CN110903886A - Metal processing emulsified cutting fluid and preparation method thereof - Google Patents
Metal processing emulsified cutting fluid and preparation method thereof Download PDFInfo
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- CN110903886A CN110903886A CN201811072648.4A CN201811072648A CN110903886A CN 110903886 A CN110903886 A CN 110903886A CN 201811072648 A CN201811072648 A CN 201811072648A CN 110903886 A CN110903886 A CN 110903886A
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- cutting fluid
- emulsified cutting
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- emulsifier
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/024—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings having at least two phenol groups but no condensed ring
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/402—Castor oils
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/04—Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/045—Polyureas; Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
- C10M2219/024—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of esters, e.g. fats
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
15-28 parts of poly α olefin, 1-3 parts of diphenol propane, 2-5 parts of epoxy castor oil, 2-5 parts of polyvinyl chloride, 1-3 parts of sulfurized olefin cottonseed oil, 1-5 parts of silicone oil, 2-5 parts of polyurethane, 5-10 parts of deionized water, 15-22 parts of ethylene glycol diacetate and 1-3 parts of an emulsifier.
Description
Technical Field
The invention belongs to the field of mechanical and chemical engineering, and particularly relates to a cutting fluid used in a metal processing process.
Background
The cutting fluid is an industrial fluid used for cooling and lubricating cutters and workpieces in the metal cutting and grinding process, is formed by scientifically compounding and matching various super-strong functional additives, and has the characteristics of good cooling performance, lubricating performance, antirust performance, oil removal and cleaning functions, anticorrosion function and easiness in dilution.
The cutting fluid is different from the traditional soap-based emulsion, and the problems that the soap-based emulsion is easy to smell in summer, difficult to dilute in winter, poor in antirust effect and the like do not exist, so that the cutting fluid is more convenient to store and utilize.
The requirement of metal machining on a machining cutter is very high, the machining precision is directly determined by the cutting performance of the machining cutter, but metal scraps can appear in the machining process of metal, particularly in the high-speed cutting process, the machining precision is influenced by the existence of the scraps, the scraps splash, and peripheral equipment and personnel are influenced to a certain extent, so that the requirement on cutting fluid is better and strict.
Disclosure of Invention
The technical problems solved by the invention are as follows: aiming at overcoming the defects of the prior art, the invention aims to provide a metal processing emulsified cutting fluid with excellent performance and a preparation method thereof.
The technical scheme of the invention is as follows:
the emulsified cutting fluid for metal processing comprises the following components in parts by mass:
15-28 parts of poly α olefin, 1-3 parts of diphenol propane, 2-5 parts of epoxy castor oil, 2-5 parts of polyvinyl chloride, 1-3 parts of sulfurized olefin cottonseed oil, 1-5 parts of silicone oil, 2-5 parts of polyurethane, 5-10 parts of deionized water, 15-22 parts of ethylene glycol diacetate and 1-3 parts of emulsifier.
Preferably, the mass portion of the emulsifier is 1.58 parts.
Preferably, the emulsifier is a sulfonated oil or sorbitan monooleate.
More preferably, the emulsifier is sorbitan monooleate.
A preparation method of emulsified cutting fluid for metal processing comprises the following steps:
(1) weighing: weighing the components in parts by weight;
(2) mixing: sequentially putting all the components into a stirrer for stirring;
(3) standing in vacuum: placing the stirred mixed solution into a container, and standing for 8-12h in a vacuum room temperature environment;
(4) packaging; and (4) after standing in vacuum, packaging and packaging to obtain the metal processing emulsified cutting fluid.
Has the advantages that: the metal processing emulsified cutting fluid provided by the invention is convenient and fast in preparation process, can be emulsified quickly, is convenient to protect the contact surface of metal and a cutter, and carries metal scraps, so that the metal processing precision is ensured, and the metal processing emulsified cutting fluid provided by the invention is very beneficial to metal processing operation.
Detailed Description
For a further understanding of the invention, reference will now be made to the preferred embodiments of the invention by way of example, and it is to be understood that the description is intended to further illustrate features and advantages of the invention, and not to limit the scope of the claims.
Example 1:
the emulsified cutting fluid for metal processing comprises the following components in parts by mass:
15 parts of poly α olefin, 1 part of diphenol propane, 2 parts of epoxy castor oil, 2 parts of polyvinyl chloride, 1 part of sulfurized olefin cottonseed oil, 1 part of silicone oil, 2 parts of polyurethane, 5 parts of deionized water, 15 parts of ethylene glycol diacetate and 1 part of emulsifier sulfonated oil.
A preparation method of emulsified cutting fluid for metal processing comprises the following steps:
(1) weighing: weighing the components in parts by weight;
(2) mixing: sequentially putting all the components into a stirrer for stirring;
(3) standing in vacuum: placing the stirred mixed solution into a container, and standing for 12 hours in a vacuum room temperature environment;
(4) packaging; and (3) after standing in vacuum, packaging and packaging to obtain the metal processing emulsified cutting fluid.
The metal processing emulsified cutting fluid obtained by the preparation method is in a uniform liquid state, has no layered precipitation phenomenon, and has the measured viscosity as follows: 28 cst (centistokes).
Example 2:
the emulsified cutting fluid for metal processing comprises the following components in parts by mass:
28 parts of poly α olefin, 3 parts of diphenol propane, 5 parts of epoxy castor oil, 5 parts of polyvinyl chloride, 3 parts of sulfurized olefin cottonseed oil, 5 parts of silicone oil, 5 parts of polyurethane, 10 parts of deionized water, 22 parts of ethylene glycol diacetate and 3 parts of sorbitan monooleate emulsifier.
A preparation method of emulsified cutting fluid for metal processing comprises the following steps:
(1) weighing: weighing the components in parts by weight;
(2) mixing: sequentially putting all the components into a stirrer for stirring;
(3) standing in vacuum: placing the stirred mixed solution into a container, and standing for 12 hours in a vacuum room temperature environment;
(4) packaging; after vacuum standing, packaging and packaging to obtain the metal processing emulsified cutting fluid
The metal processing emulsified cutting fluid obtained by the preparation method is in a uniform liquid state, has no layered precipitation phenomenon, and has the measured viscosity as follows: 26 cst (centistokes).
Example 3:
the emulsified cutting fluid for metal processing comprises the following components in parts by mass:
22 parts of poly α olefin, 2 parts of diphenol propane, 4 parts of epoxy castor oil, 3 parts of polyvinyl chloride, 2 parts of sulfurized olefin cottonseed oil, 2 parts of silicone oil, 4 parts of polyurethane, 7 parts of deionized water, 19 parts of ethylene glycol diacetate and 1.58 parts of sorbitan monooleate emulsifier.
A preparation method of emulsified cutting fluid for metal processing comprises the following steps:
(1) weighing: weighing the components in parts by weight;
(2) mixing: sequentially putting all the components into a stirrer for stirring;
(3) standing in vacuum: placing the stirred mixed solution into a container, and standing for 12 hours in a vacuum room temperature environment;
(4) packaging; and (3) after standing in vacuum, packaging and packaging to obtain the metal processing emulsified cutting fluid.
The metal processing emulsified cutting fluid obtained by the preparation method is in a uniform liquid state, has no layered precipitation phenomenon, and has the measured viscosity as follows: 25 cst (centistokes).
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
1. The emulsified cutting fluid for metal processing is characterized by comprising, by mass, 15-28 parts of poly α olefin, 1-3 parts of diphenol propane, 2-5 parts of epoxy castor oil, 2-5 parts of polyvinyl chloride, 1-3 parts of sulfurized olefin cottonseed oil, 1-5 parts of silicone oil, 2-5 parts of polyurethane, 5-10 parts of deionized water, 15-22 parts of ethylene glycol diacetate and 1-3 parts of an emulsifier.
2. The emulsified cutting fluid for metal working as set forth in claim 1, wherein: the mass portion of the emulsifier is 1.58 portions.
3. The emulsified cutting fluid for metal working as set forth in claim 1, wherein: the emulsifier is sulfonated oil or sorbitan monooleate.
4. The emulsified cutting fluid for metal working as set forth in claim 3, wherein: the emulsifier is sorbitan monooleate.
5. A method of preparing the metalworking emulsified cutting fluid of claim 1, comprising the steps of:
(1) weighing: weighing the components in parts by weight;
(2) mixing: sequentially putting all the components into a stirrer for stirring;
(3) standing in vacuum: placing the stirred mixed solution into a container, and standing for 8-12h in a vacuum room temperature environment;
(4) packaging: and (4) after standing in vacuum, packaging and packaging to obtain the metal processing emulsified cutting fluid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811072648.4A CN110903886A (en) | 2018-09-14 | 2018-09-14 | Metal processing emulsified cutting fluid and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811072648.4A CN110903886A (en) | 2018-09-14 | 2018-09-14 | Metal processing emulsified cutting fluid and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110903886A true CN110903886A (en) | 2020-03-24 |
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ID=69813230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811072648.4A Pending CN110903886A (en) | 2018-09-14 | 2018-09-14 | Metal processing emulsified cutting fluid and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110903886A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115895443A (en) * | 2022-10-26 | 2023-04-04 | 四川品重建工有限责任公司 | Ultrasonic industrial coupling coating |
-
2018
- 2018-09-14 CN CN201811072648.4A patent/CN110903886A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115895443A (en) * | 2022-10-26 | 2023-04-04 | 四川品重建工有限责任公司 | Ultrasonic industrial coupling coating |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200324 |
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| WD01 | Invention patent application deemed withdrawn after publication |