CN110941808A - Software product and software method for automatic control and management of dye consumption model - Google Patents
Software product and software method for automatic control and management of dye consumption model Download PDFInfo
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- 238000012544 monitoring process Methods 0.000 claims abstract description 19
- 239000000126 substance Substances 0.000 claims abstract description 12
- 238000004364 calculation method Methods 0.000 claims abstract description 6
- 239000000975 dye Substances 0.000 claims description 152
- 238000007726 management method Methods 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 38
- 238000004519 manufacturing process Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 21
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 9
- 238000004458 analytical method Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004043 dyeing Methods 0.000 abstract description 10
- 239000000047 product Substances 0.000 description 12
- 230000008901 benefit Effects 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 238000005303 weighing Methods 0.000 description 1
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Abstract
The invention relates to the technical field of dye consumption management, in particular to a software product and a software method for automatic control management of a dye consumption model. The identification module can identify the operation authority of an operator; the input module allows or prohibits an operator from inputting information according to the identification result; the calculation module is used for calculating the stock of the dye according to the input dye information; the comparison module is used for comparing the stock of the dye with the minimum early warning value of the dye and comparing the quantity of the products in the customer order with the stock of the products; the monitoring module is used for monitoring the residual time of the quality guarantee period of the dye; and the alarm module is used for giving an alarm when the residual amount of the dye reaches the minimum early warning value or the dye exceeds the shelf life. The invention can improve the dyeing chemical management informatization level of enterprises, enables the enterprises to know the dyeing chemical inventory condition in time, reduces the inventory fund occupation, reduces the overstock and shortage of dyeing chemicals, and further improves the resource management level of the enterprises.
Description
Technical Field
The invention relates to the technical field of dye consumption management, in particular to a software product and a software method for automatic control management of a dye consumption model.
Background
With the continuous deepening of manufacturing informatization and the continuous development of the market, the product competition is more and more intense, and the pressure brought to enterprises by the market is also more and more increased. In order to take a favorable position in the intense market competition, enterprises need to continuously improve the idea of enterprise management, reduce the cost of products, continuously enhance the core competitiveness of the enterprises, improve the quality of the products and provide high-quality services for users.
At present, the management of the factory is mainly based on extensive manual management, and the management is far behind the market and the requirement of the user on the enterprise. In order to produce high-quality and low-cost products, an enterprise needs to perform informatization on production management, and accurate management and control of a computer are used for replacing manual extensive management so as to realize the effectiveness, high efficiency and low cost of the production management.
The storage of raw materials such as dyes and the like is an important activity for ensuring the normal production of enterprises. The traditional storing process mainly depends on the mode of manually recording the hand-written book or manually recording the electronic form, a warehouse administrator determines a purchase order by comparing multiple information such as the current demand of the dyes, the residual quantity of the dyes in the warehouse, the shelf life of each dye, the future predicted demand of the dyes and the price fluctuation of the dyes gathered by each department, the operation mode of manual recording wastes time and labor, is inconvenient for searching and counting the residual amount of the dye, and often the actual inventory of dye differs from the recorded information due to missing records, so that the management work is heavy, the effectiveness is poor, the operation is complicated and the error is easy to occur, the stock of the dyes is often increased continuously, the dyes are overdue, or the dye which is urgently needed is not supplemented in time, so that the waste of human resources and the loss of enterprise property are caused. The automatic control management system for electronic office is convenient for dye data collection, storage, analysis and update, and the production efficiency of enterprises is accelerated.
CN 108053166 a discloses a material warehousing and warehousing management system, a warehousing management method and a warehousing management method. The system comprises: the warehouse computer is used for receiving the material warehouse-in and warehouse-out data, sending a warehouse-out instruction to the forklift, receiving the rechecking data of the forklift to the tray materials, generating a material warehouse-in label according to the rechecking data when the materials are warehoused, sending a printing instruction to the label printer, and storing the material warehouse-in data and the rechecking data of each corresponding tray material, or the material warehouse-out data and the rechecking data of each corresponding tray material; the forklift is wirelessly connected with the warehouse computer and used for loading materials by using the tray according to the warehousing instruction or scanning the material warehousing label according to the ex-warehouse instruction, rechecking the tray materials, sending rechecking data to the warehouse computer and carrying the tray materials to a target position; and the label printer is used for printing the material warehousing label according to the printing instruction of the warehouse computer.
CN 101520871A discloses a dyeing material automatic management system, which comprises an input module, a main control computer, a small electronic scale, a large electronic scale and a dye stock management module, wherein the input module is arranged in a dyeing material color matching room, the main control computer, the small electronic scale and the large electronic scale are arranged in a dyeing material weighing room, the input module is connected with the data input end of the main control computer through a data interface and a data line, the small electronic scale and the large electronic scale are respectively in bidirectional connection with the main control computer through a data interface and a data line, the dye stock management module is connected with the data output end of the main control computer through a data interface and a data line, and the dye stock management module is in bidirectional connection with the input module through a data interface and a data line.
The above patent can realize real-time monitoring and safety management of the dye and the material storage condition, and master the dynamic storage condition of the dye to improve the management efficiency, but the above patent can not analyze the expected demand condition of the dye according to the production research and development requirements and carry out appropriate supplement, thereby reducing the overstock and shortage of the dye and reducing the occupied storage fund.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to solve the technical problems of providing a software product and a software method for automatically controlling and managing a dye consumption model, realizing the automatic management of the dye stored in a warehouse according to the demand and consumption, monitoring the stock condition of the dye at any time, automatically early warning the dye with low stock, actively analyzing the expected demand of the dye, and effectively avoiding the influence on the production progress caused by the overstock of the dye due to too much purchase and untimely purchase of the dye.
The technical scheme adopted by the invention for realizing the purpose is as follows: a software product for automatic control and management of dye consumption models, comprising,
the identification module is used for identifying the operation authority of an operator;
the input module allows or prohibits an operator from inputting dye information, a process formula, a scheduling list and a customer order according to the identification result;
the calculation module is used for calculating the stock of the dye according to the input dye information;
the comparison module is used for comparing the stock of the dye with the minimum early warning value of the dye and comparing the quantity of the products in the customer order with the stock of the products;
the monitoring module is used for monitoring the residual time of the quality guarantee period of the dye;
and the alarm module is used for giving an alarm to remind of replenishing the stock when the residual amount of the dye reaches a minimum early warning value or the dye exceeds the quality guarantee period.
The system further comprises a storage module for storing the input, converted and calculated information; the analysis module is used for analyzing according to the stored dye information to obtain the expected demand of the dye; the output module is used for sending the customer order, the process formula and the dye information to an operator; the production management module monitors the residual amount of the dyes and chemicals taken by a production workshop according to the process formula, the customer order and the scheduling list; and the conversion module is used for identifying the input dye material information and carrying out standardized conversion on the input dye material dimension.
Furthermore, the identification module comprises a fingerprint identification module, a face identification module and an account password identification module.
Further, the dye information includes start and stop time of production using the dye, type, unit, increase amount, consumption amount, shelf life, physicochemical property, and safety level of the dye.
The invention also comprises a software method for automatically controlling and managing the dye consumption model, which comprises the following steps,
(1) identifying the operation authority of an operator;
(2) according to the identification result, allowing or forbidding an operator to input dye information, a process formula, a scheduling list and a customer order;
(3) calculating the stock of the dyes according to the input information of the dyes;
(4) comparing the stock of the dye with the minimum early warning value of the dye, and comparing the quantity of the products in the customer order with the stock of the products;
(5) monitoring the remaining time of the dye shelf life;
(6) and when the residual amount of the dye reaches the minimum warning value or the dye exceeds the shelf life, giving an alarm to remind of replenishing the stock.
Further, the method also comprises the steps of storing the input, converted and calculated information; analyzing according to the stored dye information to obtain the expected demand of the dye; sending the customer order, the process formula and the dye information to an operator; monitoring the residual amount of dye materials received by a production workshop according to a process formula, a customer order and a scheduling table; and identifying the input dye material information, and carrying out standardized conversion on the input dye material dimension.
Further, the identification modes in the step (1) comprise fingerprint identification, face identification and account password identification.
Further, the dye information comprises the type, unit, increased quantity, required quantity, shelf life, physical and chemical properties and safety level of the dye.
The software product and the software method for automatically controlling and managing the dye consumption model have the advantages that:
the automatic management of the warehousing and ex-warehouse of the dyes can be realized through the input module without manual recording, the calculation module can calculate and summarize the stock quantity of the dyes, the output module can check the stock condition of the dyes at any time and manually check the stock condition of the dyes at any time, the monitoring module can monitor the remaining time of the shelf life of the dyes, the comparison module can compare the stock quantity of the dyes with the minimum early warning value of the dyes, the monitoring module and the comparison module can monitor the stock condition of the dyes at any time and give an alarm, the identification module can give different operation authorities according to different user identities to limit the range of the information which can be checked by a user and prevent the leakage of confidential information of enterprises, the storage module can store all the input information, the analysis module can analyze the stored historical data to find out the demand rule of the dyes and prejudge the demand quantity of the dyes, the production management module can monitor the dye surplus of the production control end according to a process formula, a customer order and a scheduling table, so that the phenomenon that when the dye surplus exists in a production workshop, new dye is continuously taken from a warehouse, the dye in the production workshop is overdue and wasted due to overlong storage time is avoided, the conversion module can identify the input dye dimension, the dye dimension is converted into a unified standard, and subsequent statistical calculation is facilitated.
The invention can improve the dyeing and chemical material management informatization level of an enterprise on a fixed range, so that the enterprise can know the dyeing and chemical material inventory condition in time, the inventory fund occupation is reduced, the phenomena of dyeing and chemical material overstock and shortage are reduced, the working efficiency of inventory management personnel is improved, the labor intensity is reduced, and the resource management level of the enterprise is further improved. Perfecting and improving the management level of the dye of the enterprise has important strategic significance for reducing the inventory and the cost, improving the customer service level, improving the economic benefit of the enterprise and enhancing the market competitiveness of the enterprise.
Detailed Description
The present invention will be described in further detail with reference to specific examples;
the invention relates to a software product for automatic control and management of dye consumption model, which comprises,
the identification module identifies the operation authority of an operator through the fingerprint identification module, the face identification module and the account password identification module;
the input module allows or prohibits operators from inputting process formulas, scheduling tables, customer orders and the types, units, increase quantity, consumption quantity, quality guarantee period, physicochemical properties and safety level according to the identification result;
the conversion module is used for identifying the input dye material information and carrying out standardized conversion on the input dye material dimension;
the calculation module is used for calculating the stock of the dye according to the converted dye information;
the storage module is used for storing the input, converted and calculated information;
the analysis module is used for analyzing according to the stored dye information to obtain the expected demand of the dye;
the output module is used for sending the customer order, the process formula and the dye information to an operator;
the comparison module is used for comparing the stock of the dye with the minimum early warning value of the dye and comparing the quantity of the products in the customer order with the stock of the products;
the monitoring module is used for monitoring the residual time of the quality guarantee period of the dye;
the alarm module is used for giving an alarm to remind of replenishing the stock when the residual amount of the dye reaches a minimum early warning value or the dye exceeds the shelf life;
the system also comprises a production management module for monitoring the residual amount of the dye materials received by the production workshop according to the process formula, the customer order and the scheduling list.
The invention also comprises a software method for automatically controlling and managing the dye consumption model, which comprises the following steps,
(1) the operation authority of an operator is identified through a fingerprint identification module, a face identification module and an account password identification module;
(2) according to the identification result, the operator is allowed or forbidden to input the process formula, the scheduling list, the customer order and the types, units, increase quantity, consumption quantity, quality guarantee period, physical and chemical properties and safety level of the dyeing materials;
(3) identifying the input dye material information, and carrying out standardized conversion on the input dye material dimension;
(4) calculating the stock of the dye according to the converted dye information;
(5) storing the input, converted and calculated information;
(6) analyzing according to the stored dye information to obtain the expected demand of the dye;
(7) the stored customer order, the stored process formula and the stored dye information are sent to an operator;
(8) comparing the stock of the dye with the minimum early warning value of the dye, and comparing the quantity of the products in the customer order with the stock of the products;
(9) monitoring the remaining time of the dye shelf life;
(10) when the residual amount of the dye reaches the minimum early warning value or the dye exceeds the shelf life, an alarm is given to remind of replenishing the stock;
(11) and monitoring the residual amount of the dye materials received by the production workshop according to the process formula, the customer order and the scheduling list.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention accordingly, and not to limit the protection scope of the present invention accordingly. All equivalent changes or modifications made in accordance with the spirit of the present disclosure are intended to be covered by the scope of the present disclosure.
Claims (8)
1. The software product for automatic control and management of the dye consumption model is characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the identification module is used for identifying the operation authority of an operator;
the input module allows or prohibits an operator from inputting dye information, a process formula, a scheduling list and a customer order according to the identification result;
the calculation module is used for calculating the stock of the dye according to the input dye information;
the comparison module is used for comparing the stock of the dye with the minimum early warning value of the dye and comparing the quantity of the products in the customer order with the stock of the products;
the monitoring module is used for monitoring the residual time of the quality guarantee period of the dye;
and the alarm module is used for giving an alarm to remind of replenishing the stock when the residual amount of the dye reaches a minimum early warning value or the dye exceeds the quality guarantee period.
2. A software product for the automatic control management of dye consumption models according to claim 1, characterized in that: the storage module is used for storing the input, converted and calculated information; the analysis module is used for analyzing according to the stored dye information to obtain the expected demand of the dye; the output module is used for sending the customer order, the process formula and the dye information to an operator; the production management module monitors the residual amount of the dyes and chemicals taken by a production workshop according to the process formula, the customer order and the scheduling list; and the conversion module is used for identifying the input dye material information and carrying out standardized conversion on the input dye material dimension.
3. A software product for the automatic control management of dye consumption models according to claim 1, characterized in that: the identification module comprises a fingerprint identification module, a face identification module and an account password identification module.
4. A software product for the automatic control management of dye consumption models according to claim 1, characterized in that: the dye information comprises the starting and ending time of production using the dye, the type and unit of the dye, the increase quantity, the consumption quantity, the quality guarantee period, the physical and chemical properties and the safety level.
5. Software method for the automatic control and management of dye consumption models, using a software product for the automatic control and management of dye consumption models according to any one of claims 1 to 4, characterized in that: comprises the following steps of (a) carrying out,
(1) identifying the operation authority of an operator;
(2) according to the identification result, allowing or forbidding an operator to input dye information, a process formula, a scheduling list and a customer order;
(3) calculating the stock of the dyes according to the input information of the dyes;
(4) comparing the stock of the dye with the minimum early warning value of the dye, and comparing the quantity of the products in the customer order with the stock of the products;
(5) monitoring the remaining time of the dye shelf life;
(6) and when the residual amount of the dye reaches the minimum warning value or the dye exceeds the shelf life, giving an alarm to remind of replenishing the stock.
6. The software method for the automatic control management of dye consumption model according to claim 5, characterized in that: storing the input, converted and calculated information; analyzing according to the stored dye information to obtain the expected demand of the dye; sending the customer order, the process formula and the dye information to an operator; monitoring the residual amount of dye materials received by a production workshop according to a process formula, a customer order and a scheduling table; and identifying the input dye material information, and carrying out standardized conversion on the input dye material dimension.
7. The software method for the automatic control management of dye consumption model according to claim 5, characterized in that: the identification modes in the step (1) comprise fingerprint identification, face identification and account password identification.
8. The software method for the automatic control management of dye consumption model according to claim 5, characterized in that: the dye information comprises the types, units, increasing quantity, required quantity, quality guarantee period, physical and chemical properties and safety level of dyes.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111754164A (en) * | 2020-05-29 | 2020-10-09 | 青岛大学 | Software product and software method for controlling and managing consumption of hemp biochemical degumming process |
| CN112070448A (en) * | 2020-10-15 | 2020-12-11 | 青岛大学 | Dye consumption warehousing management system for polyester-cotton blended yarn production |
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| CN101520871A (en) * | 2009-03-31 | 2009-09-02 | 石狮市亿祥染整有限公司 | Dyeing chemical automatic management system |
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