CN110844580A - Automatic grabbing device of unqualified on-vehicle product - Google Patents
Automatic grabbing device of unqualified on-vehicle product Download PDFInfo
- Publication number
- CN110844580A CN110844580A CN201911208093.6A CN201911208093A CN110844580A CN 110844580 A CN110844580 A CN 110844580A CN 201911208093 A CN201911208093 A CN 201911208093A CN 110844580 A CN110844580 A CN 110844580A
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- CN
- China
- Prior art keywords
- vehicle
- unqualified
- product
- carrier
- axis module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The utility model provides an automatic grabbing device of unqualified on-vehicle product, relates to a on-vehicle product automatic production technique, in order to solve unqualified on-vehicle product screening process, the problem of neglecting to take and the mistake is taken appears easily in manual operation. The reader-writer of the invention determines that a carrier exists on the positioning mechanism, the limit is carried out by the blocking cylinder, the carrier is ensured to be just stopped at the positioning mechanism, the information of the vehicle-mounted product is read by the reader-writer, and whether the vehicle-mounted product is a qualified product is judged; if the vehicle-mounted product belongs to a qualified product, the stop cylinder releases the limit on the carrier, and the carrier fixed with the qualified vehicle-mounted product is conveyed to a qualified product area through the conveying wheel; if the vehicle-mounted products fixed on the carrier belong to unqualified products, the unqualified vehicle-mounted products are taken down from the carrier and transferred to a sensor of a blanking belt through a manipulator, the sensor receives a sensing signal and then controls the blanking belt to run, and the unqualified vehicle-mounted products are transferred to an unqualified product area; the beneficial effects are that the phenomenon of taking is neglected and taken by mistake to the phenomenon of having avoided appearing.
Description
Technical Field
The invention relates to an automatic production technology of a vehicle-mounted product.
Background
The vehicle-mounted product is produced in a flow line mode, unqualified products can appear in the production process, and the unqualified products produced on the production line are manually screened by operators at present. The manual screening process comprises the following steps: the operator identifies the defective product from the production line and places it in the defective product area. Manual screening is prone to errors, namely, the situation that operators miss taking unqualified products or put qualified products into unqualified product areas is prone to errors; if the operator misses the unqualified product, the unqualified product can be delivered out of the factory, and the wrong taking can cause the increase of the production cost.
Disclosure of Invention
The invention aims to solve the problems that in the screening process of unqualified vehicle-mounted products, manual operation is easy to cause missing taking and mistaken taking, and provides an automatic gripping device for the unqualified vehicle-mounted products.
The automatic gripping device for the unqualified vehicle-mounted products is used for transferring the unqualified vehicle-mounted products to an unqualified product area;
the automatic grabbing device comprises a hood, a positioning platform, a discharging belt, a plurality of sensors and a manipulator;
the positioning platform and the manipulator are respectively arranged in the hood, and the manipulator is positioned right above the positioning platform;
the positioning platform comprises a positioning mechanism, a blocking cylinder, a carrier, a reader-writer and a plurality of transmission wheels;
the carrier is used for fixing the vehicle-mounted product;
the plurality of transmission wheels are respectively positioned at two sides of the positioning mechanism, the carrier enters the positioning mechanism through the transmission wheel at one side of the positioning mechanism and is limited through the blocking cylinder, so that the carrier is stored on the positioning mechanism, and after the limiting of the carrier is released by the blocking cylinder, the carrier is conveyed to a qualified product area through the transmission wheel at the other side of the positioning mechanism;
the reader-writer is used for determining whether the carrier exists on the positioning mechanism or not, reading the information of the vehicle-mounted product and judging whether the carrier is qualified or not;
the manipulator is used for taking down the vehicle-mounted product judged to be unqualified from the carrier and transferring the vehicle-mounted product to a discharging belt;
the sensors are respectively arranged on the blanking belt and used for sensing whether unqualified vehicle-mounted products exist on the blanking belt;
the blanking belt horizontally penetrates through the hood, and when the sensor determines that unqualified vehicle-mounted products exist on the blanking belt, the blanking belt is controlled to convey the unqualified vehicle-mounted products to an unqualified product area.
The invention firstly determines whether a carrier fixed with a vehicle-mounted product exists on a positioning mechanism through a reader-writer, and if not, the automatic grabbing device is in a standby state; if the reader-writer determines that the carrier fixed with the vehicle-mounted product exists on the positioning mechanism, the carrier fixed with the vehicle-mounted product and transmitted by the transmission wheel positioned on one side of the positioning mechanism is limited by the blocking cylinder, the carrier fixed with the vehicle-mounted product and transmitted by the transmission wheel positioned on one side of the positioning mechanism is guaranteed to be just stopped to the positioning mechanism, the information of the vehicle-mounted product is read by the reader-writer, and whether the carrier is a qualified product is judged; if the vehicle-mounted products fixed on the carrier belong to qualified products, the stop cylinder releases the limit on the carrier, and the carrier fixed with the qualified vehicle-mounted products is conveyed to a qualified product area through a conveying wheel on the other side of the positioning mechanism; if the vehicle-mounted products fixed on the carrier belong to unqualified products, the unqualified vehicle-mounted products are taken down from the carrier and transferred to a sensor of a blanking belt through a manipulator, the sensor receives a sensing signal and then controls the blanking belt to run, and the unqualified vehicle-mounted products are transferred to an unqualified product area; then, the stopping cylinder releases the limit of the carrier, and the empty carrier is conveyed to a qualified product area through a conveying wheel on the other side of the positioning mechanism.
The invention has the advantages that the information of the vehicle-mounted product is read by the reader-writer, whether the vehicle-mounted product is qualified or not is judged, and the qualified vehicle-mounted product is transmitted to a qualified product area through the transmission wheel; unqualified on-vehicle product transports it through the manipulator and transports on the unloading belt, transports unqualified product district through the unloading belt at last, and then the completion is to the screening of on-vehicle product, has avoided appearing leaking and has taken and the phenomenon of wrong taking.
Drawings
Fig. 1 is a schematic perspective view of an automatic gripping device for unqualified vehicle-mounted products according to a first embodiment;
FIG. 2 is a schematic plan view of an automatic gripping device for unqualified vehicle-mounted products according to a first embodiment;
FIG. 3 is a schematic perspective view of a positioning stage according to an embodiment;
FIG. 4 is an exploded view of the hood according to the second embodiment;
fig. 5 is a schematic structural view of a robot in a third embodiment;
FIG. 6 is a schematic diagram illustrating a positional relationship between a Y-axis module, a Z-axis module and a clamping mechanism according to a third embodiment of the present invention;
fig. 7 is a schematic view of the position relationship among the material loosening claw, the first cylinder, the second cylinder and the third cylinder in the third embodiment.
Detailed Description
The first embodiment is as follows: the embodiment is described with reference to fig. 1 to 3, and the automatic gripping device of the unqualified vehicle-mounted product of the embodiment is used for transferring the unqualified vehicle-mounted product to an unqualified product area;
the automatic grabbing device comprises a hood 1, a positioning platform, a blanking belt 3, a plurality of sensors 4 and a manipulator 5;
the positioning platform and the manipulator 5 are respectively arranged in the hood 1, and the manipulator 5 is positioned right above the positioning platform;
the positioning platform comprises a positioning mechanism 2, a blocking cylinder 6, a carrier 7, a reader-writer 8 and a plurality of transmission wheels 9;
the carrier 7 is used for fixing the vehicle-mounted product;
the plurality of transmission wheels 9 are respectively positioned at two sides of the positioning mechanism 2, the carrier 7 enters the positioning mechanism 2 through the transmission wheels 9 at one side of the positioning mechanism 2 and is limited by the blocking cylinder 6, so that the carrier 7 is stored on the positioning mechanism 2, and when the blocking cylinder 6 releases the limitation on the carrier 7, the carrier 7 is conveyed to a qualified product area through the transmission wheels 9 at the other side of the positioning mechanism 2;
the reader-writer 8 is used for determining whether the carrier 7 exists on the positioning mechanism 2 or not, reading information of the vehicle-mounted product and judging whether the carrier is qualified or not;
the manipulator 5 is used for taking down the vehicle-mounted products judged to be unqualified from the carrier 7 and transferring the vehicle-mounted products to the discharging belt 3;
the sensors 4 are respectively arranged on the blanking belt 3 and used for sensing whether unqualified vehicle-mounted products exist on the blanking belt 3;
the blanking belt 3 horizontally penetrates through the hood 1, and when the sensor 4 judges that unqualified vehicle-mounted products exist on the blanking belt 3, the blanking belt 3 is controlled to convey the unqualified vehicle-mounted products to an unqualified product area.
In the present embodiment, the hood 1 plays a role of protection and load bearing; an HMI panel is arranged on the hood 1; whether a first sensor 4 on the blanking belt 3 senses that a product senses that the product starts counting n or not is judged, when the first sensor senses that the product counting n is equal to 3, the equipment is paused, a full-material prompting lamp is turned on, a buzzer sounds constantly at the same time, the alarm is relieved on an HMI panel, a person takes out unqualified products, and the first group of sensors counts again; when first sensor count n is less than 3, no matter take any on-vehicle product from unloading belt 3, unloading belt 3 can not operate and prevent that wherein someone from coming the product of taking away, and it causes the procedure confusion to put back again, and when relieving the warning back, main third sensor senses on-vehicle product unloading belt and just can not operate, and after taking off whole on-vehicle products, unloading belt 3 rerun 15s time prevents to have the on-vehicle product that does not take out.
The second embodiment is as follows: the present embodiment will be described with reference to fig. 4, and the present embodiment is further limited to the automatic gripping device for a defective vehicle-mounted product according to the first embodiment, in which the hood 1 includes an upper hood 1-1 and a lower hood 1-2;
the manipulator 5 is positioned in the upper hood 1-1;
the positioning platform is positioned in the lower hood 1-2.
The third concrete implementation mode: the embodiment is described with reference to fig. 5 to 7, and is further limited to the automatic gripping device for unqualified vehicle-mounted products in the first embodiment, in the embodiment, the manipulator 5 comprises a Y-axis module 5-1, a Z-axis module 5-2, an R-axis module 5-3, a clamping mechanism 5-4, a loosening claw 5-5, a first cylinder 5-6, a second cylinder 5-7 and a third cylinder 5-8;
the Y-axis module 5-1 is arranged right above the positioning mechanism 2, the Z-axis module 5-2 is arranged at one end of the Y-axis module 5-1, and the Y-axis module 5-1 drives the Z-axis module 5-2 to horizontally move along the moving direction of the blanking belt 3; the Z-axis module 5-2 drives the R-axis module 5-3, the clamping mechanism 5-4 and the material loosening claw 5-5 to move in the vertical direction;
the R shaft module 5-3 is used for respectively controlling a first air cylinder 5-6, a second air cylinder 5-7 and a third air cylinder 5-8, and synchronously adjusting a clamping mechanism 5-4 and a loosening claw 5-5;
the R-axis module 5-3 is used for controlling the clamping mechanism 5-4 to clamp or release;
the clamping mechanism 5-4 is used for clamping unqualified vehicle-mounted products;
the first air cylinder 5-6 is used for controlling the clamping mechanism 5-4 to lift upwards;
the second air cylinder 5-7 is used for controlling the extension or retraction of the material loosening claw 5-5;
the third air cylinder 5-8 is used for controlling the clamping or loosening of the loosening claw 5-5;
the material loosening claws 5-5 are used for releasing the carrier 7 from fixing the unqualified vehicle-mounted products.
Claims (3)
1. The automatic gripping device is used for transferring the unqualified vehicle-mounted products to an unqualified product area;
the automatic grabbing device is characterized by comprising a hood (1), a positioning platform, a blanking belt (3), a plurality of sensors (4) and a manipulator (5);
the positioning platform and the manipulator (5) are respectively arranged in the hood (1), and the manipulator (5) is positioned right above the positioning platform;
the positioning platform comprises a positioning mechanism (2), a blocking cylinder (6), a carrier (7), a reader-writer (8) and a plurality of transmission wheels (9);
the carrier (7) is used for fixing the vehicle-mounted product;
the conveying wheels (9) are respectively positioned at two sides of the positioning mechanism (2), the carrier (7) enters the positioning mechanism (2) through the conveying wheel (9) at one side of the positioning mechanism (2) and is limited through the blocking cylinder (6), so that the carrier (7) is stored on the positioning mechanism (2), and after the blocking cylinder (6) releases the limitation on the carrier (7), the carrier (7) is conveyed to a qualified product area through the conveying wheel (9) at the other side of the positioning mechanism (2);
the reader-writer (8) is used for determining whether the carrier (7) exists on the positioning mechanism (2) or not, reading information of the vehicle-mounted product and judging whether the carrier is qualified or not;
the manipulator (5) is used for taking down the vehicle-mounted product judged to be unqualified from the carrier (7) and transferring the vehicle-mounted product onto the discharging belt (3);
the sensors (4) are respectively arranged on the blanking belt (3) and used for sensing whether unqualified vehicle-mounted products exist on the blanking belt (3);
the blanking belt (3) horizontally penetrates through the hood (1), and when the sensor (4) judges that unqualified vehicle-mounted products exist on the blanking belt (3), the blanking belt (3) is controlled to convey the unqualified vehicle-mounted products to an unqualified product area.
2. The automatic gripping device of a rejected car-borne product according to claim 1, characterized in that the hood (1) comprises an upper hood (1-1) and a lower hood (1-2);
the manipulator (5) is positioned in the upper hood (1-1);
the positioning platform is positioned in the lower hood (1-2).
3. The automatic grabbing device of unqualified vehicle-mounted products according to claim 1, wherein the manipulator (5) comprises a Y-axis module (5-1), a Z-axis module (5-2), an R-axis module (5-3), a clamping mechanism (5-4), a material loosening claw (5-5), a first air cylinder (5-6), a second air cylinder (5-7) and a third air cylinder (5-8);
the Y-axis module (5-1) is arranged right above the positioning mechanism (2), the Z-axis module (5-2) is arranged at one end of the Y-axis module (5-1), and the Y-axis module (5-1) drives the Z-axis module (5-2) to horizontally move along the moving direction of the blanking belt (3); the Z-axis module (5-2) drives the R-axis module (5-3), the clamping mechanism (5-4) and the loosening claw (5-5) to move in the vertical direction;
the R-axis module (5-3) is used for controlling the clamping mechanism (5-4) to clamp or release;
the clamping mechanism (5-4) is used for clamping unqualified vehicle-mounted products;
the first air cylinder (5-6) is used for controlling the clamping mechanism (5-4) to lift upwards;
the second cylinder (5-7) is used for controlling the extension or retraction of the loosening claw (5-5);
the third cylinder (5-8) is used for controlling the clamping or loosening of the loosening claw (5-5);
the material loosening claw (5-5) is used for releasing the carrier (7) from fixing the unqualified vehicle-mounted product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911208093.6A CN110844580A (en) | 2019-11-30 | 2019-11-30 | Automatic grabbing device of unqualified on-vehicle product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911208093.6A CN110844580A (en) | 2019-11-30 | 2019-11-30 | Automatic grabbing device of unqualified on-vehicle product |
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Publication Number | Publication Date |
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CN110844580A true CN110844580A (en) | 2020-02-28 |
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ID=69606853
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201911208093.6A Withdrawn CN110844580A (en) | 2019-11-30 | 2019-11-30 | Automatic grabbing device of unqualified on-vehicle product |
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CN (1) | CN110844580A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0371687A1 (en) * | 1988-11-28 | 1990-06-06 | Thurne Engineering Co Ltd | Sliced food handling device |
JPH07330154A (en) * | 1994-06-08 | 1995-12-19 | Kioritz Corp | Long length material stacking and conveying device |
CN206427703U (en) * | 2016-12-27 | 2017-08-22 | 珠海市奥德维科技有限公司 | Test machine people's charging & discharging machine |
CN208603159U (en) * | 2018-08-02 | 2019-03-15 | 苏州克拉伯机电设备有限公司 | A kind of product differentiation machine |
-
2019
- 2019-11-30 CN CN201911208093.6A patent/CN110844580A/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0371687A1 (en) * | 1988-11-28 | 1990-06-06 | Thurne Engineering Co Ltd | Sliced food handling device |
JPH07330154A (en) * | 1994-06-08 | 1995-12-19 | Kioritz Corp | Long length material stacking and conveying device |
CN206427703U (en) * | 2016-12-27 | 2017-08-22 | 珠海市奥德维科技有限公司 | Test machine people's charging & discharging machine |
CN208603159U (en) * | 2018-08-02 | 2019-03-15 | 苏州克拉伯机电设备有限公司 | A kind of product differentiation machine |
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Application publication date: 20200228 |