CN110919684A - Rotary suction nozzle device - Google Patents
Rotary suction nozzle device Download PDFInfo
- Publication number
- CN110919684A CN110919684A CN201911173443.XA CN201911173443A CN110919684A CN 110919684 A CN110919684 A CN 110919684A CN 201911173443 A CN201911173443 A CN 201911173443A CN 110919684 A CN110919684 A CN 110919684A
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- suction nozzle
- rotary
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- fixed
- suction
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- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 230000003139 buffering effect Effects 0.000 claims abstract description 13
- 230000006698 induction Effects 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims description 14
- 238000009423 ventilation Methods 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000000638 solvent extraction Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/08—Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention discloses a rotary suction nozzle device which is fixedly arranged on a three-dimensional positioning module to move in the transverse direction, the longitudinal direction and the vertical direction, and comprises: the mounting frame plate, servo motor, rotation axis, rotary supporting seat and buffering suction nozzle subassembly are fixed with CCD camera, first suction nozzle and second suction nozzle on the buffering suction nozzle subassembly. The rotary suction nozzle device provided by the invention can collect the angle deviation information of the product patch through the CCD camera after the product patch is stably sucked, measure the angle required to rotate through the induction sheet and the photoelectric sensor, and realize angle adjustment through the servo motor so as to ensure the assembly precision; the pipeline used for conveying gas to the suction nozzle can synchronously rotate with the rotating shaft, so that the problem of pipeline winding is effectively solved; the first suction nozzle and the second suction nozzle are respectively used for gas transmission through independent pipelines, so that gas transmission interference between the first suction nozzle and the second suction nozzle can be avoided, and the product paster can be stably and reliably sucked and placed.
Description
Technical Field
The invention relates to the technical field of surface mounting, in particular to a rotary suction nozzle device.
Background
Smt (surface Mount technology), meaning surface assembly technology (surface Mount technology), is currently one of the most popular techniques and processes in the electronic assembly industry. In the existing SMT field, the general procedure comprises that a suction nozzle takes a product patch, and then the product patch is assembled into a product; however, when the suction nozzle takes the product patch for assembly, because a gap exists between the product patch and the Tray disc recess, the absolute position of the suction nozzle taking the product patch every time has deviation, the transverse deviation and the longitudinal deviation can be adjusted by the three-dimensional positioning module, but the adjustment on the deflection angle cannot be realized, so that the assembly precision is difficult to ensure; therefore, a rotary nozzle device is needed to solve the above problems. It is known that when the suction nozzle rotates, the pipeline for conveying air is easy to be wound during the operation, so how to avoid the winding phenomenon is also considered.
Disclosure of Invention
Aiming at the defects in the technology, the invention provides a rotary suction nozzle device.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a rotatory suction nozzle device, its fixed setting is on three-dimensional positioning module to realize moving in horizontal, vertical and vertical, rotatory suction nozzle device includes: the mounting frame plate is fixed on the three-dimensional positioning module and is provided with a servo motor; the rotating shaft is connected to the output shaft end of the servo motor; the rotary supporting seat is fixed on the mounting frame plate and is used for rotatably supporting the rotary shaft; the buffer suction nozzle assembly is connected to the rotating shaft, and a CCD camera for acquiring deviation angle information of the product patch, a first suction nozzle for sucking the product patch and a second suction nozzle are fixed on the buffer suction nozzle assembly;
wherein, the rotating shaft is fixed with an induction sheet, and the rotating support seat is fixed with a photoelectric sensor; the photoelectric sensor can acquire the original position information and the rotation angle information of the induction sheet.
Preferably, the rotating shaft is fixedly connected with an output shaft of the servo motor through a coupler; a connecting disc is fixed on the rotating shaft, and the buffering suction nozzle assembly is fixed on the connecting disc.
Preferably, the buffering suction nozzle assembly comprises a buffering sliding seat which is fixed on the rotating shaft, and a vertically arranged slide way is fixed on the buffering sliding seat; the buffer sliding plate is slidably arranged on the slideway, and an expansion spring is connected between the buffer sliding plate and the buffer sliding seat; the suction nozzle mounting disc is fixed on the buffer sliding plate;
wherein, CCD camera, first suction nozzle and second suction nozzle are all installed in the bottom of suction nozzle mounting disc.
Preferably, the rotary nozzle device further includes a first suction duct and a second suction duct for supplying suction to the first suction nozzle and the second suction nozzle, respectively.
Preferably, the first air suction channel comprises a first threaded two-way which is fixed on the rotary supporting seat, and one end part of the first threaded two-way is connected to the air suction power device; the first rotating shaft air duct is formed in the rotating shaft, and the first rotating shaft air duct is communicated with the first threaded through-passage; the first ventilation cavity is formed in the rotary supporting seat and is used for communicating the first threaded through passage with the first rotary shaft ventilation channel; a first air transmission upper joint fixed at one end portion of the first rotary shaft air duct; the first buffer sliding plate air duct is formed in the buffer sliding plate; and a first air delivery lower joint fixed at one end portion of the first buffer slide plate air duct;
wherein, the first gas transmission upper joint and the first gas transmission lower joint are communicated and connected through a gas transmission hose.
Preferably, the first air suction duct further comprises a first mounting disc air duct communicated and connected with the first buffer sliding plate air duct; the first suction nozzle is installed at an end portion of the first installation plate air passage.
Preferably, the second air suction channel comprises a second threaded two-way which is fixed on the rotary supporting seat, and one end part of the second threaded two-way is connected to the air suction power device; a second rotary shaft air duct formed in the rotary shaft, the second rotary shaft air duct being provided in communication with the second threaded passage; the second ventilation cavity is formed in the rotary supporting seat and is used for communicating the second threaded through passage with a second rotary shaft ventilation channel; a second air transmission upper joint fixed at one end portion of the second rotary shaft air passage; the second buffer sliding plate air duct is formed in the buffer sliding plate; and a second lower air delivery joint fixed to a distal end portion of the second buffer slide plate air passage;
wherein, the second gas transmission upper joint and the second gas transmission lower joint are communicated and connected through a gas transmission hose.
Preferably, the second air suction duct further comprises a second mounting disc air duct communicated with the second buffer sliding plate air duct; the second suction nozzle is mounted at an end portion of the second mounting plate air passage.
Preferably, a middle sealing washer is mounted on the rotating shaft to separate the first ventilating chamber from the second ventilating chamber.
Preferably, the rotating shaft is provided with an upper sealing washer for sealing the top of the second ventilation cavity; and a lower sealing washer is arranged on the rotating shaft and used for sealing the bottom of the first ventilation cavity.
Compared with the prior art, the invention has the beneficial effects that: the rotary suction nozzle device provided by the invention can collect the angle deviation information of the product patch through the CCD camera after the product patch is stably sucked, measure the angle required to rotate through the induction sheet and the photoelectric sensor, and realize angle adjustment through the servo motor so as to ensure the assembly precision; the pipeline used for conveying gas to the suction nozzle can synchronously rotate with the rotating shaft, so that the problem of pipeline winding is effectively solved; the first suction nozzle and the second suction nozzle are respectively used for gas transmission through independent pipelines, so that gas transmission interference between the first suction nozzle and the second suction nozzle can be avoided, and the product paster can be stably and reliably sucked and placed. The electronic product assembling device is simple in structure, attractive and practical, greatly improves the consistency, stability and reliability of the electronic product in the assembling process, and has a wide market application prospect.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the buffer nozzle assembly of the present invention;
FIG. 3 is a schematic view of the installation structure of the rotary shaft and the rotary support base according to the present invention;
FIGS. 4-5 are schematic views of the internal structure of the rotary support base of the present invention at different viewing angles;
FIG. 6 is a schematic sectional view showing the structure of the rotary shaft and the buffering slide plate according to the present invention;
fig. 7 is an exploded view of the nozzle mounting plate according to the present invention.
In the figure: 1. mounting a frame plate; 10. a servo motor; 3. a rotating shaft; 2. rotating the supporting seat; 4. a buffer nozzle assembly; 6. a CCD camera; 431. a first suction nozzle; 432. a second suction nozzle; 51. an induction sheet; 52. a photosensor; 300. a coupling; 30. a connecting disc; 301. a first bearing; 302. a second bearing; 40. a buffer slide seat; 401. a slideway; 41. a buffer slide plate; 44. a tension spring; 42. a suction nozzle mounting plate; 711. a first threaded two-way; 321. a first rotating shaft air duct; 22. a first ventilation cavity; 712. a first gas transmission upper joint; 411. a first buffer slide plate air duct; 713. a first gas transmission lower joint; 211. a first mounting plate air duct; 421. a lower tray plate; 422. an upper tray plate; 221. a first vent hole; 721. a second threaded two-way; 322. a second rotating shaft air duct; 21. a second vent chamber; 722. a second gas transmission upper joint; 412. a second buffer slide plate air duct; 723. a second gas transmission lower joint; 212. a second mounting plate air duct; 222. a second vent hole; 311. a middle seal washer; 312. an upper seal gasket; 313. a lower sealing gasket.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
As shown in fig. 1 to 7, the present invention provides a rotary suction nozzle device fixedly installed on a three-dimensional positioning module to be moved in a horizontal direction, a vertical direction, and a vertical direction, the rotary suction nozzle device comprising:
the mounting frame plate 1 is fixed on the three-dimensional positioning module, and the servo motor 10 is mounted on the mounting frame plate 1;
a rotating shaft 3 connected to an output shaft end of the servo motor 10;
a rotary support base 2 fixed on the mounting frame plate 1 for rotatably supporting the rotary shaft 3; and
the buffer suction nozzle assembly 4 is connected to the rotating shaft 3, and a CCD camera 6 for acquiring deviation angle information of product patches, a first suction nozzle 431 for sucking the product patches and a second suction nozzle 432 are fixed on the buffer suction nozzle assembly 4;
wherein, the rotating shaft 3 is fixed with a sensing sheet 51, and the rotating support 2 is fixed with a photoelectric sensor 52; the photoelectric sensor 52 can collect the origin position information and the rotation angle information of the sensing piece 51.
As an embodiment of the present invention, the rotating shaft 3 is fixedly connected to the output shaft of the servo motor 10 through a coupling 300; a connecting plate 30 is fixed on the rotating shaft 3, and the buffer suction nozzle assembly 4 is fixed on the connecting plate 30.
As an embodiment of the present invention, the rotary shaft 3 is rotatably installed in the rotary support base 2 through a first bearing 301 and a second bearing 302.
As an embodiment of the present invention, the cushion nozzle assembly 4 includes
The buffering sliding seat 40 is fixed on the rotating shaft 3, and a vertically arranged slide way 401 is fixed on the buffering sliding seat 4;
a buffer slide plate 41 which is arranged on the slide way 401 in a sliding way, and an extension spring 44 is connected between the buffer slide plate 41 and the buffer slide seat 40; and
a nozzle mounting plate 42 fixed to the buffer slide plate 41;
the CCD camera 6, the first suction nozzle 431, and the second suction nozzle 432 are all mounted on the bottom of the suction nozzle mounting plate 42.
As an embodiment of the present invention, the rotary nozzle device further includes a first suction duct and a second suction duct for supplying suction to the first nozzle 431 and the second nozzle 432, respectively.
As an embodiment of the present invention, the first suction duct includes
A first two-way screw 711 fixed on the rotary support base 2, one end of the first two-way screw 711 being connected to the suction power device;
a first rotation shaft air passage 321 formed in the rotation shaft 3, the first rotation shaft air passage 321 being provided to communicate with the first screw passage 711;
a first ventilation chamber 22 formed in the rotary support base 2 for communicating the first screw passage 711 with the first rotary shaft ventilation passage 321;
a first air feeding upper joint 712 fixed to an end portion of the first rotation axis ventilation path 321;
a first buffer slide air duct 411 formed in the buffer slide 41; and
a first air delivery lower joint 713 fixed to an end portion of the first dash mat air passage 411;
the first upper air transmission joint 712 and the first lower air transmission joint 713 are connected in communication through an air transmission hose.
As an embodiment of the present invention, the first air suction duct further includes a first mounting plate air duct 211 communicated with the first buffer slide plate air duct 411;
the first nozzle 431 is installed at an end portion of the first mounting plate air passage 211.
As an embodiment of the present invention, the nozzle mounting plate 42 includes a lower plate 421 and an upper plate 422 which are attached and fixed;
the first mounting tray air passage 211 is formed on the lower tray plate 421, and the upper tray plate 422 is formed with a first vent hole 221 for communicating the first mounting tray air passage 211 with the first buffering slide plate air passage 411.
As an embodiment of the invention, the second suction channel comprises
A second threaded through-hole 721 fixed on the rotary support base 2, one end of the second threaded through-hole 721 is connected to an air suction power device;
a second rotary shaft air passage 322 formed in the rotary shaft 3, the second rotary shaft air passage 322 and the second threaded through-passage 721 being provided in communication;
a second vent chamber 21 formed in the rotary support base 2 for communicating the second threaded through-passage 721 with the second rotary shaft air duct 322;
a second air feeding upper joint 722 fixed to an end portion of the second rotation axis air path 322;
a second buffer slide air passage 412 formed in the buffer slide 41; and
a second air delivery lower connector 723 secured to an end portion of the second buff slide plate air passage 412;
the second upper gas transmission joint 722 and the second lower gas transmission joint 723 are communicated and connected through a gas transmission hose.
As an embodiment of the present invention, the second air suction duct further includes a second mounting plate air duct 212, which is connected to the second buffering slide plate air duct 412;
the second suction nozzle 432 is mounted to an end portion of the second mounting plate air duct 212.
As an embodiment of the present invention, the second mounting tray air passage 212 is formed on the lower tray plate 421, and the upper tray plate 422 is formed with a second air passage hole 222 for communicating the second mounting tray air passage 212 with the second cushioning slide plate air passage 412.
As an embodiment of the present invention, a middle sealing washer 311 is installed on the rotary shaft 3 to separate the first and second ventilation chambers 22 and 21.
As an embodiment of the present invention, an upper sealing washer 312 is installed on the rotary shaft 3 for top-sealing the second ventilating chamber 21.
As an embodiment of the present invention, a lower sealing washer 313 is installed on the rotary shaft 3 to bottom-seal the first ventilation chamber 22.
In the working process of the invention, firstly, the rotary suction nozzle device is linked to the upper part of a Tray disk containing product patches through the three-dimensional positioning module, and then the air suction power device respectively provides air suction power for the first suction nozzle 431 and the second suction nozzle 432; after the buffering suction nozzle assembly 4 stably sucks a product patch, the CCD camera 6 collects the angle deviation information of the product patch, the induction sheet 51 and the photoelectric sensor 52 measure a corresponding angle needing to rotate according to the angle deviation information, and the follow-up servo motor 10 drives the rotating shaft 3 to rotate the corresponding angle so as to perform deviation adjustment on the product patch; finally, the three-dimensional positioning module is linked with the rotary suction nozzle device to convey the product patch to an operation position for mounting, and after the mounting operation is completed, the servo motor 10 is linked with the rotary shaft to rotate until the induction sheet 51 moves to the original position of the induction sheet, so that the operation is performed again.
In the process of operating the first suction nozzle 431, the air flow passes through the first suction nozzle 431, the first mounting disc air duct 211, the first buffer sliding plate air duct 411, the first rotating shaft air duct 321 and the first air cavity 22 in sequence and is sucked out of the first threaded through-channel 711 by the air suction power device; in the process of operating the second suction nozzle 432, the air flow passes through the second suction nozzle 432, the second mounting plate air duct 212, the second buffer slide plate air duct 412, the second rotating shaft air duct 322 and the second air passage chamber 21 in sequence, and is sucked out of the second threaded through-passage 721.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (10)
1. The utility model provides a rotatory suction nozzle device, its fixed setting is on three-dimensional positioning module, its characterized in that includes:
the mounting frame plate (1) is fixed on the three-dimensional positioning module, and a servo motor (10) is mounted on the mounting frame plate (1);
a rotating shaft (3) connected to an output shaft end of the servo motor (10);
the rotary supporting seat (2) is fixed on the mounting frame plate (1) and is used for rotatably supporting the rotary shaft (3); and
the buffer suction nozzle assembly (4) is connected to the rotating shaft (3), and a CCD camera (6) for acquiring deviation angle information of the product patch, a first suction nozzle (431) for sucking the product patch and a second suction nozzle (432) are fixed on the buffer suction nozzle assembly (4);
wherein, an induction sheet (51) is fixed on the rotating shaft (3), and a photoelectric sensor (52) is fixed on the rotating support seat (2); the photoelectric sensor (52) can acquire origin position information and rotation angle information of the sensing sheet (51).
2. Rotary nozzle device according to claim 1, wherein said rotary shaft (3) and an output shaft of said servo motor (10) are fixedly connected by means of a coupling (300); a connecting disc (30) is fixed on the rotating shaft (3), and the buffering suction nozzle assembly (4) is fixed on the connecting disc (30).
3. The rotary nozzle device as claimed in claim 1, wherein the cushion nozzle assembly (4) comprises
The buffer sliding seat (40) is fixed on the rotating shaft (3), and a vertically arranged slide way (401) is fixed on the buffer sliding seat (4);
the buffer sliding plate (41) is arranged on the slide way (401) in a sliding way, and an expansion spring (44) is connected between the buffer sliding plate (41) and the buffer sliding seat (40); and
a suction nozzle mounting plate (42) fixed to the buffer slide plate (41);
wherein the CCD camera (6), the first suction nozzle (431) and the second suction nozzle (432) are all installed at the bottom of the suction nozzle installation plate (42).
4. The rotary nozzle device as recited in claim 3, further comprising a first suction duct, a second suction duct for supplying suction to the first suction nozzle (431), the second suction nozzle (432), respectively.
5. The rotary suction nozzle device as recited in claim 4, wherein said first suction duct comprises
The first threaded bi-pass (711) is fixed on the rotary supporting seat (2), and one end of the first threaded bi-pass (711) is connected to an air suction power device;
a first rotation shaft air passage (321) formed in the rotation shaft (3), the first rotation shaft air passage (321) and the first threaded passage (711) being provided in communication with each other;
a first ventilation chamber (22) formed in the rotary support base (2) for communicating the first threaded through-passage (711) and the first rotary shaft ventilation duct (321);
a first air transmission upper joint (712) fixed to an end portion of the first rotation axis air duct (321);
a first buffer slide air duct (411) formed in the buffer slide (41); and
a first air delivery lower joint (713) fixed to an end portion of the first skid plate air passage (411);
the first air transmission upper joint (712) and the first air transmission lower joint (713) are communicated and connected through an air transmission hose.
6. The rotary suction nozzle device as set forth in claim 5, wherein the first suction duct further comprises a first mounting plate air duct (211) communicating with the first buffer slide air duct (411);
the first suction nozzle (431) is installed at an end portion of the first mounting plate air passage (211).
7. The rotary suction nozzle assembly as recited in claim 5, wherein said second suction channel comprises
The second threaded bi-pass (721) is fixed on the rotary supporting seat (2), and one end of the second threaded bi-pass (721) is connected to an air suction power device;
a second rotary shaft air duct (322) formed in the rotary shaft (3), the second rotary shaft air duct (322) and the second threaded through-passage (721) being provided in communication;
a second vent chamber (21) formed in the rotary support base (2) for communicating the second screw passage (721) with the second rotary shaft air duct (322);
a second air transmission upper joint (722) fixed to an end portion of the second rotary shaft air duct (322);
a second cushioning slide plate air channel (412) formed in the cushioning slide plate (41); and
a second air delivery lower connector (723) fixed to an end portion of the second buff slide plate air passage (412);
the second air transmission upper joint (722) and the second air transmission lower joint (723) are communicated and connected through an air transmission hose.
8. The rotary suction nozzle device as set forth in claim 7, wherein said second suction duct further includes a second mounting plate air duct (212) in communication with said second cushioning slide plate air duct (412);
the second suction nozzle (432) is mounted at an end portion of the second mounting plate air duct (212).
9. The rotary suction nozzle device according to claim 7, wherein a center seal washer (311) is installed on the rotary shaft (3) for partitioning the first ventilating chamber (22) and the second ventilating chamber (21).
10. The rotary nozzle device as claimed in claim 7, wherein an upper sealing washer (312) is installed on the rotary shaft (3) for top-sealing the second vent chamber (21);
and a lower sealing gasket (313) is arranged on the rotating shaft (3) and used for sealing the bottom of the first ventilating cavity (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911173443.XA CN110919684B (en) | 2019-11-26 | 2019-11-26 | Rotary suction nozzle device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911173443.XA CN110919684B (en) | 2019-11-26 | 2019-11-26 | Rotary suction nozzle device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110919684A true CN110919684A (en) | 2020-03-27 |
| CN110919684B CN110919684B (en) | 2024-05-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911173443.XA Active CN110919684B (en) | 2019-11-26 | 2019-11-26 | Rotary suction nozzle device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110919684B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114987877A (en) * | 2021-03-02 | 2022-09-02 | 琦瑞科技(江苏)有限公司 | Battery trademark sleeving and labeling equipment |
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| CN114987877A (en) * | 2021-03-02 | 2022-09-02 | 琦瑞科技(江苏)有限公司 | Battery trademark sleeving and labeling equipment |
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| Publication number | Publication date |
|---|---|
| CN110919684B (en) | 2024-05-31 |
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