CN206438220U - A kind of environmental protection and energy saving blowing-carding-drawing unit - Google Patents

A kind of environmental protection and energy saving blowing-carding-drawing unit Download PDF

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Publication number
CN206438220U
CN206438220U CN201720044426.6U CN201720044426U CN206438220U CN 206438220 U CN206438220 U CN 206438220U CN 201720044426 U CN201720044426 U CN 201720044426U CN 206438220 U CN206438220 U CN 206438220U
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CN
China
Prior art keywords
cotton
carding
environmental protection
energy saving
drawing unit
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720044426.6U
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Chinese (zh)
Inventor
董烨
董良骝
李静香
董莉
孟凡革
李高峰
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Jiangsu Pengxiang New Materials Polytron Technologies Inc
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Jiangsu Pengxiang New Materials Polytron Technologies Inc
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Priority to CN201720044426.6U priority Critical patent/CN206438220U/en
Application granted granted Critical
Publication of CN206438220U publication Critical patent/CN206438220U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a kind of environmental protection and energy saving blowing-carding-drawing unit, including:Reciprocation bale plucker, the first detector, relay air blower, opener, cotton blender machine, scutcher, cotton feeding box and the carding machine being sequentially connected by cotton delivery pipe;PLC, respectively with the reciprocation bale plucker, the first detector, relay air blower, opener, cotton blender machine, scutcher, cotton feeding box and cotton carding mechatronics;The reciprocation bale plucker grabs cotton Beater Speed >=1600r/min;Opener roller hired roughneck rotating speed is 500 ~ 800r/min;Scutcher scutching cotton hired roughneck rotating speed is 700 ~ 1100r/min.The blowing-carding-drawing unit is by the adjustment to Blowing carding relevant device and technological parameter, and cotton layer is uniform, and sliver exporting speed is fast, and yield is high, and environmental protection and energy saving are good in economic efficiency, and production cost is low.

Description

A kind of environmental protection and energy saving blowing-carding-drawing unit
Technical field
The utility model belongs to field of textile equipment, in particular it relates to a kind of environmental protection and energy saving blowing-carding-drawing unit.
Background technology
The application and popularization of blowing-carding-drawing unit are that spinning processing realizes automation, the important process of serialization.Blowing carding skill Art is to be directly connected to traditional opening picking and cotton carding two-step, cancels coiled and replaces " shredding-pressure with progressively opening The unreasonable technique of tightly-shredding again ", is conducive to playing the efficiency such as combing, removal of impurities, is conducive to improving card sliver quality, reduces the carded sliver Short fiber content;Adhesion coating when avoiding debatching(Particularly chemical fibre)The bad caused cotton carding of joint feeds the irregular problem of cotton during with change of lap;Disappear Except broken volume tears the lap waste of head with change of lap, reduce the lap waste amount of opening picking, it is to avoid the reprocessing to raw material;Cancellation falls Volume, fortune is rolled up, upper volume, the operation such as change of lap, is improved labor productivity, is reduced labor intensity;Be conducive to improving carded sliver row yielding, Technological process is shortened, automation, serialization is advantageously implemented.
It is also the company of realization the need for cotton textile industry has the labor-intensive conversion to technology-intensive type to be using Blowing carding The need for continuousization, automated production and raising product quality.
The purpose of Blowing carding technology is shredding removal of impurities, is well mixed, hinders fiber less, produces cotton knot less, growth bar, short Fragment weight is uniform.For blowing-carding-drawing unit, the current country is primarily present following patent document:
Chinese patent Authorization Notice No.:CN204211886U, discloses a kind of intelligent polyester blowing-carding-drawing unit, including past Multiple griping cotton machine, relay air blower, twin shaft stream opener, multi-mixer, three roller scutchers, dust removal machine, cotton feeding box, carding machine with And control section, reciprocal griping cotton machine, twin shaft stream opener, multi-mixer, three roller scutchers, dust removal machine, cotton feeding box and The exit of carding machine is equipped with infrared inductor;Provided with a Mars gold between the reciprocal griping cotton machine and relay air blower Belong to two-in-one detector;It is described to mix well in whole hopper provided with one group of infrared acquisition provided with whole hopper is mixed well in the carding machine Instrument and pressure sensor.The utility model automatically controls the startup and shutdown of all devices, and being capable of every equipment of Real Time Observation State, really realize intellectualized operation, equipment operation is also more reliable;Ensure that cotton layer shredding in hopper, it is uniform, continuous It is fed for, it is ensured that card sliver quality.However, the patent sets more infrared inductor, production cost is higher, although add control Automation is realized in part, but improvement to Blowing carding technique and few, goes out cotton amount and does not obtain larger improvement.
Utility model content
To solve above-mentioned problem, the purpose of this utility model is to provide a kind of environmental protection and energy saving blowing-carding-drawing unit, The blowing-carding-drawing unit is by the adjustment to Blowing carding relevant device and technological parameter, and cotton layer is uniform, and sliver exporting speed is fast, yield Height, environmental protection and energy saving are good in economic efficiency, and production cost is low.
To reach above-mentioned purpose, the technical solution of the utility model is:
A kind of environmental protection and energy saving blowing-carding-drawing unit, including:The reciprocation bale plucker that is sequentially connected by cotton delivery pipe, first are visited Survey device, relay air blower, opener, cotton blender machine, scutcher, cotton feeding box and carding machine;PLC, respectively with it is described reciprocating Griping cotton machine, the first detector, relay air blower, opener, cotton blender machine, scutcher, cotton feeding box and cotton carding mechatronics;It is described reciprocal Formula griping cotton machine grabs cotton Beater Speed >=1600r/min;Opener roller hired roughneck rotating speed is 500 ~ 800r/min;Scutcher scutching cotton is beaten Hand rotating speed is 700 ~ 1100r/min.
Further, heavy object separator is connected to by cotton delivery pipe between the relay air blower and opener, weight separation Device is electrically connected with the PLC.
In addition, being connected to successively except micronic dust machine and second along cotton transport direction by cotton delivery pipe between the scutcher and cotton feeding box Detector, except micronic dust machine and the second detector are electrically connected with the PLC respectively.
Separately have, first, second detector is the two-in-one detector of metal Mars, Pneumatic pressure:6~8kg/cm2
Again, the cotton blender machine is four storehouses, six storehouses, eight storehouses or ten storehouse cotton blender machines, and mouth-piece send cotton wind by cotton feeding channel connection Machine, each cotton storehouse door is pneumatic door, is electrically connected respectively with the PLC, each cotton storehouse orlop sets cotton transport curtain respectively.
Further, setting feed roll motor at scutcher correspondence cotton blender machine orlop cotton transport curtain, feed roll motor connects alternating-current variable frequency motor, Alternating-current variable frequency motor is electrically connected with the PLC.
And, the pressure sensor electrically connected with the PLC is set in the cotton feeding box, cotton output port sets vibrating member, shape Cotton is fed into vibration.
In addition, setting securing cover plate and crosrol web cleaner before and after the breast swift respectively, highest sliver exporting speed is 200m/ min。
The beneficial effects of the utility model are:
The blowing-carding-drawing unit is by the adjustment to Blowing carding relevant device and technological parameter, and cotton layer is uniform, sliver exporting speed It hurry up, yield is high, and actual per unit area yield is up to 40 ~ 50kg/h, and environmental protection and energy saving are good in economic efficiency, and production cost is low.
Brief description of the drawings
Fig. 1 is a kind of structural representation of environmental protection and energy saving blowing-carding-drawing unit provided by the utility model.
Embodiment
The utility model is described further below by specific embodiment, but embodiment is not intended to limit this practicality newly The protection domain of type.
Reference picture 1, a kind of environmental protection and energy saving blowing-carding-drawing unit described in the utility model, including:By cotton delivery pipe 100 according to The reciprocation bale plucker 1 of secondary connection, the first detector 2, relay air blower 3, opener 4, cotton blender machine 5, scutcher 6, cotton feeding box 7 and Carding machine 8;PLC(It is not shown), respectively with the reciprocation bale plucker 1, the first detector 2, relay air blower 3, opener Machine 4, cotton blender machine 5, scutcher 6, cotton feeding box 7 and carding machine 8 are electrically connected;The reciprocation bale plucker 1 grabs cotton hired roughneck(It is not shown) Speed >=1600r/min;The roller hired roughneck of opener 4(It is not shown)Rotating speed is 500 ~ 800r/min;The scutching cotton hired roughneck of scutcher 6(Not Diagram)Rotating speed is 700 ~ 1100r/min.
Further, heavy object separator 9 is connected to by cotton delivery pipe 100 between the relay air blower 3 and opener 4, this is heavy Thing separator 9 is electrically connected with the PLC.
In addition, being connected to successively except micronic dust machine along cotton transport direction by cotton delivery pipe 100 between the scutcher 6 and cotton feeding box 7 10 and second detector 11, except the detector 11 of micronic dust machine 10 and second is electrically connected with the PLC respectively.
Separately have, first, second detector is the two-in-one detector of metal Mars, Pneumatic pressure:6~8kg/cm2
Again, the cotton blender machine 5 is four storehouses, six storehouses, eight storehouses or ten storehouse cotton blender machines, mouth-piece(It is not shown)Pass through cotton feeding channel (It is not shown)Cotton blower fan is sent in connection(It is not shown), each cotton storehouse(It is not shown)Door is pneumatic door, is controlled respectively with the PLC Device is electrically connected, and each cotton storehouse orlop sets cotton transport curtain respectively(It is not shown).
Further, setting feed roll motor at the correspondence orlop cotton transport curtain of cotton blender machine 5 of scutcher 6(It is not shown), feed roll motor connects friendship Flow variable-frequency motor(It is not shown), alternating-current variable frequency motor electrically connects with the PLC.
And, set the pressure sensor electrically connected with the PLC in the cotton feeding box 7(It is not shown), cotton output port sets Vibrating member(It is not shown), form vibration and feed cotton.
In addition, setting securing cover plate respectively before and after the cylinder of carding machine 8(It is not shown)And crosrol web cleaner(It is not shown), highest Sliver exporting speed is 200m/min.
A kind of environmental protection and energy saving blowing-carding-drawing unit provided by the utility model, by joining to Blowing carding relevant device and technique Several adjustment, cotton layer is uniform, and sliver exporting speed is fast, and yield is high, and actual per unit area yield is up to 40 ~ 50kg/h, environmental protection and energy saving, economic benefit Good, production cost is low.
It should be noted that above example is only unrestricted to illustrate the technical solution of the utility model.Although ginseng The utility model is described in detail according to preferred embodiment, it will be understood by those within the art that, can be to reality Modified with new technical scheme or equivalent substitution, without departing from the scope of technical solutions of the utility model, it all should Cover in right of the present utility model.

Claims (8)

1. a kind of environmental protection and energy saving blowing-carding-drawing unit, it is characterised in that including:
Reciprocation bale plucker, the first detector, relay air blower, opener, cotton blender machine, the scutching cotton being sequentially connected by cotton delivery pipe Machine, cotton feeding box and carding machine;
PLC, respectively with the reciprocation bale plucker, the first detector, relay air blower, opener, cotton blender machine, scutching cotton Machine, cotton feeding box and cotton carding mechatronics;
The reciprocation bale plucker grabs cotton Beater Speed >=1600r/min;
Opener roller hired roughneck rotating speed is 500 ~ 800r/min;
Scutcher scutching cotton hired roughneck rotating speed is 700 ~ 1100r/min.
2. a kind of environmental protection and energy saving blowing-carding-drawing unit according to claim 1, it is characterised in that the relay air blower and opener Heavy object separator is connected to by cotton delivery pipe between machine, the heavy object separator is electrically connected with the PLC.
3. a kind of environmental protection and energy saving blowing-carding-drawing unit according to claim 1, it is characterised in that the scutcher and cotton feeding box Between be connected to successively except micronic dust machine and the second detector along cotton transport direction by cotton delivery pipe, except micronic dust machine and the second detector point Do not electrically connected with the PLC.
4. a kind of environmental protection and energy saving blowing-carding-drawing unit according to claim 1 or 3, it is characterised in that described first, second visits It is the two-in-one detector of metal Mars, Pneumatic pressure to survey device:6~8kg/cm2
5. a kind of environmental protection and energy saving blowing-carding-drawing unit according to claim 1, it is characterised in that the cotton blender machine be four storehouses, Six storehouses, eight storehouses or ten storehouse cotton blender machines, mouth-piece send cotton blower fan by cotton feeding channel connection, and each cotton storehouse door is pneumatic door, point Do not electrically connected with the PLC, each cotton storehouse orlop sets cotton transport curtain respectively.
6. a kind of environmental protection and energy saving blowing-carding-drawing unit according to claim 5, it is characterised in that scutcher correspondence mixed cotton cabin Feed roll motor is set at the cotton transport curtain of bottom, and feed roll motor connects alternating-current variable frequency motor, and alternating-current variable frequency motor is electrically connected with the PLC Connect.
7. a kind of environmental protection and energy saving blowing-carding-drawing unit according to claim 1, it is characterised in that set in the cotton feeding box and institute The pressure sensor of PLC electrical connection is stated, cotton output port sets vibrating member, form vibration and feed cotton.
8. a kind of environmental protection and energy saving blowing-carding-drawing unit according to claim 1, it is characterised in that before and after the breast swift Securing cover plate and crosrol web cleaner are set respectively, and highest sliver exporting speed is 200m/min.
CN201720044426.6U 2017-01-16 2017-01-16 A kind of environmental protection and energy saving blowing-carding-drawing unit Expired - Fee Related CN206438220U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720044426.6U CN206438220U (en) 2017-01-16 2017-01-16 A kind of environmental protection and energy saving blowing-carding-drawing unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720044426.6U CN206438220U (en) 2017-01-16 2017-01-16 A kind of environmental protection and energy saving blowing-carding-drawing unit

Publications (1)

Publication Number Publication Date
CN206438220U true CN206438220U (en) 2017-08-25

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109385700A (en) * 2018-10-26 2019-02-26 杭州永信纺织有限公司 A kind of spun rayon cleaning cotton system
CN110205715A (en) * 2019-07-12 2019-09-06 忠华集团有限公司 Blowing-carding machinery and kapok blending method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109385700A (en) * 2018-10-26 2019-02-26 杭州永信纺织有限公司 A kind of spun rayon cleaning cotton system
CN109385700B (en) * 2018-10-26 2020-07-07 杭州永信纺织有限公司 Blowing system for viscose yarn
CN110205715A (en) * 2019-07-12 2019-09-06 忠华集团有限公司 Blowing-carding machinery and kapok blending method

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170825

Termination date: 20190116

CF01 Termination of patent right due to non-payment of annual fee