CN212293899U

CN212293899U - Novel condenser

Info

Publication number: CN212293899U
Application number: CN202020435681.5U
Authority: CN
Inventors: 何向阳; 苏海军; 白雪涛; 沈鹏川
Original assignee: Zhoukou Jialida Textile Group Co ltd
Current assignee: Zhoukou Jialida Textile Group Co ltd
Priority date: 2020-03-30
Filing date: 2020-03-30
Publication date: 2021-01-05
Anticipated expiration: 2030-03-30

Abstract

The utility model provides a novel condenser, which comprises a shell, wherein a dust cage and a stripping beater are arranged inside the shell, and a cotton collecting chamber is arranged below the stripping beater; a material guide part is arranged on the shell, a feed inlet of the material guide part is connected with a cotton conveying pipe outside the shell, and a discharge outlet of the material guide part extends to the surface layer of the dust cage; the discharge port is in a flat mouth shape extending along the axial direction of the dust cage, and a plurality of partition plates are arranged in the material guide piece close to the discharge port. The lower side of the shell corresponding to the dust cage is provided with a falling impurity collecting chamber, the surface of the falling impurity collecting chamber close to the dust cage is an arc-shaped surface, and the falling impurity collecting chamber is provided with a cleaning device used for removing impurities on the surface layer of the dust cage. The utility model can ensure that the cotton fiber is evenly laid on the surface layer of the dust cage and the thickness of the cotton fiber layer is even; in addition, by additionally arranging the cleaning device, the surface meshes of the dust cage can be ensured not to be blocked, and the working performance of the condenser is further improved.

Description

Novel condenser

Technical Field

The utility model relates to the technical field of textile machinery, concretely relates to novel condenser.

Background

The condenser is an indispensable device in the cotton spinning industry, is generally used in the opening and picking process flow, and is mainly used for adsorbing the raw materials conveyed by the previous device on a rotating dust cage by the wind power of a fan, and stripping the raw materials on the dust cage by a stripping beater to enter the next device for use. The condenser dust cage is formed by bending a mesh steel plate, and the condenser dust cage is used for transferring raw materials and removing fine impurities and short skirts in the raw materials through meshes on the surface of the dust cage. In the actual production process, part of fine impurities and short fibers are embedded into meshes of the dust cage, and cannot be sucked away by airflow, so that the meshes of the dust cage are blocked, the airflow of equipment is unstable, and a condenser cannot normally work, so that the product quality and the production efficiency are influenced; in addition, under the influence of a condenser fan, the quality of the produced cotton rolls is affected due to the fact that the air flow of the condenser close to one side of the fan is large, and the quality of the produced cotton rolls is not uniform. Meanwhile, the uneven thickness of the raw materials on the condenser dust cage affects the thin cotton effect of a beater, and the potential safety hazards of choke of condenser equipment, serious fire and the like are easily caused.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the not enough of prior art, provide one kind can be balanced toward the dust cage surface add the raw materials, and can prevent the novel condenser of dust cage mesh jam, concrete scheme is as follows:

a novel condenser comprises a shell, wherein a dust cage and a stripping beater are arranged inside the shell, and a cotton collecting chamber is arranged below the stripping beater correspondingly; a material guide part is arranged on the shell, a feed inlet of the material guide part is connected with a cotton conveying pipe outside the shell, and a discharge outlet of the material guide part extends to the surface layer of the dust cage; the discharging port is in a flat mouth shape extending along the axial direction of the dust cage, a plurality of partition plates are arranged in the material guide piece close to the discharging port, and the surface of each partition plate is vertical to the axial direction of the dust cage.

Based on the above, a falling impurity collecting chamber is arranged in the shell corresponding to the lower side of the dust cage, the surface of the falling impurity collecting chamber close to the dust cage is an arc-shaped surface, and a cleaning device for removing impurities on the surface layer of the dust cage is arranged on the falling impurity collecting chamber; the cleaning device comprises a first turning plate and a second turning plate which form the arc-shaped surface, the upper surface of the second turning plate is provided with a brush for cleaning impurities on the surface layer of the dust cage, and the inside of the impurity falling collection chamber is provided with a tooth comb for cleaning the brush.

Based on the above, the tooth comb includes the base member, and fixed mounting has two rows of steel teeth that are the contained angle setting on the base member.

Based on the above, the lowest edge of the first turning plate on the arc-shaped surface is provided with a vertically arranged baffle.

Based on the above, the turning of the first turning plate is controlled by the rotation of the first rotating shaft, a first handle for controlling the rotation of the first rotating shaft is arranged outside the shell, the first handle and the shell are provided with first through holes corresponding to each other, and the first handle is positioned by a first pin inserted into the first through hole; the turnover of the second turning plate is controlled through the rotation of the second rotating shaft, a second handle for controlling the rotation of the second rotating shaft is arranged outside the shell, second through holes corresponding to each other are formed in the second handle and the shell, and the second handle is positioned through a second pin inserted into the second through holes.

Based on the above, be equipped with the observation window that is used for observing the casing inside on the casing.

Based on the above, the outside of the casing is located below the observation window and is provided with the operation panel for the operation of the operator.

Based on the above, the bottom slope of falling miscellaneous collecting chamber, correspond on the casing fall miscellaneous collecting chamber's the lowest department and be equipped with the clearance mouth.

The utility model discloses relative prior art has substantive characteristics and progress, specifically speaking, the utility model has the following advantages:

1. the utility model discloses in, through installation guide on the casing, the feed inlet and the conveying pipeline of guide are connected, the flat mouthful of form along dust cage axial extension is designed into to the discharge gate of guide, the discharge gate of guide extends to the top layer of dust cage, the inside of guide is close to discharge gate department and sets up the polylith space bar, the space bar face is perpendicular with dust cage axial, this structural design makes the cotton fiber equipartition immediately at the dust cage top layer of following discharge gate exhaust, avoided as far as possible because dust cage top layer suction force variation in size leads to the local gathering of cotton fiber so that the uneven phenomenon of cotton layer thickness.

2. The utility model discloses in, through set up cleaning device on cotton collecting chamber, cleaning device is including the brush that is used for clearing up the dust cage, can be with the short flannel of jam on the dust cage top layer, impurity clean up, make it adhere to on the brush hair of brush, perhaps fall on first returning face plate, perhaps get into the inside detach of dust cage, the impurity that falls on first returning face plate can make it fall into miscellaneous collecting chamber through the first returning face plate of upset, impurity accessible upset second returning face plate on the brush is and fall into miscellaneous collecting chamber through the tooth comb with its clean up, finally, guarantee that the suction force on dust cage top layer can be normal adsorb cotton fibre, the edulcoration, improve condenser's work efficiency.

Drawings

Fig. 1 is a main sectional view of the overall structure of the present invention.

Fig. 2 is a front view of the overall structure of the present invention.

Fig. 3 is a schematic structural view of the middle cleaning device of the present invention.

Fig. 4 is a front view of the material guiding member of the present invention.

In the figure: 1. a housing; 2. a dust cage; 3. stripping and beating; 4. a material guide member; 4-1, discharging port; 4-2, a separator; 5. a cotton conveying pipe; 6. a fallen impurities collection chamber; 7. an arc-shaped surface; 8. cleaning the opening; 9. a cleaning device; 10. an observation window; 11. a first handle; 12. a first pin; 13. a second handle; 14. a second pin; 15. an operation table; 16. a first flap; 17. a second flap; 18. a tooth comb; 18-1. a substrate; 18-2. steel teeth; 19. a first rotating shaft; 20. a second rotating shaft; 21. a brush; 22. a baffle plate; 23. a cotton collecting chamber.

Detailed Description

The technical solution of the present invention will be described in further detail through the following embodiments.

Examples

As shown in fig. 1-4, the utility model provides a novel condenser, which comprises a shell 1, the inside of the shell 1 is provided with a dust cage 2 and a stripping beater 3, and a cotton collecting chamber 23 is arranged below the corresponding stripping beater 3.

In order to prevent the thickness of the cotton fiber layer falling on the surface layer of the dust cage 2 from being uneven due to different suction forces on the surface layer of the dust cage 2, a material guide member 4 is specially arranged on the shell 1, a feed inlet of the material guide member 4 is connected with a cotton conveying pipe 5 outside the shell 1, and a discharge outlet 4-1 of the material guide member 4 extends to the surface layer of the dust cage 2; the discharge port 4-1 is in a flat mouth shape extending along the axial direction of the dust cage 2, in addition, a plurality of partition plates 4-2 are arranged in the material guide piece 4 close to the discharge port 4-1, and the surface of each partition plate 4-2 is axially vertical to the dust cage 2.

The utility model discloses a dust cage 2, including casing 1, dust cage 2, the downside that corresponds in the casing 1 is equipped with and falls miscellaneous collection room 6, fall miscellaneous collection room 6 and be close to the surface of dust cage 2 is arcwall face 7, falls miscellaneous collection room 6 and is equipped with the cleaning device 9 that is used for detaching dust cage 2 top layer impurity.

The cleaning device 9 comprises a first turning plate 16 and a second turning plate 17 which form the arc-shaped surface 7, the upper surface of the second turning plate 17 is provided with a brush 21 for cleaning impurities on the surface layer of the dust cage 2, and the inside of the impurity falling collecting chamber 6 is provided with a tooth comb 18 for cleaning the brush 21.

The tooth comb 18 comprises a base body 18-1, and in order to accelerate the cleaning efficiency of the tooth comb 18 on bristles on the brush 21, two rows of steel teeth 18-2 arranged at an included angle are fixedly arranged on the base body 18-1.

Considering that a part of impurities may fall off when the surface layer of the dust cage 2 is cleaned by the brush 21, in order to prevent the impurities from polluting clean cotton fibers, a baffle plate 22 which is vertically arranged is arranged on the arc-shaped surface 7 along the lowest edge of the first turning plate 16, and the impurities are deposited on the first turning plate 16 through the baffle plate 22.

The turnover of the first turning plate 16 is controlled by the rotation of the first rotating shaft 19, a first handle 11 for controlling the rotation of the first rotating shaft 19 is arranged outside the shell 1, the first handle 11 and the shell 1 are provided with first through holes corresponding to each other, and the first handle 11 is positioned by a first pin 12 inserted in the first through hole.

The turnover of the second turning plate 17 is controlled by the rotation of the second rotating shaft 20, the second handle 13 for controlling the rotation of the second rotating shaft 20 is arranged outside the shell 1, the second handle 13 and the shell 1 are provided with second through holes corresponding to each other, and the second handle 13 is positioned by a second pin 14 inserted in the second through hole.

In order to facilitate the operator to observe the inside of the casing 1, the casing 1 is provided with an observation window 10 for observing the inside of the casing 1.

An operation table 15 for the operator to work is provided outside the housing 1 below the observation window 10 in consideration of the high installation position of the condenser during operation.

In order to facilitate discharging of impurities in the impurity falling and collecting chamber 6, the bottom of the impurity falling and collecting chamber 6 is designed to be inclined, and a cleaning port 8 is formed in the lowest position, corresponding to the impurity falling and collecting chamber 6, of the shell 1.

The utility model discloses the theory of operation: the cotton fiber output from the conveying pipeline is firstly uniformly discharged to the surface layer of the dust cage 2 through the material guide part 4, and the cotton fiber layer rotates along with the rotation of the dust cage 2 by means of the suction force of the dust cage 2, and then is stripped from the surface layer of the dust cage 2 by the stripping beater 3 and finally enters the cotton collecting chamber 23 on the lower side of the stripping beater 3.

When the dust cage 2 works for a period of time, an operator stands on the operating platform 15, and observes the state of the cotton fiber layer on the surface of the dust cage 2 through the observation window 10, and then judges whether the surface layer of the dust cage 2 is blocked by meshes. If the meshes of the dust cage 2 are blocked, the brush 21 needs to be cleaned, and the operation steps are as follows:

firstly, pulling out a first pin 12, then clockwise rotating a first handle 11, further rotating a first turning plate 16, and enabling impurities on the first turning plate 16 to enter an impurity falling collection chamber 6; then, pulling out the second pin 14, rotating the second handle 13 anticlockwise to turn over the second turning plate 17, then rotating the second handle 13 back and forth to clean the bristles on the brush 21 through the tooth comb 18, and enabling the impurities on the bristles to enter the impurity falling and collecting chamber 6; finally, after cleaning, the second turning plate 17 is reset by clockwise rotating the second handle 13, the second pin 14 is inserted into the second through hole to fix the position of the second handle 13, and then the second turning plate 17 is positioned, and then the first handle 11 is rotated anticlockwise to reset the first turning plate 16, and the first pin 12 is inserted into the first through hole to fix the position of the first handle 11, and then the first turning plate 16 is positioned.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.

Claims

1. A novel condenser is characterized in that: the cotton picking machine comprises a shell (1), wherein a dust cage (2) and a stripping beater (3) are arranged inside the shell (1), and a cotton collecting chamber (23) is arranged below the stripping beater (3); a material guide piece (4) is arranged on the shell (1), a feed inlet of the material guide piece (4) is connected with a cotton conveying pipe (5) outside the shell (1), and a discharge outlet (4-1) of the material guide piece (4) extends to the surface layer of the dust cage (2); the discharging port (4-1) is in a flat mouth shape extending along the axial direction of the dust cage (2), a plurality of partition plates (4-2) are arranged in the material guiding piece (4) close to the discharging port (4-1), and the surface of each partition plate (4-2) is axially vertical to the dust cage (2).

2. The novel condenser of claim 1, wherein: a sundry dropping collecting chamber (6) is arranged in the shell (1) corresponding to the lower side of the dust cage (2), the surface of the sundry dropping collecting chamber (6) close to the dust cage (2) is an arc-shaped surface (7), and a cleaning device (9) for removing impurities on the surface layer of the dust cage (2) is arranged on the sundry dropping collecting chamber (6); the cleaning device (9) comprises a first turning plate (16) and a second turning plate (17) which form the arc-shaped surface (7), the upper surface of the second turning plate (17) is provided with a brush (21) for cleaning impurities on the surface layer of the dust cage (2), and the inside of the impurity falling collecting chamber (6) is provided with a tooth comb (18) for cleaning the brush (21).

3. The novel condenser of claim 2, wherein: the tooth comb (18) comprises a base body (18-1), and two rows of steel teeth (18-2) arranged at an included angle are fixedly arranged on the base body (18-1).

4. The novel condenser of claim 2, wherein: a baffle (22) which is vertically arranged is arranged on the arc-shaped surface (7) along the lowest edge of the first turning plate (16).

5. The novel condenser of claim 2, wherein: the turnover of the first turning plate (16) is controlled by the rotation of a first rotating shaft (19), a first handle (11) for controlling the rotation of the first rotating shaft (19) is arranged outside the shell (1), first through holes corresponding to each other are formed in the first handle (11) and the shell (1), and the first handle (11) is positioned by a first pin (12) inserted in the first through holes; the turnover of the second turning plate (17) is controlled through the rotation of a second rotating shaft (20), a second handle (13) for controlling the rotation of the second rotating shaft (20) is arranged outside the shell (1), second through holes corresponding to each other are formed in the second handle (13) and the shell (1), and the second handle (13) is positioned through a second pin (14) inserted in the second through holes.

6. The novel condenser of any one of claims 1-5, wherein: the shell (1) is provided with an observation window (10) for observing the interior of the shell (1).

7. The novel condenser of claim 6, wherein: an operation table (15) for operation of operators is arranged on the lower side of the observation window (10) outside the shell (1).

8. The novel condenser of claim 2, wherein: the bottom of the impurity falling and collecting chamber (6) is inclined, and a cleaning port (8) is formed in the lowest position, corresponding to the impurity falling and collecting chamber (6), of the shell (1).