CN110910060B - Automatic control management system of dyeing material consumption model - Google Patents
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- 239000000975 dye Substances 0.000 description 87
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Abstract
The invention relates to the technical field of dyeing material management systems, in particular to an automatic control management system of a dyeing material consumption model. The system comprises a warehouse main control end for managing the stock quantity of the dye, a plurality of consumption control ends for inputting the required quantity of the dye, a calculation module for calculating the stock quantity of the dye, a monitoring module for monitoring whether the stock quantity of the dye reaches the minimum early warning value of the dye, a timing module for timing the rest time of the quality guarantee period of the dye, and an alarm module for alarming when the stock quantity of the dye falls to the minimum early warning value of the dye or the dye reaches the quality guarantee period, and a cloud server for storing and transmitting the dye information. The invention can improve the informatization level of the dyeing material management of enterprises, lead the enterprises to know the stock condition of the dyeing material in time, reduce the stock fund occupation, reduce the backlog and the shortage phenomenon of the dyeing material, and further improve the resource management level of the enterprises.
Description
Technical Field
The invention relates to the technical field of dyeing material management systems, in particular to an automatic control management system of a dyeing material consumption model.
Background
With the continuous deep and continuous development of manufacturing informatization and the continuous development of markets, the competition of finished products is more and more vigorous, and the pressure brought by the markets to enterprises is also more and more great. Enterprises occupy favorable positions in strong market competition, the ideas of enterprise management are continuously improved, the cost of finished products is reduced, the core competitiveness of the enterprises is continuously enhanced, and meanwhile, the quality of the finished products is improved and high-quality services are provided for users.
Currently, the management of factories is mainly based on extensive manual management, and the management is far behind the market and the requirements of users on enterprises. In order to produce high-quality low-cost finished products, an enterprise must carry out informatization on production management, and replace manual extensive management with accurate management and control of a computer so as to realize effectiveness, high efficiency and low cost of production management.
The reserve of raw materials such as dyes and chemicals is an important activity to ensure the normal production of enterprises. The traditional storing process mainly relies on a mode of manually recording a handwriting book or manually recording an electronic form, a warehouse manager compares and determines a purchase order through multiple information such as the current demand of dyes collected by each department, the stock quantity of the dyes in the warehouse, the quality guarantee period of each dye, the future predicted demand of the dyes, the price fluctuation of the dyes and the like, the manual recording operation mode is time-consuming and labor-consuming, the stock quantity of the dyes is inconvenient to search and calculate, and the actual stock quantity of the dyes and the recorded information are often different due to missing records, so that the management workload is large, the effectiveness is poor, the complexity and the error are easy, the number of the stock is often increased, the dyes are outdated, or the urgent dyes are not timely supplemented, and the manpower resource waste and the property loss of enterprises are caused. The dye data collection, storage, analysis and update are facilitated through the electronic office automatic control management system, and the production efficiency of enterprises is quickened.
CN 101520871A discloses an automatic management system for dye, comprising an input module, a main control computer, a small electronic scale, a large electronic scale and a dye stock management module, wherein the input module is arranged between dye and dye pairing, the main control computer, the small electronic scale and the large electronic scale are arranged in a dye weighing room, the input module is connected with a data input end of the main control computer through a data interface and a data wire, the small electronic scale and the large electronic scale are respectively connected with the main control computer in a two-way manner through the data interface and the data wire, the dye stock management module is connected with a data output end of the main control computer through the data interface and the data wire, and the dye stock management module is connected with the input module in a two-way manner through the data interface and the data wire.
CN 107703834A discloses a chemical raw material warehouse management system, which comprises data acquisition nodes and a control center, wherein the data acquisition nodes and the control center are distributed in each warehouse and each region of the warehouse, each data acquisition node is used for acquiring environmental parameters in each region of the warehouse, transmitting detected data to a processing module, and the transmission module transmits the data to the control center; each warehouse access and exit department is provided with monitoring system, monitoring system includes the camera, controls the response control module of camera work, is used for converting the video that the camera took into the conversion module of electric signal and converts the processing module of electric signal into video.
CN 1416088A discloses a material information servo method and system, which is used for a manufacturer to maintain the safe stock of materials, and the manufacturer can know whether the stock of materials is enough to execute production in real time through a network. Firstly, receiving a customer order received by a manufacturer production and marketing department, a planned estimated order and production management data of material stock data transmitted by a management department; calculating the customer order and the estimated use amount of each material respectively based on the material number and the production schedule, and subtracting the use amount of each material from the stock number and estimating the use amount of each material in the production schedule respectively based on the material number; then, a material stock data table is established according to the calculation result and is stored in a material information database; and then, connecting the material information database to a website server, and enabling manufacturers to browse a material stock data table in the material information database to know whether the material can maintain safe stock in production or not so as to find out the material which is not supplied enough in the scheduling process and purchase the material in real time.
The above patent can realize the real-time monitoring and the safety management of the chemical raw material storage condition, grasp the stock dynamic condition of the dye and improve the management efficiency, but the above patent can not realize the close fit of each department of enterprises according to the demands of production research and development, and can not actively analyze the expected demand of the dye and supplement the dye.
Disclosure of Invention
Aiming at the defects existing in the prior art, the technical problem to be solved by the invention is to provide an automatic control management system for a dye consumption model, which is used for realizing automatic management of the dye stored in a warehouse according to requirements and consumption, updating the ex-warehouse and in-warehouse conditions of the dye at any time, analyzing the expected demand of the dye, effectively avoiding stock backlog caused by excessive dye purchasing, ensuring the stock of the dye to be in a proper range at any time due to untimely dye purchasing, realizing research and development production automation of enterprises, ensuring close cooperation of departments of the enterprises and improving the production and development efficiency of the enterprises.
The technical scheme adopted by the invention for achieving the purpose is as follows: an automatic control management system of a dye consumption model comprises a warehouse main control end for managing dye stock quantity, a plurality of consumption control ends for inputting dye stock quantity, wherein the warehouse main control end comprises a calculation module for calculating the dye stock quantity, a monitoring module for monitoring whether the dye stock quantity reaches a dye minimum early warning value, a timing module for timing the rest time of the dye quality guarantee period, an alarm module for alarming when the dye stock quantity is reduced to the dye minimum early warning value or the dye reaches the quality guarantee period, a cloud server for storing and transmitting dye information, and an analysis module for analyzing the dye information stored in the cloud server to obtain the dye expected demand quantity, wherein the consumption control end comprises a research and development control end, a laboratory control end, a production control end and a sales control end.
Further, the warehouse main control end is provided with a main input module for inputting dyeing material information and a main output module for checking the stock quantity of the dyeing material.
Further, the sales control end is provided with a first input module for inputting a customer order, a first output module for checking the stock quantity of the finished product, and the warehouse main control end is provided with a comparison module for comparing the product type quantity in the customer order with the stock quantity of the finished product.
Furthermore, the research and development control end is provided with a second output module for checking a customer order, and a second input module for inputting dye research and development requirements according to the customer order and inputting process formulas and research and development data according to research and development results.
Further, the laboratory control end is provided with a third output module for checking a process formula, and the third input module is used for inputting the experimental requirement of the dye according to the process formula and inputting experimental data according to an experimental result.
Further, the production control end is provided with a fourth output module for checking the process formula and the customer order, and a fourth input module for inputting the production demand of the dye according to the process formula and the customer order and inputting the finished product information according to the production result.
Further, the dye information comprises the type, unit, increment, demand, stock, minimum early warning value, quality guarantee period, physicochemical property and safety level of the dye. The cloud server can also store and transmit customer orders, process formulas, scheduling tables and finished product stock.
Further, the warehouse main control end and the consumption control end are respectively provided with an identity recognition module for recognizing the operation authority of an operator.
Further, the identity recognition module comprises one or more of a fingerprint recognition module, a face recognition module and an account password recognition module.
Furthermore, a dimension standardization and conversion module for carrying out standardized conversion on the dimension input by each consumption control end is also arranged in the warehouse main control end, the production management module is used for monitoring the dye residue amount taken by the production control end according to the process formula, the customer order and the discharging table, and the calculation module can calculate the delivery cost of the finished product according to the process formula.
The automatic control management system of the dyeing material consumption model has the beneficial effects that:
the input modules of the warehouse main control end and the plurality of consumption control ends can lead the warehousing and the ex-warehouse of the dyes and finished products to be managed by a system without manual recording; the calculation module can calculate and summarize the stock quantity of the dyes and calculate the production cost of the finished product; the output modules of the warehouse main control end and the plurality of consumption control ends can check the latest dye stock quantity, the finished product stock quantity, the customer orders and the process formulas at any time; the monitoring module and the alarm module can monitor the stock quantity of the dye at any time, and alarm when the stock quantity reaches the minimum early warning value; through the mutual matching of the timing module and the alarm module, the dye to be expired can be pre-warned according to the quality guarantee period of the dye; the identity recognition module can give different operation authorities according to different user identities, so that the range of information viewable by a user is limited, and confidential information of enterprises is prevented from being revealed; the cloud server can store all information input by each control end, the analysis module can analyze historical data stored in the cloud server, find out the requirement rule of the dye, and pre-judge the requirement amount of the dye; the dimension standardization and conversion module can carry out dimension standardization conversion on the information uploaded by each consumption control end, and is convenient for the warehouse main control end to carry out statistical calculation after converting the information into a unified standard; the production management module can monitor the dye allowance of the production control end according to the process formula, the customer order and the discharging table, so that the phenomenon that when the dye remains in the production workshop, new dye is still continuously taken from the warehouse, and the dye in the production workshop is outdated and wasted due to overlong storage time is avoided.
The invention improves the production management automation level and dyeing material management informatization level of enterprises to a certain extent by using the automatic control management system, ensures that all departments of the enterprises are tightly matched, improves the production efficiency, simultaneously realizes the stock condition of the dyeing materials in real time, reduces the stock fund occupation, reduces the backlog and shortage phenomenon of the dyeing materials, improves the working efficiency of warehouse management staff, and reduces the labor intensity, thereby further improving the resource management level of the enterprises. The improvement and improvement of the enterprise dyeing material management level has important strategic significance for reducing inventory and cost, improving customer service level, improving enterprise economic benefit and enhancing enterprise market competitiveness.
Drawings
FIG. 1 is a schematic diagram of the components of a management system of the present invention;
FIG. 2 is a control flow chart of the management system of the present invention.
Detailed Description
The invention will be described in further detail with reference to the accompanying drawings and specific examples;
example 1:
as shown in fig. 1 and 2, an automatic control management system for a dye consumption model, after a customer sends a new product purchase order to a sales department:
after successful identification of the staff through the identification module, the customer order containing the product ordering types, ordering quantity and ordering time is uploaded to the cloud server through the first input module of the sales control end, the cloud server sends the customer order to the dimension standardization and conversion module to be converted into standard data and then stored, meanwhile, the product types are searched and compared in the database of the cloud server, and after the search result shows that the product of the type does not exist, the cloud server sends the customer order to the research and development control end.
After the research and development control end successfully carries out identity recognition through the identity recognition module, a customer order is checked through the second output module, the type and quantity of dyes required by research and development are uploaded through the second input module according to the customer order, the dyes are obtained, the dimension standardization and conversion module converts the requirements of the dyes into standard data and then stores the standard data in the cloud server, the calculation module calculates the stock quantity of the dyes after obtaining and updates the stock quantity in the cloud server, and when the dyes are of a newly increased type, the alarm module informs staff to purchase, and after research and development are completed, the process formula and experimental data are uploaded to the cloud server through the second input module.
The cloud server sends the process formula and experimental data to the laboratory control end, the experimental control end checks the process formula through the third output module after successful identification, the process formula is uploaded through the third input module, the quantity and the type of the dyes required by the large experiment are small, medium and large, the dyes are obtained, the dimension standardization and conversion module converts the dye demand into standard data and then stores the standard data in the cloud server, the calculation module calculates the obtained dye stock quantity, the process formula is updated in the cloud server, and the experimental data is uploaded to the cloud server through the third input module after the experiment is completed.
The cloud server sends the customer orders, the process formulas and the experimental data to the production control end, the production control end checks the customer orders and the process formulas through the fourth output module after successful identification, the fourth input module uploads the number of types of dyes and the discharge table required by production and obtains the dyes, the dimension standardization and conversion module converts the dye demand into standard data and stores the standard data in the cloud server, the calculation module calculates the storage quantity of the obtained dyes and updates the storage quantity in the cloud server, the production management module can monitor the dye allowance of the production control end according to the process formulas, the customer orders and the discharge table, and the phenomenon that when the production dyes are sufficient, new dyes are still continuously obtained from a warehouse, so that the phenomenon that workshops are outdated due to overlong storage time of the dyes in a production workshop is avoided. After the production is finished, the types and the quantity of the produced finished products are uploaded to a cloud server through a fourth input module and stored, meanwhile, the finished products are put in storage, and a calculation module calculates the inventory quantity and the cost of the finished products.
And after the number of the finished products reaches the requirement of the number of the products in the order, the cloud server sends the acquisition information to the sales control end, workers acquire the finished products in the warehouse and give the finished products to clients, and meanwhile, the calculation module recalculates the number of the finished products in the warehouse and updates the finished products in the cloud server.
When the monitoring module monitors that the stock quantity of the dye reaches the minimum early warning value of the dye, the alarm module sends an alarm to remind to supplement stock, when the stock is supplemented to the dye, the main input module at the main control end of the warehouse inputs the increased quantity and the quality guarantee period of the dye, when the dye of a new added type is supplemented, the information such as the dye type, the unit, the physicochemical property, the safety level and the like is also required to be input, meanwhile, the calculation module calculates the stock quantity of the dye and updates the stock quantity in the cloud server, the timing module counts time according to the quality guarantee period of the dye, and when the set expiration alarm time is reached, the alarm module gives an alarm. Through main input module and main output module, the warehouse main control end can look over or change dyeing material information at any time as required, carries out artifical inventory to dyeing material stock.
The control management system further comprises an analysis module for analyzing and predicting historical data stored in the cloud server, and the analysis module predicts the demand of future dyes and purchases the dyes in time.
Example 2:
as shown in fig. 1 and 2, the same parts as those of embodiment 1 in this embodiment are not repeated, and the difference is that: after the customer sends the old product purchase order to the sales department:
the staff uploads the customer orders containing the ordered types, ordered quantity and ordered time to the cloud server through a first input module of the sales control end, the cloud server sends the customer orders to the dimension standardization and conversion module to be converted into standard data and then stores the standard data, meanwhile, the types of the products are searched and compared in a database of the cloud server, and after the search results show that the types of the products exist, the process formula and the finished product stock corresponding to the products are found.
The comparison module compares the product quantity in the customer order with the product stock quantity, when the product stock quantity is larger than the order demand quantity, the cloud server sends the acquisition information to the sales control end, the staff acquires the finished products in the warehouse to give the customer, and meanwhile the calculation module recalculates the product quantity in the warehouse and updates the product quantity in the cloud server.
When the stock quantity of the finished product is smaller than the demand quantity of the order, the cloud server does not send the customer order to the research and development control end, but directly sends the process recipe and the customer order to the laboratory control end, performs small, medium and large experiments, and sequentially performs the same steps as in the embodiment 1 until the finished product is delivered to the customer.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the essence of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. An automatic control management system of a dye consumption model is characterized in that: the control management system comprises a warehouse main control end for managing the stock quantity of the dye, a plurality of consumption control ends for inputting the dye demand quantity, wherein the warehouse main control end comprises a calculation module for calculating the dye stock quantity, a monitoring module for monitoring whether the dye stock quantity reaches the minimum early warning value of the dye, a timing module for timing the rest time of the dye quality guarantee period, an alarm module for alarming when the dye stock quantity is reduced to the minimum early warning value of the dye or the dye reaches the quality guarantee period, a cloud server for storing and transmitting the dye information, and an analysis module for analyzing the dye information stored in the cloud server to obtain the expected demand quantity of the dye, wherein the consumption control end comprises a research and development control end, a laboratory control end, a production control end and a sales control end; the sales control end is provided with a first input module for inputting a customer order, a first output module for checking the stock quantity of the finished product, and the warehouse main control end is provided with a comparison module for comparing the product type quantity in the customer order with the stock quantity of the finished product; the development control end is provided with a second output module for checking a customer order, and a second input module for inputting dye development demand according to the customer order and inputting process formulas and development data according to development results; the laboratory control end is provided with a third output module for checking a process formula, and a third input module for inputting the dyeing experiment demand according to the process formula and inputting experiment data according to an experiment result; the production control end is provided with a fourth output module for checking a process formula and a customer order, and a fourth input module for inputting the production demand of the dye according to the process formula and the customer order and inputting the finished product information according to the production result; the main control end of the warehouse is also internally provided with a dimension standardization and conversion module for carrying out standardized conversion on the dimension input by each consumption control end, the production management module is used for monitoring the dye residue acquired by the production control end according to the process formula, the customer order and the discharging list, and the calculation module can calculate the delivery cost of the finished product according to the process formula.
2. The automatic control and management system of a dye consumption model according to claim 1, wherein: the main control end of the warehouse is provided with a main input module for inputting dyeing material information and a main output module for checking the stock quantity of the dyeing material.
3. The automatic control and management system of a dye consumption model according to claim 1, wherein: the dye information comprises the types, units, increment, demand, stock, minimum early warning value, quality guarantee period, physicochemical properties and safety level of the dye.
4. The automatic control and management system of a dye consumption model according to claim 1, wherein: the warehouse main control end and the consumption control end are respectively provided with an identity recognition module for recognizing the operation authority of an operator.
5. The automatic control and management system for dye consumption model according to claim 4, wherein: the identity recognition module comprises one or more of a fingerprint recognition module, a face recognition module and an account password recognition module.
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