of the condenser shell in an involute mode, and a doffing cylinder positioned in the condenser shell and provided with meshes, wherein the condenser shell is provided with a dust exhaust port which is connected with an external dust filter; the condenser shell is provided with a perspective window.
Furthermore, the fibrilia carding machine comprises a feeding mechanism, a pre-carding mechanism, a main carding mechanism and a stripping mechanism, wherein the main carding mechanism adopts a structure that a roller and a cover plate are combined with each other for carding, the carding cover plate is arranged above a large cylinder, and a cotton outlet of the fibrilia carding machine is connected to a suction port of a fifth fan through a wool conveying pipeline.
Compared with the prior art, the utility model has the following beneficial effects: the utility model is a novel combined production line, is suitable for large-batch continuous production, ensures the connectivity among all links, reduces the production discontinuity caused by the influence of link errors on the progress of subsequent processes, and greatly improves the production efficiency; moreover, fire safety is emphasized, semi-automatic production is realized, labor cost is reduced, and product quality is improved.
Drawings
FIG. 1 is a schematic view of a production line of the present invention as a whole;
FIG. 2 is a schematic structural view of the opening and mixing part of the present invention;
FIG. 3 is a schematic view of the construction of the carding unit of the utility model;
in the figure: 1. the device comprises a hemp cotton cleaning machine, 2, a first fan, 3, a mars metal detector, 4, a weight separator, 5, a single axial flow cotton opener, 6, a second fan, 7, a first condenser, 8, a first large-bin cotton mixer, 9, a third fan, 10, a fine cotton opener, 11, a fourth fan, 12, a mars detector, 13, a cotton box, 14, a hemp fiber carding machine, 15, a fifth fan, 16, a third condenser, 17, a second large-bin cotton mixer, 18, a packer, 19, a filter, 20, a wool conveying pipeline, 21, a dust filtering pipeline, 22, a continuous cotton supply system control cabinet, 81, a cotton mixing cabin, 82, a conveying flat curtain, 83, an inclined curtain, 84, a wool homogenizing roller, 85, a wool beating roller, 86 and a volume cavity.
Detailed Description
It should be noted that in the description of the present invention, terms such as "central", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only terms of relationship determined for convenience of describing the structural relationships of the respective components of the present invention, and do not particularly indicate that any component of the present invention must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the present invention.
In addition, in the present invention, the descriptions related to "first", "second", etc. are only used for descriptive purposes, not specifically referring to the order or sequence, and not for limiting the present invention, but only for distinguishing the components or operations described in the same technical terms, and are not to be construed as indicating or implying any relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The following detailed description of embodiments of the utility model is provided in conjunction with the appended drawings:
as shown in fig. 1, a hemp fiber opening and carding combined production line comprises a hemp scutcher 1, a weight separator 4, a single axial flow opener 5, a first large-bin mixer 8, a fine opener 10, a plurality of carding units, a second large-bin mixer 17 and a packer 18, which are sequentially connected with one another through a wool conveying pipeline 20. The hemp bomb-cleaning machine 1 is used for initial opening of hemp fiber raw materials and discharging impurities in the raw materials, a first fan 2 and a mars metal detector 3 are arranged between the hemp bomb-cleaning machine 1 and a weight separator 4 in a communicating mode, a suction port of the first fan 2 is communicated with a cotton outlet of the hemp bomb-cleaning machine 1 through a wool conveying pipeline 20, the mars metal detector 3 is fixedly arranged at a discharge port of the first fan 2 and is communicated with the weight separator 4 through the wool conveying pipeline 20, and the mars metal detector 3 is used for detecting mars in a flowing process in real time and increasing fire safety; the weight separator 4 delivers the treated fibrous material through a wool transfer duct 20 to the fibrous material inlet of a uniaxial opener 5. A first condenser 7 is arranged above the rear end of the first large-bin cotton blender 8, the bottom of the first condenser 7 is communicated with the first large-bin cotton blender 8, a second fan 6 is arranged at the inlet of the first condenser 7, and the fiber raw material outlet of the single-axial-flow cotton opener 5 is connected to the suction port of the second fan 6 through a wool conveying pipeline 20; referring to fig. 2, the outlet of the first large-bin cotton mixer 8 is communicated with the fine cotton opener 10, a second condenser is installed at the inlet of the fine cotton opener 10, the bottom of the second condenser is communicated with a cotton box in the fine cotton opener 10, a third fan 9 is installed at the inlet of the second condenser in a communicated manner, and a suction port of the third fan 9 is connected with the outlet of the first large-bin cotton mixer 8 through a wool conveying pipeline 20. A fourth fan 11 and a spark detector 12 are communicated and installed between the fine cotton opener 10 and the carding units, and a plurality of groups of carding units are mutually connected in parallel and in series to a wool conveying pipeline 20 connected with the outlet of the fine cotton opener 10; with reference to fig. 3, each set of carding units comprises a hopper 13 and a fibrilia carding machine 14. A third condenser 16 is arranged above the rear end of the second large-bin cotton blender 17, the bottom of the third condenser 16 is communicated with the second large-bin cotton blender 17, a fifth fan 15 is arranged at the inlet of the third condenser 16, and the inlet of the fifth fan 15 is communicated with each outlet of the array carding units through a wool conveying pipeline 20; the cotton outlet of the second large-bin cotton mixer 17 is communicated with a packer 18 through a wool conveying pipeline 20, and the packer 18 finishes the final carding and packing to form a finished product.
A plurality of fans in the above-mentioned combined production line are used for providing power for the fibre raw materials circulation.
The single axial flow cotton opener 5, the second fan 6, the third fan 9, the fine cotton opener 10, the fibrilia carding machine 14 and the fifth fan 15 are also respectively communicated with a dust filter 19 through a dust filter pipeline 21, and the dust generated in the operation process is absorbed and discharged by the dust filter 19.
The hemp fiber opening and carding combined production line also comprises two continuous cotton supply system control cabinets 22 which are communicated through a circuit to control the operation of the whole combined production line.
With reference to fig. 2, the first large-bin cotton mixer 8 and the second large-bin cotton mixer 17 have the same structure and comprise a plurality of cotton mixing compartments 81 and cotton conveying boxes, the cotton mixing compartments 81 are communicated with each other, the bottom of the cotton mixing compartments is provided with a conveying flat curtain 82, the front end of the conveying flat curtain 82 is connected with an inclined curtain 83 installed in the front cotton conveying box, a uniform wool roller 84 is arranged above the rear of the inclined curtain 83, a wool beating roller 85 is arranged above the front side of the inclined curtain, the wool beating roller 85 is located above a volume cavity 86, the lower end of the volume cavity 86 is a cotton outlet, and the cotton outlet is communicated with a suction port of a third fan 9 through a wool conveying pipeline 20.
The fine cotton opener 10 comprises a rack, a second condenser positioned at the upper part of the rack, a cotton box positioned below the second condenser, a beater and a dust removing knife assembly positioned below the cotton box, and a cotton outlet assembly of the cotton opener positioned at the beater, wherein the cotton box is connected with a cotton outlet of the condenser positioned at the bottom of the second condenser, and a feeding roller is arranged between the beater and the cotton box; the feeding roller comprises a pair of upper rollers and a pair of lower rollers, the cotton box is provided with an upper perspective window and a lower perspective window, and a group of opposite-emitting photoelectric delay switches for controlling the height of the raw materials are further arranged. Wherein the beater is a comb needle type beater, a sawtooth type beater or a porcupine type beater; the dust removing knife component comprises a plurality of triangular dust bars, all the triangular dust bars are arranged in a bow shape, a dust bar adjusting structure for adjusting the installation angle and the distance of the dust bars is arranged, and the dust bar adjusting structure comprises an adjusting hand wheel.
The first condenser 7, the second condenser and the third condenser 16 have the same structure and respectively comprise a condenser shell, a volute which is positioned at the top end of the condenser shell in an involute way, and a doffing cylinder which is positioned in the condenser shell and is provided with meshes, wherein the condenser shell is provided with a dust suction/discharge port which is connected with an external dust filter 19 through a dust filter pipeline 21; the condenser shell is provided with a perspective window.
The fibrilia carding machine 14 comprises a feeding mechanism, a pre-carding mechanism, a main carding mechanism and a stripping mechanism, wherein the main carding mechanism adopts a structure that a roller and a cover plate are combined with each other for carding, a carding cover plate is arranged above a large cylinder, and a cotton outlet of the fibrilia carding machine 14 is connected to a material suction port of a fifth fan 15 through a wool conveying pipeline 20.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention, and the present invention is not limited to the above-mentioned examples, and those skilled in the art should also make changes, modifications, additions or substitutions within the spirit and scope of the present invention.
Claims (8)
1. The utility model provides a flaxen fiber opens carding combined production line which characterized in that: the device comprises a hemp scutcher, a weight separator, a single axial flow cotton opener, a first large-bin cotton mixer, a fine cotton opener, a plurality of arrays of carding units, a second large-bin cotton mixer and a packer, wherein the devices are sequentially connected with one another through a wool conveying pipeline; a first fan and a mars metal detector are arranged between the hemp scutcher and the weight separator, a first condenser is arranged above the rear end of a large-bin cotton mixer, the bottom of the first condenser is communicated with the large-bin cotton mixer, a second fan is arranged at the inlet of the first condenser, the outlet of the large-bin cotton mixer is communicated with the fine cotton opener, a second condenser is arranged above the inlet of the fine cotton opener, the bottom of the second condenser is communicated with a cotton box in the fine cotton opener, a third fan is arranged at the inlet of the second condenser in a communicating manner, a fourth fan and a mars detector are arranged between the fine cotton opener and the carding unit, a plurality of groups of carding units are mutually connected in parallel and in series to a wool conveying pipeline connected with the outlet of the fine cotton opener, each group of carding units comprises a cotton box and a hemp fiber carding machine, a third condenser is arranged above the rear end of the large-bin cotton mixer, the bottom of the third condenser is communicated with a second large-bin cotton blender, a fifth fan is arranged at the inlet of the third condenser, and the inlet of the fifth fan is communicated with the outlet of the carding unit; the single axial flow cotton opener, the second fan, the third fan, the fine cotton opener, the array carding units and the fifth fan are communicated with the dust filter through dust filter pipelines.
2. The combined production line for opening and carding of fibrilia according to claim 1, which is characterized in that: the cotton supply system comprises two continuous cotton supply system control cabinets which are communicated through a circuit to control the operation of the whole combined production line.
3. The combined production line for opening and carding of fibrilia according to claim 1, which is characterized in that: a big storehouse mixes cotton machine and No. two big storehouse and mixes cotton machine structures the same, all includes a plurality of cotton cabins and defeated cotton case of mixing, and a plurality of cotton cabins of mixing communicate each other, and the flat curtain is carried in the installation of bottom, and the front end of carrying the flat curtain links up with the oblique curtain of the defeated cotton incasement installation in the place ahead mutually, is provided with equal hair roller in the back top of oblique curtain, and the front top is provided with the roller of beating hair, and the roller of beating hair is located the top in volume chamber, and the lower extreme in volume chamber is cotton outlet, through defeated hair pipeline intercommunication third fan inhale the material mouth.
4. The combined production line for opening and carding of fibrilia according to claim 1, which is characterized in that: the fine cotton opener comprises a rack, a second condenser positioned at the upper part of the rack, a cotton box positioned below the second condenser, a beater and a dust removing knife assembly positioned below the cotton box, and a cotton outlet assembly of the cotton opener positioned at the beater, wherein the cotton box is connected with a cotton outlet of the condenser positioned at the bottom of the second condenser, and a feeding roller is arranged between the beater and the cotton box; the feeding roller comprises a pair of upper rollers and a pair of lower rollers, the cotton box is provided with an upper perspective window and a lower perspective window, and a group of opposite-emitting photoelectric delay switches for controlling the height of the raw materials are further arranged.
5. The combined production line for opening and carding of fibrilia according to claim 4, characterized in that: the beater is a comb needle type beater, a sawtooth type beater or a porcupine type beater.
6. The combined production line for opening and carding of fibrilia according to claim 4, characterized in that: the dust removing knife component comprises a plurality of triangular dust bars, all the triangular dust bars are arranged in a bow shape, a dust bar adjusting structure for adjusting the installation angle and the distance of the dust bars is arranged, and the dust bar adjusting structure comprises an adjusting hand wheel.
7. The combined production line for opening and carding of fibrilia according to claim 1, which is characterized in that: the first condenser, the second condenser and the third condenser are identical in structure and respectively comprise a condenser shell, a volute positioned at the top end of the condenser shell in an involute mode and a doffing cylinder positioned in the condenser shell and provided with meshes, a dust exhaust port is formed in the condenser shell and connected with an external dust filter; the condenser shell is provided with a perspective window.
8. The combined production line for opening and carding of fibrilia according to claim 1, which is characterized in that: the fibrilia carding machine comprises a feeding mechanism, a pre-carding mechanism, a main carding mechanism and a stripping mechanism, wherein the main carding mechanism adopts a structure that a roller and a cover plate are combined with each other for carding, the carding cover plate is arranged above a large cylinder, and a cotton outlet of the fibrilia carding machine is connected to a material suction port of a fifth fan through a wool conveying pipeline.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122981372.5U CN216473640U (en) | 2021-11-29 | 2021-11-29 | Flaxen fiber opens and combs joint production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122981372.5U CN216473640U (en) | 2021-11-29 | 2021-11-29 | Flaxen fiber opens and combs joint production line |
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| CN216473640U true CN216473640U (en) | 2022-05-10 |
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| CN202122981372.5U Active CN216473640U (en) | 2021-11-29 | 2021-11-29 | Flaxen fiber opens and combs joint production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116752253A (en) * | 2023-08-15 | 2023-09-15 | 山东华宇工学院 | High-proportion flax pretreatment equipment for cotton spinning and technological method |
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2021
- 2021-11-29 CN CN202122981372.5U patent/CN216473640U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116752253A (en) * | 2023-08-15 | 2023-09-15 | 山东华宇工学院 | High-proportion flax pretreatment equipment for cotton spinning and technological method |
| CN116752253B (en) * | 2023-08-15 | 2023-11-03 | 山东华宇工学院 | High-proportion flax pretreatment equipment for cotton spinning and technological method |
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