CN104830492A - Cutting fluid - Google Patents
Cutting fluid Download PDFInfo
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- CN104830492A CN104830492A CN201510266930.6A CN201510266930A CN104830492A CN 104830492 A CN104830492 A CN 104830492A CN 201510266930 A CN201510266930 A CN 201510266930A CN 104830492 A CN104830492 A CN 104830492A
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Abstract
The invention discloses cutting fluid, belonging to the field of lubricating agents for processing. The cutting fluid comprises the following raw materials in parts by mass: 2-4 parts of water, 15-30 parts of mineral oil, 1-3 parts of diatomite, 1-3 parts of a surfactant, 4-7 parts of molybdate, 1-3 parts of borate, 50-80 parts of polyether compounds, 2-4 parts of sorbitan monooleate, 2-4 parts of sodium petroleum sulfonate and 1-2 parts of emulsifier sodium oleate, wherein the polyether compounds refer to polyether compounds formed by polymerizing organic amine epoxy ethane, epoxypropane and epoxybutane. The preparation method comprises the following steps: A, weighing the various qualified raw materials in parts by weight according to the raw material ratio; B, adding water, mineral oil and polyether compounds into a reactor, and heating to the temperature of 110 DEG C; C, adding the emulsifier sodium oleate, diatomite, sorbitan monooleate and sodium petroleum sulfonate, and uniformly stirring; and D, cooling to the temperature of 20 DEG C, adding the surfactant, and uniformly stirring along the same stirring direction. The cutting fluid disclosed by the invention is environment-friendly, pollution-free and good in lubricating effect.
Description
Technical field
The present invention relates to the field of lubricant of processing, be specifically related to a kind of cutting fluid.
Background technology
Cutting fluid is that one is used in metal cutting, the mill course of processing, be used for the industrial type fluid of Cooling and Lubricator cutter and workpiece, cutting fluid is formed through the cooperation of science compound by multiple super strong functional auxiliary agent, possesses good cooling performance, lubricity, rustless property, fuel-displaced cleaning function, anti-corrosion function easily dilutable feature simultaneously., overcome traditional soap base emulsion easily smelly for summer, the defect of difficulty dilution in winter, rust-proof effect difference, also have no adverse effects to lathe paint, what be applicable to ferrous metal cuts processing, belongs to leading current abrasive product.
Today, most machine parts is processed, especially at the numerically-controlled machine that level of automation is higher, on machining center and automation line, the processing cooling of part uses the wet-format of cutting fluid to carry out, in metal cutting process, select suitable metal working fluid can play good lubrication, cooling, cleaning and rust inhibition, thus raising tool life, ensure processing quality and working accuracy, enhance productivity.
But China's major part mechanic factory workers, prepares by all means, uses cutting fluid, no matter specifically process discharge for many years.Namely a large amount of cutting fluids poured cloaca into after losing efficacy, and through water drain discharge, caused environmental pollution.In addition, cutting fluid, under high speed or heavily loaded machining condition, produces high-temperature chemical reaction, forms smog, and release obnoxious flavour and mist of oil, can bring out multiple dermatosis with direct body contact, infringement workers ' health.
Summary of the invention
The object of the present invention is to provide a kind of environment friendly and pollution-free cutting fluid.
For achieving the above object, technical scheme of the present invention is as follows: a kind of cutting fluid, is made up of the raw material of following mass parts: 2-4 part water, the mineral oil of 15-30 part, 1-3 part diatomite, 1-3 part tensio-active agent; 4-7 part molybdate, 1-3 part borate; 50-80 part polyether compound, 2-4 part sorbyl alcohol list olein, 2-4 part petroleum sodium sulfonate and 1-2 part emulsifying agent sodium oleate; Wherein said polyether compound is the polyether compound of machine amine oxyethane, propylene oxide, butylene oxide ring polymerization.
Make the preparation method of above-mentioned cutting fluid, carry out according to the following steps:
A: by various acceptable material according to proportioning raw materials, weigh with parts by weight;
B: water, mineral oil and polyether compound to add in reactor and be heated to 110 DEG C;
C: add emulsifying agent sodium oleate, diatomite, sorbyl alcohol list oleic acid and petroleum sodium sulfonate, stir;
D: be cooled to 20 DEG C, add tensio-active agent, is stirred along same mixing direction.
The advantage of this cutting fluid is: in cutting fluid, add borate additive, has good lubrication and anti-wear performance, reduces cutting fluid and enters difficulty in joint-cutting.This cutting fluid has the redispersion characteristic of excellent dispersiveness and brilliance, and be easy to cleaning, wastewater treatment is simpler.These cutting fluids, all with the water-base cutting fluid that glycols derivative is main component, have preferably lubrication and cooling performance and economic environmental protection.
Preferably, described molybdate is Sodium orthomolybdate.Lubricant effect is better, and cooling performance is better, and economic environmental protection.
Preferably, described mineral oil is paraffinic based oil, and lubrication results is better, and more economical environmental protection.
Preferably, described emulsifying agent sodium oleate is synthesized in the ratio of 5:2 by industrial oleic acid and industrial sodium hydroxide.Industrial sodium hydroxide obtains convenient, and the sodium oleate of synthesis easily obtains, and emulsify well.
Embodiment
Below by embodiment, the present invention is further detailed explanation:
Embodiment 1
The invention provides a kind of cutting fluid, be made up of the raw material of following mass parts: 2 parts of water, the mineral oil of 15 parts, 1 part of diatomite, 1 part of tensio-active agent; 4 parts of molybdates, 1 part of borate; 50 parts of polyether compounds, 2 parts of sorbyl alcohol list oleins and petroleum sodium sulfonate and 1 part of emulsifying agent sodium oleate; Wherein said polyether compound is the polyether compound of the polymerizations such as machine amine oxyethane, propylene oxide, butylene oxide ring.
Make the preparation method of above-mentioned cutting fluid, carry out according to the following steps:
A: by various acceptable material according to proportioning raw materials, weigh with parts by weight;
B: water, mineral oil and polyether compound to add in reactor and be heated to 110 DEG C;
C: add emulsifying agent sodium oleate, diatomite, sorbyl alcohol list oleic acid and petroleum sodium sulfonate, stir;
D: be cooled to 20 DEG C, add tensio-active agent, is stirred along same mixing direction.
Embodiment 2
The invention provides a kind of cutting fluid, be made up of the raw material of following mass parts: 3 parts of water, the mineral oil of 20 parts, 2 parts of diatomite, 1 part of tensio-active agent; 5 parts of molybdates, 2 parts of borates; 60 parts of polyether compounds, 2 parts of sorbyl alcohol list oleins and petroleum sodium sulfonate and 1 part of emulsifying agent sodium oleate; Wherein said polyether compound is the polyether compound of the polymerizations such as machine amine oxyethane, propylene oxide, butylene oxide ring.
Make the method for above-mentioned cutting fluid, with embodiment 1.
Embodiment 3
The invention provides a kind of cutting fluid, be made up of the raw material of following mass parts: 4 parts of water, the mineral oil of 30 parts, 3 parts of diatomite, 1 part of tensio-active agent; 7 parts of molybdates, 3 parts of borates; 80 parts of polyether compounds, 2 parts of sorbyl alcohol list oleins and petroleum sodium sulfonate and 2 parts of emulsifying agent sodium oleates; Wherein said polyether compound is the polyether compound of the polymerizations such as machine amine oxyethane, propylene oxide, butylene oxide ring.
Make the method for above-mentioned cutting fluid, with embodiment 1.
Following table is embodiment 1, embodiment 2 and embodiment 3 and the Experimental comparison of the cutting liquid on market to identical workpiece:
As above show data can find out, when the cutting liquid that embodiment 1, embodiment 2 and embodiment 3 provide is for cutting, the precision of electrode cutting is higher, is easily degraded, more environmental protection.
Above-described is only embodiments of the invention, and in scheme, the general knowledge such as known and characteristic does not do too much description at this.It should be pointed out that for a person skilled in the art, under the premise of not departing from the present invention, can also make some distortion and improvement, these also should be considered as protection scope of the present invention, and these all can not affect effect of the invention process and practical applicability.The protection domain that this application claims should be as the criterion with the content of its claim, and the embodiment in specification sheets etc. record the content that may be used for explaining claim.
Claims (5)
1. a cutting fluid, is characterized in that, is made up of the raw material of following mass parts: 2-4 part water, the mineral oil of 15-30 part, 1-3 part diatomite, 1-3 part tensio-active agent; 4-7 part molybdate, 1-3 part borate; 50-80 part polyether compound, 2-4 part sorbyl alcohol list olein, 2-4 part petroleum sodium sulfonate and 1-2 part emulsifying agent sodium oleate; Wherein said polyether compound is the polyether compound of machine amine oxyethane, propylene oxide, butylene oxide ring polymerization.
2. cutting fluid as claimed in claim 1, it is characterized in that, described molybdate is Sodium orthomolybdate.
3. cutting fluid as claimed in claim 1, it is characterized in that, described mineral oil is paraffinic based oil.
4. cutting fluid as claimed in claim 2, it is characterized in that, described emulsifying agent sodium oleate is synthesized in the ratio of 5:2 by industrial oleic acid and industrial sodium hydroxide.
5. make the preparation method of cutting fluid as claimed in claim 1, it is characterized in that, carry out according to the following steps:
A: by various acceptable material according to proportioning raw materials, weigh with parts by weight;
B: water, mineral oil and polyether compound to add in reactor and be heated to 110 DEG C;
C: add emulsifying agent sodium oleate, diatomite, sorbyl alcohol list oleic acid and petroleum sodium sulfonate, stir;
D: be cooled to 20 DEG C, add tensio-active agent, is stirred along same mixing direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510266930.6A CN104830492B (en) | 2015-05-22 | 2015-05-22 | Cutting fluid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510266930.6A CN104830492B (en) | 2015-05-22 | 2015-05-22 | Cutting fluid |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104830492A true CN104830492A (en) | 2015-08-12 |
| CN104830492B CN104830492B (en) | 2018-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510266930.6A Active CN104830492B (en) | 2015-05-22 | 2015-05-22 | Cutting fluid |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106833852A (en) * | 2016-12-29 | 2017-06-13 | 东莞市淦宏信息科技有限公司 | A kind of formula and processing technology of magnadure cutting fluid |
| CN107916160A (en) * | 2017-12-19 | 2018-04-17 | 苏州中骏木工机械配件有限公司 | A kind of Tool in Cutting environment-friendlycutting cutting fluid |
| CN108148669A (en) * | 2016-12-05 | 2018-06-12 | 宜兴市零零七机械科技有限公司 | A kind of machining center cutting fluid |
| CN117210268A (en) * | 2023-08-10 | 2023-12-12 | 广东合正科技有限公司 | Cutting heat dissipation liquid for processing circuit board backing plate and manufacturing method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1566295A (en) * | 2003-06-30 | 2005-01-19 | 中国石油化工股份有限公司 | Process for producing water based lubricating liquid |
| CN103113971A (en) * | 2013-02-22 | 2013-05-22 | 上海源育节能环保科技有限公司 | Stainless steel near-dry cutting machining micro-emulsion and preparation method thereof |
| CN104293467A (en) * | 2014-09-30 | 2015-01-21 | 苏州长盛机电有限公司 | Micro-emulsion cutting fluid for aluminum alloy, and preparation method of micro-emulsion cutting fluid |
-
2015
- 2015-05-22 CN CN201510266930.6A patent/CN104830492B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1566295A (en) * | 2003-06-30 | 2005-01-19 | 中国石油化工股份有限公司 | Process for producing water based lubricating liquid |
| CN103113971A (en) * | 2013-02-22 | 2013-05-22 | 上海源育节能环保科技有限公司 | Stainless steel near-dry cutting machining micro-emulsion and preparation method thereof |
| CN104293467A (en) * | 2014-09-30 | 2015-01-21 | 苏州长盛机电有限公司 | Micro-emulsion cutting fluid for aluminum alloy, and preparation method of micro-emulsion cutting fluid |
Non-Patent Citations (2)
| Title |
|---|
| 周五萍等: "微乳化金属切削液的配制工艺研究", 《材料保护》 * |
| 赵炳桢等: "《现代刀具设计与应用》", 30 September 2014, 国防工业出版社 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108148669A (en) * | 2016-12-05 | 2018-06-12 | 宜兴市零零七机械科技有限公司 | A kind of machining center cutting fluid |
| CN106833852A (en) * | 2016-12-29 | 2017-06-13 | 东莞市淦宏信息科技有限公司 | A kind of formula and processing technology of magnadure cutting fluid |
| CN107916160A (en) * | 2017-12-19 | 2018-04-17 | 苏州中骏木工机械配件有限公司 | A kind of Tool in Cutting environment-friendlycutting cutting fluid |
| CN117210268A (en) * | 2023-08-10 | 2023-12-12 | 广东合正科技有限公司 | Cutting heat dissipation liquid for processing circuit board backing plate and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104830492B (en) | 2018-09-14 |
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Effective date of registration: 20180718 Address after: 563000 Huichuan District Waigaoqiao Industrial Park, Zunyi, Guizhou Applicant after: Zunyi Wenjie electrical and mechanical limited liability company Address before: 563000 Huichuan District Waigaoqiao Industrial Park, Zunyi, Guizhou Applicant before: Zunyi Jieqing Electromechanical Co., Ltd. |
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