CN113652279A - Preparation method and use method of high-lubrication long-service-life cutting fluid - Google Patents
Preparation method and use method of high-lubrication long-service-life cutting fluid Download PDFInfo
- Publication number
- CN113652279A CN113652279A CN202110908646.XA CN202110908646A CN113652279A CN 113652279 A CN113652279 A CN 113652279A CN 202110908646 A CN202110908646 A CN 202110908646A CN 113652279 A CN113652279 A CN 113652279A
- Authority
- CN
- China
- Prior art keywords
- parts
- cutting fluid
- service life
- lubrication
- long service
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002173 cutting fluid Substances 0.000 title claims abstract description 40
- 238000005461 lubrication Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims description 9
- 238000002360 preparation method Methods 0.000 title description 8
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- FMNZBNCPTJEVDS-KVVVOXFISA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;(z)-octadec-9-enoic acid Chemical compound CCC(CO)(CO)CO.CCCCCCCC\C=C/CCCCCCCC(O)=O FMNZBNCPTJEVDS-KVVVOXFISA-N 0.000 claims abstract description 11
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims abstract description 11
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 11
- 239000003899 bactericide agent Substances 0.000 claims abstract description 11
- 239000002199 base oil Substances 0.000 claims abstract description 11
- 229920001577 copolymer Polymers 0.000 claims abstract description 11
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims abstract description 11
- 150000002191 fatty alcohols Chemical class 0.000 claims abstract description 11
- 239000013530 defoamer Substances 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 235000019484 Rapeseed oil Nutrition 0.000 claims abstract description 3
- 239000002253 acid Substances 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 9
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 8
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 8
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 8
- 244000188595 Brassica sinapistrum Species 0.000 claims description 8
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims description 8
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000005642 Oleic acid Substances 0.000 claims description 8
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 8
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000002518 antifoaming agent Substances 0.000 claims description 3
- 239000013556 antirust agent Substances 0.000 claims description 3
- 239000008236 heating water Substances 0.000 claims description 3
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 2
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 2
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 2
- 239000010962 carbon steel Substances 0.000 claims description 2
- 239000008367 deionised water Substances 0.000 claims description 2
- 229910021641 deionized water Inorganic materials 0.000 claims description 2
- 238000004512 die casting Methods 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 229910001256 stainless steel alloy Inorganic materials 0.000 claims description 2
- 238000000227 grinding Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002637 fluid replacement therapy Methods 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/106—Naphthenic fractions
- C10M2203/1065—Naphthenic fractions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/127—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/221—Six-membered rings containing nitrogen and carbon only
- C10M2215/222—Triazines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/02—Unspecified siloxanes; Silicones
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/64—Environmental friendly compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/72—Extended drain
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
The invention discloses a high-lubrication long-life cutting fluid which is prepared from the following raw materials in percentage by weight: 20-50 parts of naphthenic base oil, 5-10 parts of rapeseed oil acid, 5-20 parts of trimethylolpropane oleate, 5-10 parts of surface active fatty alcohol EO-PO copolymer, 5-10 parts of triethanolamine, 5-10 parts of antirust sebacic acid, 1-3 parts of bactericide MBM, 1-3 parts of three-dimensional siloxane defoamer and the balance of water.
Description
Technical Field
The invention relates to the technical field of cutting fluid, in particular to a preparation method and a use method of cutting fluid with high lubrication and long service life.
Background
The cutting fluid (coolant) is an industrial liquid used for cooling and lubricating cutters and workpieces in the metal cutting and grinding process, is formed by scientifically compounding and matching various super-strong functional additives, and has the characteristics of good cooling performance, lubricating performance, antirust performance, oil removal and cleaning functions, anticorrosion function and easiness in dilution. The defects that the traditional soap-based emulsion is easy to smell in summer, difficult to dilute in winter and poor in antirust effect are overcome, the lathe paint is not affected, and the soap-based emulsion is suitable for cutting and grinding ferrous metal and belongs to the most advanced grinding product at present.
The traditional cutting fluid has the problems of insufficient lubricity and short service life; these two problems, which will subsequently lead to insufficient tool life during machining, increase the tool cost; the finish degree of the processed workpiece is not enough, the repair cost of workers at the back is increased, the yield of products is reduced, and the like. The cutting fluid has short service life, the frequency of replacing the cutting fluid is increased, the fluid replacement time of workers is increased, the machine must be stopped when the fluid is replaced, the operation rate of the machine is reduced, and the productivity is reduced. The cutting fluid is frequently replaced, and a large amount of waste liquid cannot be treated, so that the environmental protection pressure is increased, and the treatment cost is further increased.
Disclosure of Invention
Aiming at the defects of insufficient lubricity, short service life and the like of the traditional cutting fluid, the invention provides a preparation method of the cutting fluid with high lubricity and long service life and a using method thereof, aiming at solving the technical problems, the invention provides the following technical scheme:
a high-lubrication long-life cutting fluid is composed of the following raw materials in percentage by weight:
20-50 parts of naphthenic base oil, 5-10 parts of rapeseed oil acid, 5-20 parts of trimethylolpropane oleate, 5-10 parts of surface active fatty alcohol EO-PO copolymer, 5-10 parts of triethanolamine, 5-10 parts of antirust sebacic acid, 1-3 parts of bactericide MBM, 1-3 parts of three-dimensional siloxane defoamer and the balance of water.
As a preferred technical scheme, the invention consists of the following raw materials in percentage by weight:
44 parts of naphthenic base oil, 6 parts of rapeseed oleic acid, 15 parts of trimethylolpropane oleate, 6 parts of surface active fatty alcohol EO-PO copolymer, 9 parts of triethanolamine, 6 parts of antirust sebacic acid, 3 parts of bactericide MBM, 1 part of three-dimensional siloxane defoamer and 10 parts of water.
As a preferred technical scheme of the invention, the water is deionized water.
The invention also provides a preparation method of the cutting fluid with high lubrication and long service life, which comprises the following steps:
(1) heating water to 50-60 ℃, and adding naphthenic base oil, rapeseed oleic acid, trimethylolpropane oleate, surface active fatty alcohol EO-PO copolymer, triethanolamine and antirust agent sebacic acid while stirring;
(2) adding an MBM bactericide and a three-dimensional siloxane defoaming agent into the mixed liquid prepared in the step (1), and stirring;
(3) and (3) cooling the liquid prepared in the step (2) to room temperature to obtain the cutting fluid with high lubrication and long service life.
The invention also provides a using method of the cutting fluid with high lubrication and long service life,
the material is section aluminum and die-casting aluminum, and the use concentration of the high-lubrication long-life cutting fluid is as follows: 8-10%;
the material is carbon steel and alloy steel, and the use concentration of the high-lubrication long-life cutting fluid is as follows: 8-15%;
the material is stainless steel and titanium alloy, and the use concentration of the cutting fluid with high lubrication and long service life is as follows: 15-30%.
The invention has the beneficial effects that:
(1) the cutting fluid with high lubrication and long service life can delay the service life of the cutter, and improve the smoothness of the surface of the workpiece and the production yield;
(2) the cutting fluid with high lubrication and long service life can greatly delay the replacement period of the cutting fluid, save labor cost, improve production efficiency and reduce waste liquid treatment cost;
the cutting fluid with long service life has the characteristics of good cooling, cleaning, rust prevention and the like, and has the characteristics of no toxicity, no odor, no corrosion to human bodies, no corrosion to equipment, no pollution to environment and the like.
Detailed Description
While the preferred embodiments of the present invention will be described below, it should be understood that the preferred embodiments described herein are merely illustrative and explanatory of the invention and are not restrictive thereof.
Example 1
The invention relates to a high-lubrication long-life cutting fluid which is prepared from the following raw materials in percentage by weight:
44 parts of naphthenic base oil, 6 parts of rapeseed oleic acid, 15 parts of trimethylolpropane oleate, 6 parts of surface active fatty alcohol EO-PO copolymer, 9 parts of triethanolamine, 6 parts of antirust sebacic acid, 3 parts of bactericide MBM, 1 part of three-dimensional siloxane defoamer and 10 parts of water.
A preparation method of a cutting fluid with high lubrication and long service life comprises the following steps:
(1) heating water to 50-60 ℃, and adding naphthenic base oil, rapeseed oleic acid, trimethylolpropane oleate, surface active fatty alcohol EO-PO copolymer, triethanolamine and antirust agent sebacic acid while stirring;
(2) adding an MBM bactericide and a three-dimensional siloxane defoaming agent into the mixed liquid prepared in the step (1), and stirring;
(3) and (3) cooling the liquid prepared in the step (2) to room temperature to obtain the cutting fluid with high lubrication and long service life.
Example 2
The invention relates to a high-lubrication long-life cutting fluid which is prepared from the following raw materials in percentage by weight:
40 parts of naphthenic base oil, 7 parts of rapeseed oleic acid, 20 parts of trimethylolpropane oleate, 6 parts of surface active fatty alcohol EO-PO copolymer, 8 parts of triethanolamine, 5 parts of antirust sebacic acid, 3 parts of bactericide MBM, 1 part of three-dimensional siloxane defoamer and 10 parts of water.
The preparation method is the same as that of example 1.
Example 3
The invention relates to a high-lubrication long-life cutting fluid which is prepared from the following raw materials in percentage by weight:
38 parts of naphthenic base oil, 8 parts of rapeseed oleic acid, 18 parts of trimethylolpropane oleate, 7 parts of surface active fatty alcohol EO-PO copolymer, 8 parts of triethanolamine, 7 parts of antirust sebacic acid, 2 parts of bactericide MBM, 2 parts of three-dimensional siloxane defoamer and 10 parts of water.
The preparation method is the same as that of example 1.
The long-life magnesium alloy cutting fluid 10% aqueous solution prepared in the examples 1-4 is tested according to tapping torque, and the data is as follows:
the cutting fluid with high lubrication and long service life prepared by the method not only improves the service life of the cutter and the smoothness of the product, but also greatly prolongs the service life of the cutting fluid.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The cutting fluid with high lubrication and long service life is characterized by comprising the following raw materials in percentage by weight:
20-50 parts of naphthenic base oil, 5-10 parts of rapeseed oil acid, 5-20 parts of trimethylolpropane oleate, 5-10 parts of surface active fatty alcohol EO-PO copolymer, 5-10 parts of triethanolamine, 5-10 parts of antirust sebacic acid, 1-3 parts of bactericide MBM, 1-3 parts of three-dimensional siloxane defoamer and the balance of water.
2. The cutting fluid with high lubrication and long service life as claimed in claim 1, is characterized by comprising the following raw materials in percentage by weight:
44 parts of naphthenic base oil, 6 parts of rapeseed oleic acid, 15 parts of trimethylolpropane oleate, 6 parts of surface active fatty alcohol EO-PO copolymer, 9 parts of triethanolamine, 6 parts of antirust sebacic acid, 3 parts of bactericide MBM, 1 part of three-dimensional siloxane defoamer and 10 parts of water.
3. The cutting fluid with high lubrication and long service life as claimed in claim 1, wherein the water is deionized water.
4. The method for preparing the cutting fluid with high lubrication and long service life as claimed in claim 1, characterized by comprising the following steps:
(1) heating water to 50-60 ℃, and adding naphthenic base oil, rapeseed oleic acid, trimethylolpropane oleate, surface active fatty alcohol EO-PO copolymer, triethanolamine and antirust agent sebacic acid while stirring;
(2) adding an MBM bactericide and a three-dimensional siloxane defoaming agent into the mixed liquid prepared in the step (1), and stirring;
(3) and (3) cooling the liquid prepared in the step (2) to room temperature to obtain the cutting fluid with high lubrication and long service life.
5. The use method of a cutting fluid with high lubrication and long service life as claimed in claim 1,
the material is section aluminum and die-casting aluminum, and the use concentration of the high-lubrication long-life cutting fluid is as follows: 8-10%;
the material is carbon steel and alloy steel, and the use concentration of the high-lubrication long-life cutting fluid is as follows: 8-15%;
the material is stainless steel and titanium alloy, and the use concentration of the cutting fluid with high lubrication and long service life is as follows: 15-30%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110908646.XA CN113652279A (en) | 2021-08-09 | 2021-08-09 | Preparation method and use method of high-lubrication long-service-life cutting fluid |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110908646.XA CN113652279A (en) | 2021-08-09 | 2021-08-09 | Preparation method and use method of high-lubrication long-service-life cutting fluid |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113652279A true CN113652279A (en) | 2021-11-16 |
Family
ID=78490598
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110908646.XA Pending CN113652279A (en) | 2021-08-09 | 2021-08-09 | Preparation method and use method of high-lubrication long-service-life cutting fluid |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113652279A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102876435A (en) * | 2012-09-27 | 2013-01-16 | 上海应用技术学院 | Semisynthetic metal cutting fluid with trimethylolpropane oleate serving as base oil and preparation method of semisynthetic metal cutting fluid |
CN104293466A (en) * | 2014-09-25 | 2015-01-21 | 巢湖广丰金属制品有限公司 | Micro-emulsion metal cutting liquid with stable property |
CN108611170A (en) * | 2018-05-07 | 2018-10-02 | 苏州捷德瑞精密机械有限公司 | A kind of novel metal machining liquid and preparation method thereof |
CN111961522A (en) * | 2020-08-13 | 2020-11-20 | 华阳-恩赛有限公司 | Universal micro-emulsion cutting fluid for aluminum material processing, and preparation method and application thereof |
-
2021
- 2021-08-09 CN CN202110908646.XA patent/CN113652279A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102876435A (en) * | 2012-09-27 | 2013-01-16 | 上海应用技术学院 | Semisynthetic metal cutting fluid with trimethylolpropane oleate serving as base oil and preparation method of semisynthetic metal cutting fluid |
CN104293466A (en) * | 2014-09-25 | 2015-01-21 | 巢湖广丰金属制品有限公司 | Micro-emulsion metal cutting liquid with stable property |
CN108611170A (en) * | 2018-05-07 | 2018-10-02 | 苏州捷德瑞精密机械有限公司 | A kind of novel metal machining liquid and preparation method thereof |
CN111961522A (en) * | 2020-08-13 | 2020-11-20 | 华阳-恩赛有限公司 | Universal micro-emulsion cutting fluid for aluminum material processing, and preparation method and application thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103865622B (en) | Complete synthesis water-based stainless steel coolant, preparation method and using method thereof | |
CN102311864B (en) | Cutting fluid special for NC machine tools | |
CN103555396B (en) | Water-based cutting fluid | |
CN102295975A (en) | Water-soluble cutting oil and preparation method thereof | |
CN104004579A (en) | Rust-proof cooling solution of processing center | |
CN104403769A (en) | Multifunctional cutting fluid and preparation method thereof | |
CN112481011A (en) | Multipurpose fully-synthetic cutting fluid for processing neodymium-iron-boron material and preparation method thereof | |
CN108949332B (en) | Preparation method of environment-friendly tapping liquid for cover plate of filter of automobile air conditioner and environment-friendly tapping liquid | |
CN115651744A (en) | Environment-friendly microemulsion cutting fluid | |
CN102757853B (en) | Metal cutting fluid with high extreme pressure resistance | |
CN104830492A (en) | Cutting fluid | |
CN108441310B (en) | Semisynthesis cutting fluid for metal processing and preparation method thereof | |
CN113652279A (en) | Preparation method and use method of high-lubrication long-service-life cutting fluid | |
CN104450074A (en) | A kind of stainless steel hot forging lubricant composition | |
CN103351937B (en) | Water-soluble cutting fluid and preparation method thereof | |
CN103834460B (en) | Emulsification-type metal extreme pressure rust-proof cutting fluid as well as preparation method and application thereof | |
CN104560303B (en) | Nano metal processing oil and preparation method thereof | |
CN104357204A (en) | Environment-friendly water-based metal working fluid and preparation method thereof | |
CN114525162A (en) | Lubricant, fully synthetic cutting fluid containing lubricant and preparation method of lubricant | |
CN113563955A (en) | Stainless steel aqueous cutting fluid and use method thereof | |
CN105482871A (en) | Corrosion inhibitor for metal cutting fluids | |
CN108929765B (en) | Preparation and application of water-based stainless steel cutting fluid | |
CN110747049A (en) | High-pressure low-foam universal cutting fluid for metal processing of numerical control machine tool and preparation method thereof | |
CN104560327A (en) | High-permeability metal cutting fluid with excellent corrosion resistance and preparation method of metal cutting fluid | |
CN104293469A (en) | Environmentally-friendly all-synthetic metal working fluid and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211116 |