CN110860418A - 一种左轮拨杆润滑脂雾化喷涂系统 - Google Patents

一种左轮拨杆润滑脂雾化喷涂系统 Download PDF

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CN110860418A
CN110860418A CN201911257965.8A CN201911257965A CN110860418A CN 110860418 A CN110860418 A CN 110860418A CN 201911257965 A CN201911257965 A CN 201911257965A CN 110860418 A CN110860418 A CN 110860418A
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lubricating grease
spraying
left wheel
atomizing
unit
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王铁钢
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Tianjin Zhaoyang Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0609—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being automatically fed to, or removed from, the machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material

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  • Electrostatic Spraying Apparatus (AREA)

Abstract

本发明及一种左轮拨杆润滑脂雾化喷涂系统，包括润滑脂存储罐、润滑脂高压输送单元、润滑脂雾化喷涂单元、自动输送带单元及PLC控制系统，润滑脂存储罐通过管路连接润滑脂高压输送单元，润滑脂高压输送单元连接润滑脂雾化喷涂单元，所述的润滑脂雾化喷涂单元包括两个雾化喷枪、两个雾化喷枪分别通过喷枪支架固定，两个喷枪之间的距离通过安装在喷枪支架两侧的距离调节机构调节。本系统彻底解决了雾化喷涂不均的问题，满足生产节奏，其采用雾化喷嘴不动，左轮拨杆沿着传送带移动，从而满足生产节奏完成左轮拨杆内壁喷涂润滑脂要求。

Description

一种左轮拨杆润滑脂雾化喷涂系统
技术领域
本发明属于喷涂领域，涉及左轮拨杆的喷涂技术，尤其是一种左轮拨杆润滑脂雾化喷涂系统。
背景技术
左轮拨杆为汽车空调门的零件，如图1所示，需要在标号2.3两个部位喷涂润滑脂。现有的喷涂方法多采用手工完成，喷涂不均匀，喷涂效率低。
发明内容
本发明的目的在于克服现有技术的不足之处，提供喷涂位置准确、喷涂速度快的左轮拨杆润滑脂雾化喷涂系统。
本发明解决技术问题所采用的技术方案是：
一种左轮拨杆润滑脂雾化喷涂系统，包括润滑脂存储罐、润滑脂高压输送单元、润滑脂雾化喷涂单元、自动输送带单元及PLC控制系统，润滑脂存储罐通过管路连接润滑脂高压输送单元，润滑脂高压输送单元连接润滑脂雾化喷涂单元，所述的润滑脂雾化喷涂单元包括两个雾化喷枪、两个雾化喷枪分别通过喷枪支架固定，两个喷枪之间的距离通过安装在喷枪支架两侧的距离调节机构调节。
而且，在雾化喷枪的下方传送带上安装位置传感器，当左轮拨杆到达雾化喷涂枪的喷嘴下方后，开启喷涂雾化阀进行喷涂。
而且，在自动输送带单元的传送带的上方安装两压料杆。
而且，所述的润滑脂高压输送单元包括通过管路连接的高压泵、稳压器和高压阀组。
而且，两个喷枪之间的距离根据左轮拨杆的两个喷涂点位间隔的距离设定。
而且，在润滑脂存储罐内安装有用于控制油位的压油盘。
本发明的优点和积极效果是：
本系统彻底解决了雾化喷涂不均的问题，满足生产节奏，其采用雾化喷嘴不动，左轮拨杆沿着传送带移动，从而满足生产节奏完成左轮拨杆内壁喷涂润滑脂要求。
附图说明
图1为左轮拨杆的结构图；
图2为本系统的结构示意图；
图3为图2中两个雾化喷枪的仰视图。
具体实施方式
下面通过具体实施例对本发明作进一步详述，以下实施例只是描述性的，不是限定性的，不能以此限定本发明的保护范围。
一种左轮拨杆润滑脂雾化喷涂系统，包括润滑脂存储罐、润滑脂高压输送单元10、润滑脂雾化喷涂单元、自动输送带单元7及PLC控制系统。润滑脂存储罐通过管路连接润滑脂高压输送单元，润滑脂高压输送单元连接润滑脂雾化喷涂单元，所述的润滑脂雾化喷涂单元通过吊架9固装，包括两个雾化喷枪4、两个雾化喷枪分别通过喷枪支架8固定，两个喷枪之间的距离通过安装在喷枪支架两侧的距离调节机构5调节，所述的距离调节机构采用螺杆与螺母调节，两喷枪支架通过螺杆5-1连接，在喷枪支架上固装螺杆支撑架5-2，在螺杆支撑架两侧分别套装一调节螺母。
在雾化喷枪的下方传送带上安装位置传感器，当左轮拨杆到达雾化喷涂枪的喷嘴11下方后，开启喷涂雾化阀进行喷涂，待本批喷涂件结束，喷涂枪停止喷涂。
所述的自动输送带单元为传送带，左轮拨杆紧密摆放在传送带上，在传送带的上方设置两压料杆6，压住左轮拨杆的中间位置。
所述的润滑脂高压输送单元包括高压泵、稳压器和高压阀组。该单元具有以下特点：(a)系统高压泵组的流量为0.9L/min，工作压力15MPa左右可输出所需要的润滑脂。(b)装有稳压器，在喷涂过程中，使喷嘴压力波动范围控制在很小的范围，同时减少了高压泵组的频繁启动，延长了使用寿命。雾化效果可达到50μm。(c)在泵出口安装压力表，随时可观察系统压力。
所述的PLC控制系统选用德国西门子公司的(SIEMENS-S7)系统为控制核心，配合先进的位移传感器和高压气动阀等组成了一套自动喷涂系统，分别对润滑脂储料、高压输送、输送带系统、雾化喷涂系统等几大部分进行控制与监控。由PLC控制自动完成高压泵启动、输送带驱动、喷嘴雾化喷涂、传感器信号检测和故障报警等功能。
本系统完全为自动控制完成，操作人员只需要1个操作工，进行上料位及下料位。并且雾化喷涂润滑脂的喷涂端是均匀的，左轮拨杆输送胎具自动清理润滑脂。输送带的运行速度可使单个左轮拨杆完成喷涂平均只需要0.34s，这样1个操作人员生产效率可达1000个/h以上。并且喷涂的润滑脂量基本相同，质量得以保障。
以上所述的仅是本发明的优选实施方式，应当指出，对于本领域的普通技术人员来说，在不脱离发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。

Claims (6)

1.一种左轮拨杆润滑脂雾化喷涂系统，其特征在于：包括润滑脂存储罐、润滑脂高压输送单元、润滑脂雾化喷涂单元、自动输送带单元及PLC控制系统，润滑脂存储罐通过管路连接润滑脂高压输送单元，润滑脂高压输送单元连接润滑脂雾化喷涂单元，所述的润滑脂雾化喷涂单元包括两个雾化喷枪、两个雾化喷枪分别通过喷枪支架固定，两个喷枪之间的距离通过安装在喷枪支架两侧的距离调节机构调节。
2.根据权利要求1所述的左轮拨杆润滑脂雾化喷涂系统，其特征在于：在雾化喷枪的下方传送带上安装位置传感器，当左轮拨杆到达雾化喷涂枪的喷嘴下方后，开启喷涂雾化阀进行喷涂。
3.根据权利要求1所述的左轮拨杆润滑脂雾化喷涂系统，其特征在于：在自动输送带单元的传送带的上方安装两压料杆。
4.根据权利要求1所述的左轮拨杆润滑脂雾化喷涂系统，其特征在于：所述的润滑脂高压输送单元包括通过管路连接的高压泵、稳压器和高压阀组。
5.根据权利要求1所述的左轮拨杆润滑脂雾化喷涂系统，其特征在于：两个喷枪之间的距离根据左轮拨杆的两个喷涂点位间隔的距离设定。
6.根据权利要求1所述的左轮拨杆润滑脂雾化喷涂系统，其特征在于：在润滑脂存储罐内安装有用于控制油位的压油盘。
CN201911257965.8A 2019-12-10 2019-12-10 一种左轮拨杆润滑脂雾化喷涂系统 Pending CN110860418A (zh)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2042879A (en) * 1978-03-28 1980-10-01 Sugden A Greasing Apparatus
JPH09144996A (ja) * 1995-11-20 1997-06-03 Sony Corp 潤滑剤塗布装置
CN104084336A (zh) * 2014-07-09 2014-10-08 苏州博众精工科技有限公司 一种两个喷枪距离可调的喷胶机构
CN105499074A (zh) * 2016-02-04 2016-04-20 林月洪 汽车减速器盖板润滑脂全自动涂抹设备
CN106362896A (zh) * 2016-11-08 2017-02-01 天津昭阳科技有限公司 汽车车桥锻压模具喷涂系统
CN206917225U (zh) * 2017-05-22 2018-01-23 安徽安保新型节能建材科技有限公司 一种气压式仿石涂料自动喷漆机
CN108722710A (zh) * 2018-07-04 2018-11-02 中铁三局集团有限公司 一种双块式轨枕预制脱模剂自动喷涂系统
CN211514961U (zh) * 2019-12-10 2020-09-18 天津昭阳科技有限公司 一种左轮拨杆润滑脂雾化喷涂系统

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2042879A (en) * 1978-03-28 1980-10-01 Sugden A Greasing Apparatus
JPH09144996A (ja) * 1995-11-20 1997-06-03 Sony Corp 潤滑剤塗布装置
CN104084336A (zh) * 2014-07-09 2014-10-08 苏州博众精工科技有限公司 一种两个喷枪距离可调的喷胶机构
CN105499074A (zh) * 2016-02-04 2016-04-20 林月洪 汽车减速器盖板润滑脂全自动涂抹设备
CN106362896A (zh) * 2016-11-08 2017-02-01 天津昭阳科技有限公司 汽车车桥锻压模具喷涂系统
CN206917225U (zh) * 2017-05-22 2018-01-23 安徽安保新型节能建材科技有限公司 一种气压式仿石涂料自动喷漆机
CN108722710A (zh) * 2018-07-04 2018-11-02 中铁三局集团有限公司 一种双块式轨枕预制脱模剂自动喷涂系统
CN211514961U (zh) * 2019-12-10 2020-09-18 天津昭阳科技有限公司 一种左轮拨杆润滑脂雾化喷涂系统

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