CN110791363A - Fully synthetic cutting fluid and preparation method thereof - Google Patents
Fully synthetic cutting fluid and preparation method thereof Download PDFInfo
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- CN110791363A CN110791363A CN201910925481.XA CN201910925481A CN110791363A CN 110791363 A CN110791363 A CN 110791363A CN 201910925481 A CN201910925481 A CN 201910925481A CN 110791363 A CN110791363 A CN 110791363A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/16—Ethers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/18—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M145/24—Polyethers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/087—Boron oxides, acids or salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/04—Ethers; Acetals; Ortho-esters; Ortho-carbonates
- C10M2207/046—Hydroxy ethers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
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- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
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Abstract
The invention discloses a fully synthetic cutting fluid which comprises the following components in parts by weight: 15-24 parts of polyether, 10-20 parts of triethanolamine, 1-3 parts of boric acid, 0.2-0.5 part of benzotriazole, 0.5-1 part of phosphate, 4-10 parts of monobasic acid, 0.2-1 part of alkynol ether and 40-70 parts of water, wherein the polyether is a mixture of two trans-block polyethers. The invention also discloses a preparation method of the fully synthetic cutting fluid, which is characterized in that the components are added into a container one by one or simultaneously and then are stirred uniformly. According to the invention, an organic silicon defoaming agent is not required to be added, and the effects of low foam and self-defoaming are achieved by mixing the substances in proportion; meanwhile, the low surface tension of the alkynol ether and the orientation of the alkynol ether to the metal surface are utilized to enhance the adhesion of the fully synthetic processing liquid to the base material, thereby exerting excellent lubricating, cooling and antirust properties. The preparation method disclosed by the invention is simple in process, environment-friendly and energy-saving, and suitable for large-scale production and use.
Description
Technical Field
The invention belongs to the technical field of metal cutting processing, and particularly relates to a fully-synthetic cutting fluid and a preparation method thereof.
Background
Cutting fluid is an industrial fluid used in metal cutting, grinding processes to cool and lubricate tools and workpieces. Besides the functions of lubrication and cooling, the cleaning agent also has the functions of cleaning, rust prevention and the like. The cutting fluid may be divided into oil-based cutting fluid and water-based cutting fluid. Compared with water-based cutting fluid, the oil-based cutting fluid has better lubricating property, but has poorer cooling effect, and meanwhile, the oil-based cutting fluid has the defects of easy mildewing, difficult subsequent treatment and the like. The water-based cutting fluid can be divided into emulsion, semi-synthetic fluid and fully synthetic fluid. The fully synthetic cutting fluid does not contain mechanical oil, and is remarkably superior to the traditional oil-based, emulsion and semi-synthetic cutting fluid in the aspects of cooling property, cleaning property, processing visibility, stability, antibacterial property and the like, so that the fully synthetic cutting fluid is widely concerned.
With the development of tools, workpiece materials and cutting machine tools, the development of high-performance fully-synthetic cutting fluid becomes a focus of attention. Because the total synthetic fluid takes water with larger surface tension as a solvent, and after other additives are mixed, a large amount of foam is easily generated in the processing and using process and is not easy to dissipate, an organic silicon defoamer is required to be added in the formula of the total synthetic cutting fluid. However, the addition of the silicone defoaming agent not only increases the cost, but also sometimes causes silicone precipitation during the processing process to affect the quality of the workpiece. In addition, the surface tension of the water-based machining fluid is often higher, and the adsorption force to metal is weaker, so that the lubricating and cooling effects are greatly reduced, and the application range of the fully-synthetic cutting fluid is limited.
Disclosure of Invention
Therefore, the invention aims to solve the technical problems that the cost is increased and the quality of a workpiece is influenced by adding the organic silicon defoaming agent into the existing fully-synthetic cutting fluid, and further provides the fully-synthetic cutting fluid without adding the organic silicon defoaming agent and influencing the defoaming effect and the preparation method thereof.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the invention discloses a fully-synthetic cutting fluid which comprises polyether, wherein the polyether at least comprises first trans-block polyether and second trans-block polyether, and the first trans-block polyether and the second trans-block polyether are two different trans-block polyethers.
Preferably, the HLB value of the first trans block polyether is less than the HLB value of the second trans block polyether.
Preferably, the first trans block polyether has an HLB value of from 1 to 6;
the HLB value of the second trans-block polyether is 8-15.
Preferably, the mass ratio of the first trans block polyether to the second trans block polyether is 1: (1-3), preferably 1: 2.
preferably, the number average molecular weight of the first trans block polyether is 1000-10000;
the number average molecular weight of the second trans block polyether is 1000-10000.
The invention discloses a fully synthetic cutting fluid which comprises the following raw materials in parts by weight:
preferably, the water also comprises 40-70 parts by weight of water.
Preferably, the alkynol ether is alkynyl-terminated alkynol ether, and the number average molecular weight of the alkynol ether is 100-500; preferably, the alkynol ether is at least one of hexynol ether, octynol ether, nonynol ether and decynoxinol ether;
the weight part ratio of the triethanolamine to the monoacid is 2-3: 1;
the corrosion inhibitor is one or a mixture of benzotriazole, tolyltriazole and sulfenyl benzothiazole;
the phosphate is one or a mixture of octyl phosphate, hexyl phosphate and butyl phosphate;
the monoacid is one or a mixture of several of neodecanoic acid, isononanoic acid and isooctanoic acid
The action of the components of the invention is shown in the following table:
TABLE 1 Effect of each component of the fully synthetic cutting fluid of the present invention
| Raw materials | The main effects are |
| Triethanolamine | Antirust, emulsifying (with neodecanoic acid synergy) |
| Neodecanoic acid | Antirust, lubricating and emulsifying (with triethanolamine) |
| Boric acid | Rust-proof and lubricating |
| Benzotriazole | Corrosion inhibitor |
| Octyl phosphate ester | Lubricating extreme pressure agent |
| High HLB polyethers | Lubrication and cleaning |
| Low HLB polyethers | Lubrication and defoaming |
| Alkynol ethers | Antirust, adsorptive and defoaming |
The invention also discloses a preparation method of the fully synthetic cutting fluid, which comprises the following steps: the raw materials are mixed according to the parts by weight and are stirred uniformly.
Preferably, the stirring temperature is room temperature, the stirring speed is 100-300r/min, and the stirring time is 30-60 min.
Compared with the prior art, the invention has the following beneficial effects:
1. the fully synthetic cutting fluid takes two trans-block polyethers as a lubricant, utilizes the self-defoaming property of the high-HLB trans-polyether and the excellent defoaming and foam-inhibiting performance of the low-HLB trans-polyether to mix with other components in a specific proportion, can achieve lower foam without additionally adding an organic silicon defoamer, simultaneously has a self-defoaming function, and has a clear appearance.
2. The invention introduces the alkynol ether, uses the monoalcohol ether with the end of the alkynic bond, utilizes the low surface tension and the defoaming function of the monoalcohol ether, and simultaneously, because the alkynic bond is directly exposed, the invention can exert strong orientation with metal, thereby avoiding the influence of space bit group, enhancing the adsorption force of the fully synthetic processing fluid on metal base material, further exerting excellent lubricating, cooling and antirust properties, and greatly widening the application range of the fully synthetic cutting fluid.
3. The preparation method is simple and energy-saving, and can be realized by only stirring uniformly at room temperature, the components can be added one by one according to a certain proportion and stirred, or can be completely added and stirred, and the fully-synthetic cutting fluid with clarity, transparency and excellent performance can be prepared, so that the preparation method is convenient for large-scale use, and the cost and the labor are saved.
Detailed Description
The following examples are provided to further understand the present invention, not to limit the scope of the present invention, but to provide the best mode, not to limit the content and the protection scope of the present invention, and any product similar or similar to the present invention, which is obtained by combining the present invention with other prior art features, falls within the protection scope of the present invention.
The examples do not show the specific experimental steps or conditions, and can be performed according to the conventional experimental steps described in the literature in the field. The reagents or instruments used are not indicated by manufacturers, and are all conventional reagent products which can be obtained commercially.
The triethanolamine used in the examples and comparative examples of the present invention was the optimized chemically produced product designated 853, the high HLB polyether was the optimized chemically produced product designated PD-740 (average molecular weight 2400, HLB 10), the low HLB polyether was the optimized chemically produced product designated PD-720 (average molecular weight 2350, HLB 5.6), the acetylenic alcohol ether was the optimized chemically produced product designated KM-420 (decyne alcohol ether, average molecular weight 300), the boric acid, benzotriazole, octyl phosphate and neodecanoic acid were all commercially available products, and the water was tap water.
Example 1
This example provides a fully synthetic cutting fluid having the composition as shown in the following table:
table 2 example 1 compositional ingredients
The components in the table 2 are added into a container one by one and then stirred at room temperature, the stirring speed is 100r/min, and the stirring time is 60min, so that the fully synthetic cutting fluid is obtained.
Example 2
This example provides a fully synthetic cutting fluid having the composition as shown in the following table:
table 3 example 2 compositional ingredients
| Raw materials | Weight/g |
| Triethanolamine (optimized 853) | 15 |
| Tap water | 56.5 |
| Boric acid | 2 |
| Benzotriazole | 0.3 |
| High HLB value polyether (optimized PD-740) | 12 |
| Low HLB value polyether (optimized PD-720) | 6 |
| Octyl phosphate ester | 0.7 |
| Neodecanoic acid | 7 |
| Propargyl alcohol ether (optimized KM-420) | 0.5 |
And (3) adding the components in the table 3 into a container one by one, and stirring at room temperature at the stirring speed of 200r/min for 45min uniformly to obtain the fully synthetic cutting fluid.
Example 3
This example provides a fully synthetic cutting fluid having the composition as shown in the following table:
table 4 example 3 compositional ingredients
| Raw materials | Weight/g |
| Triethanolamine (optimized 853) | 20 |
| Tap water | 52.3 |
| Boric acid | 1 |
| Benzotriazole | 0.2 |
| High HLB value polyether (optimized PD-740) | 10 |
| Low HLB value polyether (optimized PD-720) | 5 |
| Octyl phosphate ester | 0.5 |
| Neodecanoic acid | 10 |
| Propargyl alcohol ether (optimized KM-420) | 1 |
And (3) adding all the components in the table 3 into a container, and stirring at room temperature at the stirring speed of 300r/min for 30min to obtain the fully-synthesized cutting fluid.
Example 4
This example provides a fully synthetic cutting fluid having the composition as shown in the following table:
table 5 example 4 compositional ingredients
The components in the table 5 are added into a container one by one and then stirred at room temperature, the stirring speed is 200r/min, and the stirring time is 60min, so that the fully synthetic cutting fluid is obtained.
Example 5
This example provides a fully synthetic cutting fluid having the composition as shown in the following table:
table 6 example 5 compositional ingredients
| Raw materials | Weight/g |
| Triethanolamine (optimized 853) | 12 |
| Tap water | 61.7 |
| Boric acid | 3 |
| Benzotriazole | 0.2 |
| High HLB value polyether (optimized PD-740) | 12 |
| Low HLB value polyether (optimized PD-720) | 6 |
| Octyl phosphate ester | 0.8 |
| Neodecanoic acid | 4 |
| Propargyl alcohol ether (optimized KM-420) | 0.3 |
And (3) adding all the components in the table 6 into a container, and stirring at room temperature at the stirring speed of 200r/min for 45min to obtain the fully-synthesized cutting fluid.
Comparative example 1
Comparative example 1 was 100g of a commercially available CIMTECH 205 (manufactured by Clark corporation, USA) total synthetic cutting fluid containing a silicone defoamer.
Comparative example 2
Comparative example 2 provides a fully synthetic cutting fluid, the only difference from example 1 is that, without the addition of alkynol ether, the composition is as shown in the following table:
TABLE 7 COMPOSITION FOR COMPARATIVE EXAMPLE 2
| Raw materials | Weight/g |
| Triethanolamine (optimized 853) | 10 |
| Tap water | 57.5 |
| Boric acid | 3 |
| Benzotriazole | 0.5 |
| High HLB value polyether (optimized PD-740) | 16 |
| Low HLB value polyether (optimized PD-720) | 8 |
| Octyl phosphate ester | 1 |
| Neodecanoic acid | 4 |
The components in the table 7 are added into a container one by one and then stirred at room temperature, the stirring speed is 100r/min, and the stirring time is 60min, so that the fully synthetic cutting fluid is obtained.
Test examples
The fully synthetic cutting fluids of examples 1-5 and comparative examples 1-2 were subjected to performance tests, which were performed with reference to the GBT6144-2010 synthetic cutting fluid standard, as shown in the following table:
TABLE 8 results of the Performance test of examples 1 to 5 and comparative examples 1 to 2
As can be seen from the detection results of the examples 1 to 5 in the table above, the fully synthetic cutting fluid prepared by the invention has excellent self-defoaming property, good lubricating property and extreme pressure property, and can meet the requirements of various metal base materials and various processing procedures. Meanwhile, the performances of the working examples 1 to 5 are similar to those of the cutting fluid containing the silicone antifoaming agent, and the cutting fluid can be replaced by the silicone antifoaming agent. As can be seen from the comparison between example 1 and comparative example 2, the PB value of example 1 is far greater than that of comparative example 2, which shows that the lubricity and extreme pressure performance of the fully synthetic cutting fluid can be greatly improved by adding the alkynol ether.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (10)
1. The fully synthetic cutting fluid is characterized by comprising polyether, wherein the polyether at least comprises a first trans block polyether and a second trans block polyether, and the first trans block polyether and the second trans block polyether are two different trans block polyethers.
2. The fully synthetic cutting fluid of claim 1 wherein the HLB value of the first trans block polyether is less than the HLB value of the second trans block polyether.
3. The fully synthetic cutting fluid of claim 2 wherein the first trans block polyether has an HLB value of 1 to 6;
the HLB value of the second trans-block polyether is 8-15.
4. The fully synthetic cutting fluid according to any one of claims 1 to 3, wherein the mass ratio of the first trans block polyether to the second trans block polyether is 1: (1-3), preferably 1: 2.
5. the fully synthetic cutting fluid according to any one of claims 1-4, wherein the number average molecular weight of the first trans block polyether is 1000-10000;
the number average molecular weight of the second trans block polyether is 1000-10000.
6. The fully synthetic cutting fluid according to any one of claims 1 to 5, comprising the following raw materials in parts by weight:
15-24 parts of polyether
10-20 parts of triethanolamine
Boric acid 1-3 parts
0.2 to 0.5 portion of corrosion inhibitor
0.5-1 part of phosphate
4-10 parts of monoacid
0.2-1 part of alkynol ether.
7. The fully synthetic cutting fluid of claim 6 further comprising 40 to 70 parts by weight of water.
8. The fully synthetic cutting fluid according to claim 6 or 7, wherein the alkynol ether is an alkynyl-terminated alkynol ether, and the number average molecular weight of the alkynol ether is 100-500; preferably, the alkynol ether is at least one of hexynol ether, octynol ether, nonynol ether and decynoxinol ether;
the weight part ratio of the triethanolamine to the monoacid is 2-3: 1;
the corrosion inhibitor is one or a mixture of benzotriazole, tolyltriazole and sulfenyl benzothiazole;
the phosphate is one or a mixture of octyl phosphate, hexyl phosphate and butyl phosphate;
the monoacid is one or a mixture of several of neodecanoic acid, isononanoic acid and isooctanoic acid.
9. The method for preparing a fully synthetic cutting fluid according to any one of claims 1 to 8, comprising the steps of: the raw materials are mixed according to the parts by weight and are stirred uniformly.
10. The method as claimed in claim 9, wherein the stirring temperature is room temperature, the stirring speed is 100-300r/min, and the stirring time is 30-60 min.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115261107A (en) * | 2022-04-27 | 2022-11-01 | 浙江皇马科技股份有限公司 | Environment-friendly total-synthesis metal cutting fluid and preparation method thereof |
| CN115613035A (en) * | 2021-07-14 | 2023-01-17 | 中国石油天然气股份有限公司 | Corrosion inhibitor compatibility method and application, and corrosion inhibitor composition |
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