CN206986361U - A kind of blowing-carding system - Google Patents
A kind of blowing-carding system Download PDFInfo
- Publication number
- CN206986361U CN206986361U CN201720714557.0U CN201720714557U CN206986361U CN 206986361 U CN206986361 U CN 206986361U CN 201720714557 U CN201720714557 U CN 201720714557U CN 206986361 U CN206986361 U CN 206986361U
- Authority
- CN
- China
- Prior art keywords
- opener
- dirt
- carding
- cotton
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model discloses a kind of blowing-carding system, belong to technical field of textile machine.The system includes multiple circular cage filter dirt unit and the griping cotton machine, mixed cotton slitter, opener device, the first cotton transport blower fan, profiled filament sorter, the second cotton transport blower fan and the carding machine that are sequentially connected by pipeline, and multiple circular cage filter dirt unit is connected by pipeline with mixed cotton slitter and carding machine；Opener device includes the first opener (1) and the second opener (2) being sequentially connected by pipeline, the hired roughneck of first opener (1) is nose type hired roughneck, the hired roughneck of second opener (2) is kirschner beater, the dirt room of first opener (1) is equipped with noil recovery tube close to the bottom of hired roughneck side with the dirt room of the second opener (2) close to the bottom of hired roughneck side and connected with the first-level filtering dirt unit of multiple circular cage filter dirt unit, the dirt room opposite side of first opener (1) and the dirt room opposite side of the second opener (2) are provided tiltedly with the baffle plate for noil to be oriented to noil recovery tube.
Description
Technical field
The utility model belongs to technical field of textile machine, and more particularly to a kind of blowing-carding system, the system can obtain more
Outstanding product and the noil of the cooperation recyclable whole system of waste cotton recovery system, coordinate a kind of waste cotton recovery system applied on the same day
System uses.
Background technology
The exploitation and popularization and application of Blowing carding technology are one of important developments of contemporary cotton spinning technology, and it is advantageously implemented cotton
Spin processing serialization, automation, it in technique it is advanced rationally, with progressively shredding instead of shredding --- compression --- shredding
Backward traditional handicraft, adhesion coating and the bad carding machine brought of joint when avoiding lap unwinding feed the irregular problem of cotton；Clear comb
The use of connection is advantageous to improve product quality and reduces spinning end breaking, raises labour productivity, reduces labor intensity, saves workshop
Floor space, shorten technological process, reduce lap waste.Particularly in recent years, the appearance of Super-high-yielding carding machine and chemical fibre is big
Amount uses, and the popularization and application of Blowing carding is more seemed anxious for urgent and needs.Blowing carding technology, which has become, realizes textile technology
One of important symbol of modernization.The utilization rate of external Blowing carding is more than 50%, and the technology developed country such as U.S. utilization rate is
Close to 90%.
The advance and superiority of Blowing carding are mainly manifested in the following aspects：
(1) product quality is improved.In raw cotton, yarn number and thickness equipment under the same conditions, Blowing carding carded sliver semi-finished product with
And the quality index such as the weight CV values of resultant yarn, strip dry CV value, cotton junction impurity, single strong CV values have compared with conventional roll hello technique resultant yarn it is larger
The raising of amplitude, the level of Wu Site publications 25% can be reached.It is more suitable for the use of shuttleless loom, circular knitting machine.
(2) raise labour productivity.Blowing carding technique reduces work without the manual operation such as doffing, fortune volume, upper volume, change of lap
Intensity, reduce recruitment.
(3) save floor occupying area.Because the flow of Blowing carding is short, reduce the quantity of clear comb platform, and be not required to lap storage
It is standby, reduce floor space, vacateed factory building, to increase combing equipment, adjusting the product mix creates condition.
(4) lap waste is reduced.Blowing carding does not have debatching, broken volume, change of lap to tear head, reduces the lap waste dosage in distributing cotton.
The imagination of external Blowing carding is early in nineteen twenty-four it has been proposed that because carding machine yield at that time only has 1.5kg/ platforms
H-3.0kg/ platforms h.Often set scutcher will match somebody with somebody 50-100 carding machines, so can only be a kind of imagination at that time.With clear
The application and popularization of cotton machine lick-up, lap large package, carding machine metallic card clothing technology, bar is created for carding machine high yield
Part.The yield of carding machine is improved 100kg/ platforms h- till now by the 1.5kg/ platform h-3.0kg/ platforms h of the fifties
120kg/ platform h, make it possible Blowing carding in terms of board configuration.
It is in the last century 50's that external Blowing carding technology, which is used for production, and modern Blowing carding is developed into by original Blowing carding
Take the time of nearly 30 years.Because the all-round popularization of Blowing carding, to solve following problem in technology at that time：
(1) carded sliver long segment is irregular, the not uniform deviation of weight of overlength fragment is big；
(2) kind inconvenience is turned, it is impossible to meet the production requirement of multi items, small lot；
(3) Blowing carding production is unstable, failure is more.An equipment, which goes wrong, in Blowing carding production line will cause completely to stop
Car.
In order to progressively solve these problems, Blowing carding experienced constantly progressive, perfect, ripe process.These are asked now
Topic has obtained preferable solution, and Blowing carding enters the stage of fast development.
The Blowing carding in China also experienced same evolution, and modern Blowing carding has been started to the late 1980s
The new upsurge developed, achieve breakthrough progress.The a full set of production of Zheng's frame equipment Imported From German EMH Company Truetzschler company Blowing carding
Line and processing technology, produce a full set of blowing-carding machinery.It is high that Qingdao frame has developed FA232 types, FA203 types, FA203A types
Production carding machine has simultaneously developed whole process blowing-carding machinery.The opening or cleaning that Jintan frame factory has developed supporting Blowing carding is set
It is standby.These equipment largely have modern Blowing carding technical characteristic：
Applicant is having found following three problem using existing blowing-carding system：(1) structure is more complicated, floor space
Greatly；(2) unstable product quality, bar dry values CV values and cotton knot numerical value etc. can not meet design requirement；(3) noil of opener without
Method is reclaimed by dust-filtering system.
The content of the invention
In order to solve the above problems, the utility model embodiment provides a kind of blowing-carding system, and the system can be stablized
Reclaimed to the product of high quality, and to the noil of opener, coordinate falling for the recyclable whole system of waste cotton recovery system
Cotton.The technical scheme is as follows：
The utility model embodiment provides a kind of blowing-carding system, and the system includes multiple circular cage filter dirt unit and passed through
Griping cotton machine that pipeline is sequentially connected, mixed cotton slitter, opener device, the first cotton transport blower fan, profiled filament sorter, the second cotton transport wind
Machine and carding machine, the multiple circular cage filter dirt unit are connected by pipeline with mixed cotton slitter and carding machine；The opener device bag
The first opener 1 and the second opener 2 being sequentially connected by pipeline are included, the hired roughneck of first opener 1 is nose type hired roughneck,
The hired roughneck of second opener 2 is kirschner beater, and the dirt room of first opener 1 is close to the bottom of hired roughneck side and second
The dirt room of opener 2 is equipped with the first-level filtering dirt machine of noil recovery tube and multiple circular cage filter dirt unit close to the bottom of hired roughneck side
Group connection, the dirt room opposite side of the dirt room opposite side of first opener 1 and the second opener 2 are provided tiltedly with for that will fall
Cotton is oriented to the baffle plate of noil recovery tube.
Wherein, the multiple circular cage filter dirt unit in the utility model embodiment is that LF102A types multiple circular cage filters dirt unit,
Including the anterior first-level filtering dirt unit 32 of shell 31, shell 31, the two level filter dirt unit 33 at the rear portion of shell 31, two level filter dirt unit
Drum-type cartridge filter 34 in 33, the blast pipe 36 connected with first-level filtering dirt unit 32, the suction connected with two level filter dirt unit 33
Dirt pipe 35 and the front side of shell 31 and the Celloco fractionator Celloco 37 connected with first-level filtering dirt unit 32, the drum-type cartridge filter 34 is along preceding
It is backward to rotate in two level filter dirt unit 33.
Wherein, the noil of the noil recovery tube of the first opener 1 in the utility model embodiment and the second opener 2 returns
Closed tube is connected by noil collecting pipe 38 with the upper portion side wall of first-level filtering dirt unit 32.
Preferably, the noil collecting pipe 38 in the utility model embodiment is passed through the part of first-level filtering dirt unit 32 and turned forward
Tiltedly set.
Preferably, the pipeline between the profiled filament sorter and carding machine in the utility model embodiment is provided with metal
Separator.
Specifically, the first opener 1 in the utility model embodiment is FA106B type porcupine openers, and described second opens
Cotton machine 2 is FA106A type porcupine openers, and the mixed cotton slitter is A305B type mixed cotton slitters, and the profiled filament sorter is
DH-FZ type profiled filament sorters, the carding machine are FA231 type carding machines.
The beneficial effect brought of technical scheme that the utility model embodiment provides is：The utility model embodiment provides
A kind of blowing-carding system, the system, which can stably obtain the product of high quality, bar dry values, cotton knot value and ultimate strength etc., to be had necessarily
Improve.And dirt unit is filtered by multiple circular cage the noil of opener is reclaimed, coordinate waste cotton recovery system recyclable whole
The noil of individual system.
Brief description of the drawings
Fig. 1 is the theory diagram for the blowing-carding system that the utility model embodiment provides；
Fig. 2 is the structural representation for the opener device that the utility model embodiment provides；
Fig. 3 is the structural representation for the multiple circular cage filter dirt unit that the utility model embodiment provides；
Fig. 4 is the top view for the multiple circular cage filter dirt unit that the utility model embodiment provides.
In figure：1 first opener, 2 second openers, 4 cotton transport blower fans, 11 first cotton storage tanks, 12 first cotton output ports, 13
One feed roll motor, 14 nose type hired roughnecks, 15 first bar grids, 16 first dirt rooms, 17 first baffles, 18 first noil recovery tubes, 19
One opener case, 21 second cotton storage tanks, 22 second cotton output ports, 23 second feed roll motors, 24 kirschner beaters, 25 second bar grids, 26
Two dirt rooms, 27 second baffles, 28 second noil recovery tubes, 29 second opener casees, 31 shells, 32 first-level filtering dirt units, 33 two levels
Filter dirt unit, 34 drum-type cartridge filters, 35 sweep-up pipes, 36 blast pipes, 37 Celloco fractionator Cellocos, 38 noil collecting pipes.
Embodiment
It is new to this practicality below in conjunction with accompanying drawing to make the purpose of this utility model, technical scheme and advantage clearer
Type is described in further detail.
Referring to Fig. 1-4, the utility model embodiment provides a kind of blowing-carding system, and the system includes multiple circular cage filter dirt
Unit and the griping cotton machine being sequentially connected by pipeline, mixed cotton slitter, opener device, the first cotton transport blower fan, profiled filament sorter,
Second cotton transport blower fan and carding machine etc., multiple circular cage filter dirt unit are connected to reclaim by pipeline and mixed cotton slitter and carding machine
Noil.Wherein, opener device includes the first opener 1 and the second opener 2 being sequentially connected by pipeline, the first opener 1
Cotton output port（First cotton output port 12）Pass through pipeline and the hopper of the second opener 2（Second cotton storage tank 21）Connection.Wherein, first open
The hired roughneck of cotton machine 1 is nose type hired roughneck（It is made up of sawtooth cutterhead）, the hired roughneck of the second opener 2 is kirschner beater（By card wire plate group
Into）.Wherein, the dirt room of the first opener 1 is close to hired roughneck side（Front side）Bottom and the second opener 2 dirt room close to hired roughneck
Side（Front side）Bottom be equipped with noil recovery tube（18、28）Connect with the first-level filtering dirt unit 32 of multiple circular cage filter dirt unit
It is logical, noil recovery tube（18、28）The noil for returning dust chamber is connected with dirt room；Further, in the dirt room of the first opener 1
Opposite side（Rear side）With opposite side in the dirt room of the second opener 2（Rear side）It is provided tiltedly with for noil to be oriented into noil recovery
The baffle plate of pipe（17、27）, baffle plate（17、27）By dirt room, portion is divided into two cavitys for two from front to back, not only reduces filter dirt
The burden of system, noil is also set to be slid along baffle plate to noil recovery tube（18、28）Place.
Further, referring to Fig. 2, the pipe between the first opener 1 and the second opener 2 in the utility model embodiment
Road is provided with cotton transport blower fan 4.
Wherein, referring to Fig. 2, the first opener 1 in the utility model embodiment includes the first cotton storage tank 11, first storage cotton
The first opener case 19, the first dirt room 16, the first cotton storage tank 11 and the first opener case of the bottom of the first opener case 19 of the lower section of case 11
The first feed roll motor 13 between 19, the first cotton output port 12 of the front side of the first opener case 19, in the first opener case 19 and positioned at the
First bar grid 15 of one feed roll motor, 13 adjacent lower section, the nose type hired roughneck 14 in the first bar grid 15, the front side bottom of the first dirt room 16
First baffle 17 that 16 rear sides are obliquely installed in the first noil recovery tube 18, the first dirt room in side wall etc..Wherein, the first storage cotton
Case 11 connects with the first opener case 19 and the first feed roll motor 13, the first bar grid 15 and the first cotton output port is provided with its communicating passage
12 connections and its bottom are located at the top of the first dirt room 16, and the first noil recovery tube 18 connects with the first dirt room 16, first baffle 17
Declining forward is tiltedly set.Preferably, the lower end of first baffle 17 is located at 18 adjacent rear of the first noil recovery tube.
Wherein, referring to Fig. 2, the second opener 2 in the utility model embodiment includes the second cotton storage tank 21, second storage cotton
The second opener case 29, the second dirt room 26, the second cotton storage tank 21 and the second opener case of the bottom of the second opener case 29 of the lower section of case 21
The second feed roll motor 23 between 29, the second cotton output port 22 of the front side of the second opener case 29, in the second opener case 29 and positioned at the
Second bar grid 25 of two feed roll motors, 23 adjacent lower section, the kirschner beater 24 in the second bar grid 25, the front side bottom of the second dirt room 26
Second baffle 27 that rear side is obliquely installed in the second noil recovery tube 28, the second dirt room 26 in side wall etc..Wherein, the second storage cotton
Case 21 connects with the second opener case 29 and the second feed roll motor 23, the second bar grid 25 and the second cotton output port is provided with its communicating passage
22 connections and its bottom are located at the top of the second dirt room 26, and the second noil recovery tube 28 connects with the second dirt room 26, second baffle 27
Declining forward is tiltedly set.Preferably, the lower end of second baffle 27 is located at 28 adjacent rear of the second noil recovery tube.
Wherein, referring to Fig. 3 and 4, the multiple circular cage filter dirt unit in the utility model embodiment is LF102A types multilayer circle
Cage filters dirt unit, including the anterior first-level filtering dirt unit 32 of shell 31, shell 31, the rear portion of shell 31 two level filter dirt unit 33,
Drum-type cartridge filter 34 in two level filter dirt unit 33, the blast pipe 36 connect with first-level filtering dirt unit 32 and two level filter dirt machine
Celloco fractionator Celloco 37 connected on front side of the sweep-up pipe 35 and shell 31 of the connection of group 33 and with first-level filtering dirt unit 32 etc..Wherein, one
Level filter dirt unit 32 is disk pre-separation dirt catcher, specially FU206；Two level filter dirt unit 33 is multiple circular cage dirt catcher, tool
Body is F0261；Along front and rear to rotating in two level filter dirt unit 33, sweep-up pipe 35 pushes up drum-type cartridge filter 34 located at shell 31
Portion and it is connected by pipeline with mixed cotton slitter and carding machine, blast pipe 36 will reclaim located at the top of shell 31, Celloco fractionator Celloco 37
Noil discharge, waste cotton recovery system recycled using the noil.
Wherein, referring to Fig. 2, the noil recovery tube of the first opener 1 in the utility model embodiment（First noil reclaims
Pipe 18）With the noil recovery tube of the second opener 2（Second noil recovery tube 28）Pass through noil collecting pipe 38 and first-level filtering dirt
The upper portion side wall connection of unit 32.
Preferably, referring to Fig. 4, the noil collecting pipe 38 in the utility model embodiment is passed through the portion of first-level filtering dirt unit 32
The setting that turns forward is divided to reach more preferable effect to form vortex.Preferably, noil collecting pipe 38 is passed through first-level filtering dirt unit 32
Position be located at the adjacent rear of blast pipe 36 and the junction of first-level filtering dirt unit 32.
Preferably, referring to Fig. 1, on the pipeline between profiled filament sorter and carding machine in the utility model embodiment
Provided with metal separating device.Metal separating device is specially magnetic cavity metal isolating construction.
Specifically, the first opener 1 in the utility model embodiment is FA106B type porcupine openers, have adjusted hired roughneck
Parameter, add noil recovery tube and baffle plate；Wherein, nose type hired roughneck 14 is made up of sawtooth cutterhead.Second opener 2 is FA106A
Type porcupine opener, hired roughneck's parameter is have adjusted, add noil recovery tube and baffle plate；Wherein, kirschner beater 24 is by card wire plate group
Into.Mixed cotton slitter is A305B type mixed cotton slitters, and profiled filament sorter is DH-FZ type profiled filament sorters, and carding machine is
FA231 type carding machines.
Table 1
| Bar is done CVm% | Bar is done CVb% | Details- 40%/Km | Details- 50%/Km | Slubbing+ 35%/Km | Slubbing+ 50%/Km | Slubbing+ 140%/Km | Slubbing+ 200%/Km | Ultimate strength cN | |
| The present invention's Blowing carding | 12.38 | 1.58 | 92 | 2 | 160 | 14 | 145 | 45 | 174.9 |
| It is existing clear Comb connection | 12.93 | 2.63 | 132 | 5 | 45 | 122 | 163.1 |
Wherein, table 1 is Blowing carding provided by the utility model and existing Blowing carding（Qingdao frame）Using effect pair
Than, it can be seen that bar dry values, cotton knot value and ultimate strength etc. have certain improvement.
Wherein, " first " and " second " in the present embodiment only plays differentiation, without other Special Significances.
Preferred embodiment of the present utility model is the foregoing is only, it is all in this practicality not to limit the utility model
Within new spirit and principle, any modification, equivalent substitution and improvements made etc., guarantor of the present utility model should be included in
Within the scope of shield.
Claims (6)
1. a kind of blowing-carding system, it is characterised in that filter dirt unit including multiple circular cage and grab cotton by what pipeline was sequentially connected
Machine, mixed cotton slitter, opener device, the first cotton transport blower fan, profiled filament sorter, the second cotton transport blower fan and carding machine are described more
Layer large carrying food-basket filter dirt unit is connected by pipeline with mixed cotton slitter and carding machine；The opener device includes being sequentially connected by pipeline
The first opener (1) and the second opener (2), the hired roughneck of first opener (1) is nose type hired roughneck, second opener
The hired roughneck of machine (2) is kirschner beater, and the dirt room of first opener (1) is close to the bottom of hired roughneck side and the second opener
(2) the first-level filtering dirt unit that dirt room is equipped with noil recovery tube and multiple circular cage filter dirt unit close to the bottom of hired roughneck side connects
Logical, the dirt room opposite side of first opener (1) is provided tiltedly with for that will fall with the dirt room opposite side of the second opener (2)
Cotton is oriented to the baffle plate of noil recovery tube.
2. blowing-carding system according to claim 1, it is characterised in that the multiple circular cage filter dirt unit is LF102A types
Multiple circular cage filters dirt unit, including the first-level filtering dirt unit (32) of shell (31), shell (31) front portion, the two of shell (31) rear portion
Level filter dirt unit (33), drum-type cartridge filter (34) in two level filter dirt unit (33), connected with first-level filtering dirt unit (32)
Blast pipe (36), with two level filter dirt unit (33) sweep-up pipe (35) that connect and shell (31) front side and with first-level filtering dirt unit
(32) Celloco fractionator Celloco (37) of connection, the drum-type cartridge filter (34) filter dirt unit (33) to rotation along front and rear located at two level
It is interior.
3. blowing-carding system according to claim 2, it is characterised in that the noil recovery tube of first opener (1)
Connected with the noil recovery tube of the second opener (2) by the upper portion side wall of noil collecting pipe (38) and first-level filtering dirt unit (32)
It is logical.
4. blowing-carding system according to claim 3, it is characterised in that the noil collecting pipe (38) is passed through first-level filtering dirt
The part of unit (32) turns forward setting.
5. blowing-carding system according to claim 3, it is characterised in that between the profiled filament sorter and carding machine
Pipeline be provided with metal separating device.
6. blowing-carding system according to claim 2, it is characterised in that first opener (1) is FA106B types person of outstanding talent
Pig opener, second opener (2) are FA106A type porcupine openers, and the mixed cotton slitter is A305B type mixed cotton slitters,
The profiled filament sorter is DH-FZ type profiled filament sorters, and the carding machine is FA231 type carding machines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720714557.0U CN206986361U (en) | 2017-06-20 | 2017-06-20 | A kind of blowing-carding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720714557.0U CN206986361U (en) | 2017-06-20 | 2017-06-20 | A kind of blowing-carding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206986361U true CN206986361U (en) | 2018-02-09 |
Family
ID=61396751
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720714557.0U Active CN206986361U (en) | 2017-06-20 | 2017-06-20 | A kind of blowing-carding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206986361U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108588907A (en) * | 2018-07-09 | 2018-09-28 | 青岛宏大纺织机械有限责任公司 | A kind of parallel Single axial waste silk opener |
-
2017
- 2017-06-20 CN CN201720714557.0U patent/CN206986361U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108588907A (en) * | 2018-07-09 | 2018-09-28 | 青岛宏大纺织机械有限责任公司 | A kind of parallel Single axial waste silk opener |
| CN108588907B (en) * | 2018-07-09 | 2023-09-22 | 青岛宏大纺织机械有限责任公司 | Parallel single-axial-flow cotton opener |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103343408B (en) | Rotor spinning twisting process | |
| CN206986361U (en) | A kind of blowing-carding system | |
| CN107313133A (en) | A kind of clean type of dry impurity elimination send cotton device | |
| CN107419375A (en) | A kind of waste cotton treatment method | |
| CN209178534U (en) | A kind of opener | |
| CN203977013U (en) | The air intake device that a kind of tight match network spins | |
| CN207525395U (en) | Carding machine | |
| CN107475824A (en) | A kind of raw cotton processing system | |
| CN216473640U (en) | Flaxen fiber opens and combs joint production line | |
| CN102797076B (en) | Single-roller opener for regenerated fibers of waste textiles | |
| CN106435866B (en) | Rotor spinning device for eliminating vortex | |
| CN212152537U (en) | Fly-cotton removing device for producing polyvinyl alcohol yarns by roving frame | |
| CN214938072U (en) | High-efficiency spinning device for gradual-change breathable high-strength slub yarn | |
| CN206986355U (en) | A kind of opener device of recyclable noil | |
| CN209243266U (en) | It is a kind of to remove the fine fly frame that breaks | |
| CN209973936U (en) | Dust collector for mixed yarn conveying | |
| CN102618971A (en) | Cage type cotton removing and tiny dust removing machine | |
| CN214782328U (en) | Household mattress carding machine | |
| CN207793536U (en) | A kind of weaving loom weaving dirt collection device | |
| CN205711149U (en) | A kind of dust arrester of spinning machine | |
| CN220619267U (en) | Cotton yarn machine blows cotton device | |
| CN218507963U (en) | Automatic combination machine for opening and mixing comb | |
| CN211921770U (en) | Fiber mixing, opening and wool combining device for producing papermaking felt | |
| CN219450000U (en) | Drafting device of spinning machine | |
| CN110016741B (en) | Full-flow intelligent spinning system for classifying, circulating, paying and returning |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |