CN110187676A - A kind of pallet fork workshop digital management system - Google Patents
A kind of pallet fork workshop digital management system Download PDFInfo
- Publication number
- CN110187676A CN110187676A CN201910231927.9A CN201910231927A CN110187676A CN 110187676 A CN110187676 A CN 110187676A CN 201910231927 A CN201910231927 A CN 201910231927A CN 110187676 A CN110187676 A CN 110187676A
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- CN
- China
- Prior art keywords
- module
- workpiece
- pallet fork
- workshop
- casting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention relates to a kind of pallet fork workshop digital management systems, including workshop information monitoring module, automatic conveyor module, casting module and Background control room；Casting of the casting module to complete pallet fork, the automatic conveyor module is conveyed to shift workpiece between each unit of casting module, operating parameter of the workshop information monitoring module to monitor the casting module, the Background control room is to carry out remote scheduling to the casting module；The pallet fork workshop digital management system can monitor the state of workpiece, equipment state in real time by workshop information monitoring module, worker is remotely monitored in Background control room, and each workpiece can real-time tracking record, avoid information chaotic, be convenient for data management.
Description
Technical field
The present invention relates to a kind of pallet fork workshop digital management systems, belong to pallet fork production technical field.
Background technique
Pallet fork is thus the most common load-engaging device of fork truck, fork truck are also gained the name；There are two the pallet forks such as letter L for fork truck dress；
The horizontal segment of pallet fork is the working portion for pitching goods putting object, and vertical section is support section.
The production procedure of pallet fork is that more complicated, current pallet fork Workshop Production system automation degree is also insufficient, often
A process requires the manipulation of worker scene, can not effectively realize long-range management, digital monitoring, so that the life of whole assembly line
It is insufficient to produce efficiency, is unable to satisfy growing production needs.
Summary of the invention
The present invention has in view of the deficienciess of the prior art, providing a kind of pallet fork workshop digital management system
Body technique scheme is as follows:
A kind of pallet fork workshop digital management system, including workshop information monitoring module, automatic conveyor module, casting
Module and Background control room；The casting of the casting module to complete pallet fork, the automatic conveyor module is to by workpiece
Conveying, fortune of the workshop information monitoring module to monitor the casting module are shifted between each unit of casting module
Row parameter, the Background control room is to carry out remote scheduling to the casting module.
As an improvement of the above technical solution, the workshop information monitoring module include equipment machining state monitoring unit and
Work status monitoring unit, working condition of the machining state monitoring unit to monitor each Casting Equipment, the workpiece
Condition monitoring unit is to track and record each workpiece.
As an improvement of the above technical solution, the equipment machining state monitoring unit is two-way by built-in DNC system
The each processing unit being connected in the casting module.
As an improvement of the above technical solution, the work status monitoring unit include camera, automatic labeling machine and
Brush rifle, the camera are mounted equidistant in the top of the automatic conveyor module, and the camera is to record each workpiece
State；The automatic labeling machine is to carry out labeling coding to each workpiece；The brush rifle be equipped with it is multiple, the brush rifle is to record
Enter bar code information and records the position of each workpiece.
As an improvement of the above technical solution, the casting module includes cutting machine, die casting machine, heat-treatment furnace and finished product
Testing agency；The cutting machine, die casting machine, heat-treatment furnace and finished product detection mechanism are successively gone here and there by the automatic conveyor module
Connection, the finished product detection mechanism is to carry out quality testing to molded part.
As an improvement of the above technical solution, the finished product detection mechanism includes the second air-leg, fixed plate and hardness
Measuring instrument, second air-leg are installed on the top of automatic conveyor module, and the end of second air-leg is equipped with fixed plate,
The outer wall vertical of the fixed plate is equipped with qualimeter, and the qualimeter is detected to the hardness to molded part.
As an improvement of the above technical solution, the automatic conveyor module includes idler wheel conveyer belt, position-limit mechanism and turns
Move manipulator, the idler wheel is used for conveyer belt to convey to workpiece, the transfer robot arm to by workpiece in process equipment
Shifted between idler wheel conveyer belt, the position-limit mechanism is symmetrically set in the arrival end of the conveyer belt, the position-limit mechanism to
Limit the transfer position of raw material.
As an improvement of the above technical solution, the position-limit mechanism includes air-leg and clamping plate, and the air-leg is vertically set
At the top of the inner wall of the idler wheel conveyer belt, the end vertical of the air-leg is equipped with clamping plate.
As an improvement of the above technical solution, the Background control room includes monitoring host computer, display screen and alarm, institute
It states monitoring host computer and workshop information monitoring module, automatic conveyor module and casting module is connected to by cable or wireless module,
The monitoring host computer is electrically connected the display screen and the alarm.
Beneficial effects of the present invention: can monitor the state of workpiece, equipment state in real time by workshop information monitoring module,
Worker is remotely monitored in Background control room, and each workpiece can real-time tracking record, avoid information chaotic,
Convenient for data management；It can will carry out processing in Workpiece transfer to process equipment by automatic conveyor module and take after processing is completed
Under be put on idler wheel conveyer belt again, realize workpiece it is automatic transfer, loading and unloading, realize whole-course automation processing, reduce manpower
Cost improves manufacture efficiency.
Detailed description of the invention
Fig. 1 is the schematic illustration of pallet fork workshop digital management system shown in the present invention；
Fig. 2 is pallet fork production procedure schematic diagram shown in the present invention；
Fig. 3 is position-limit mechanism structural schematic diagram shown in the present invention；
Fig. 4 is finished product detection mechanism structure schematic diagram shown in the present invention.
Appended drawing reference: 1, idler wheel conveyer belt, 2, position-limit mechanism, the 21, first air-leg, 22, clamping plate, 3, finished product detection machine
Structure, the 31, second air-leg, 32, fixed plate, 33, hardness detecting instrument.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in FIG. 1, FIG. 1 is the schematic illustrations of pallet fork workshop digital management system shown in the present invention；
Management system includes Background control room, workshop information monitoring module, casts module and automatic conveyor module, described
A series of casting processes of the module to complete pallet fork are cast, the automatic conveyor module is to cast each of module for workpiece
Conveying, operating parameter of the workshop information monitoring module to monitor the casting module, after described are shifted between a unit
Platform control room is to carry out remote scheduling to the casting module；
Automatic conveyor module includes idler wheel conveyer belt, transfer robot arm and position-limit mechanism, can using idler wheel conveyer belt
Continual conveying is carried out to workpiece, workpiece is successively flowed on assembly line, transfer robot arm be equipped with it is multiple, can
It on workpiece automatic transporting to idler wheel conveyer belt, will will carry out processing and removing after processing is completed in Workpiece transfer to process equipment
Be put on idler wheel conveyer belt again, realize workpiece it is automatic transfer, loading and unloading, realize whole-course automation processing, reduce manpower at
This, improves manufacture efficiency；Transfer robot arm illustratively uses the machinery of the sharp special machine people Science and Technology Ltd. production in Jiangsu one
Hand, support circuit, control route and plug-in are provided by producer；Position-limit mechanism can carry out limition orientation to raw material,
So that raw material is more stable in conveying and cutting；
Cast module cutting machine, die casting machine, heat-treatment furnace and finished product detection mechanism；The raw material plate of strip can be by idler wheel
Conveyer belt is delivered to cutting machine, and the raw material plate of strip is cut into required short slab by cutting machine, and then idler wheel conveyer belt continues
Short slab is conveyed to die casting machine, subsequent transfer robot arm, which grabs short slab and is passed to backfin in die casting machine, forms pallet fork shape, with
The workpiece taking-up of die cast is put on idler wheel conveyer belt by transfer robot arm again again afterwards, and subsequent conveyer belt send workpiece to heat
It manages at furnace, transfer robot arm grabbing workpiece and workpiece is placed in stove heats, and further takes out and is placed in water after a period of time
It is cooling, it is finally put back on idler wheel conveyer belt again, the molded part after completion of processing can be formed testing agency and be detected, predominantly
The hardness of automatic detection molded part, can also artificial detection molded part length, angle；It can so realize for the automatic of workpiece
Transfer processing, high degree of automation；
Workshop information monitoring module includes equipment machining state monitoring unit and work status monitoring unit, the processing shape
Working condition of the state monitoring unit to monitor each Casting Equipment, the work status monitoring unit to each workpiece into
Line trace record；The equipment machining state monitoring unit by built-in DNC system be bidirectionally connected to the transfer robot arm,
Idler wheel conveyer belt, cutting machine, die casting machine, heat-treatment furnace, DNC system nature are that computer makes with the Machine Tool Group with numerical control device
The digital control system being distributed in workshop formed with computer networking technology；The system is for users just as one unified whole
Body, system integrate the physics and logical resource of many general, can dynamically distribute numerical control processing task and set to any processing
It is standby；Each equipment has it individually to control equipment, individually control equipment internal control signal by DNC system summarize to
Equipment machining state monitoring unit realizes the real-time monitoring for each equipment working state；
Work status monitoring unit includes camera, automatic labeling machine and brush rifle, and the camera is mounted equidistant in institute
State the top of roller conveyor, state of the camera to record each workpiece；The automatic labeling machine is set to described cut
The exit of off line, the automatic labeling machine is to carry out labeling coding to each workpiece；The brush rifle is equipped with multiple, the brush
Rifle is to typing bar code information and records the position of each workpiece；Automatic labeling machine is limited using the global automation in Longhai City, Shenzhen
The modified form labelling machine of company's production, support circuit are provided by producer；Workpiece on idler wheel conveyer belt when being conveyed, workpiece
State can camera-shot to and real-time Transmission to backstage, the whether normal work of conveyer belt can be observed in backstage monitoring personnel
Make, whether each equipment works normally, and whether the transfer position that workpiece also can be observed accurate, the Cutting Length of workpiece with
And whether die casting shape is qualified, staff can carry out discriminatory analysis one by one to the above problem by the image information of feedback,
And then find the problem and corrected in time, production accident is avoided the occurrence of, realizes remote scheduling management；Raw material is in cut-off machine point
After being segmented into short slab, automatic labeling chance successively labels each short slab, so that each short slab has been owned by fixed coding,
When short slab with coding is input into die casting machine, brush rifle barcode scanning record, subsequent die cast output, then idler wheel conveyer belt is defeated
Send molding short slab to heat-treatment furnace, before heat treatment, brush rifle meeting barcode scanning record, then shaping workpiece enters quilt in heat-treatment furnace
Heat treatment, label melting, after to be heated, the molded part after heat treatment can be labelled by another automatic labeling machine, from
And it is labelled again, meet the track record needs of remaining process；
Background control room includes monitoring host computer, display screen and alarm, the letter that workshop information monitoring module is monitored
Breath can be transmitted at monitoring host computer, and transmission mode can be wireless transmission and wire transmission；The video information and number monitored
It is believed that breath can be shown subregion on a display screen, when a problem occurs, staff can be reminded by alarm.
As shown in Fig. 2, Fig. 2 is pallet fork production procedure schematic diagram shown in the present invention；
There are two automatic labeling machine is set, first is arranged in the exit of cutting machine, to mark to the short slab of cutting
Note；Second is arranged in the exit of heat-treatment furnace, and since that labels before can melt in furnace, therefore, it is necessary to paste again
Label record；
It is mounted on camera in the gap location of each process, the machining state to full name record workpiece；
Brush rifle position is in die casting machine inlet, heat-treatment furnace entrance benefit, finished product detection unit inlet, qualified product output
Section.
As shown in figure 3, Fig. 3 is position-limit mechanism structural schematic diagram shown in the present invention；
Position-limit mechanism 2 includes the first air-leg 21 and clamping plate 22, and position-limit mechanism 2 is symmetrical arranged, and the first air-leg 21 is vertical
At the top of the inner wall of idler wheel conveyer belt 1, the end of the first air-leg 21 is equipped with clamping plate 22, the raw material plate and short slab of strip
It is placed between two clamping plates 22, so that the conveying of workpiece is more stable, will not shift, avoid influencing subsequent automatic processing
Precision can drive clamping plate 22 to be moved forward and backward, to meet the limit needs of different in width plate by the first air-leg 21.
As shown in figure 4, Fig. 4 is finished product detection mechanism structure schematic diagram shown in the present invention；
The finished product detection mechanism 3 includes the second air-leg 31, fixed plate 32 and qualimeter 33, second gas
Lever 31 is installed on the top of idler wheel conveyer belt 1, and the end of second air-leg 31 is equipped with fixed plate 32, the fixed plate 32
Outer wall vertical be equipped with qualimeter 33, the qualimeter 33 detects to the hardness to molded part；Work as molding
When part is transported to finished product detection section, the second air-leg 31 driving fixed plate 32, hardness detecting instrument 33 travel forward, hardness determination
Instrument 33 can be contacted with the outer wall of workpiece, to measure the hardness of workpiece；Worker can also measure whether angle closes by square
It is suitable, whether length suitable, so that it is determined that whether finished product qualified；
The spring steel air-leg that air-leg illustratively uses Taizhou Hong De gas spring Co., Ltd to produce, support circuit control
System is provided by producer；
Hardness detecting instrument illustratively uses Helen's victory electromechanical meters Co., Ltd HL580 portable Leeb Hardness Tester,
Support circuit control is provided by producer.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (9)
1. a kind of pallet fork workshop digital management system, it is characterised in that: including workshop information monitoring module, automatic conveying
Module, casting module and Background control room；
Casting of the casting module to complete pallet fork, the automatic conveyor module is to cast each of module for workpiece
Transfer conveying and loading and unloading between unit, operation ginseng of the workshop information monitoring module to monitor the casting module
Number, the Background control room is to carry out remote scheduling to the casting module.
2. pallet fork workshop digital management system according to claim 1, it is characterised in that: the workshop information prison
Controlling module includes equipment machining state monitoring unit and work status monitoring unit, and the machining state monitoring unit is to monitor
The working condition of each Casting Equipment, the work status monitoring unit is to track and record each workpiece.
3. pallet fork workshop digital management system according to claim 2, it is characterised in that: the equipment processes shape
State monitoring unit is bidirectionally connected to each processing unit in the casting module by built-in DNC system.
4. pallet fork workshop digital management system according to claim 2 or 3, it is characterised in that: the workpiece shape
State monitoring unit includes camera, automatic labeling machine and brush rifle, and the camera is mounted equidistant in the automatic conveyor module
Top, state of the camera to record each workpiece；The automatic labeling machine is to label each workpiece
Coding；The brush rifle is equipped with multiple, and the brush rifle is to typing bar code information and records the position of each workpiece.
5. pallet fork workshop digital management system according to claim 4, it is characterised in that: the casting module packet
Include cutting machine, die casting machine, heat-treatment furnace and finished product detection mechanism；The cutting machine, die casting machine, heat-treatment furnace and at product examine
It surveys mechanism to be sequentially connected in series by the automatic conveyor module, the finished product detection mechanism is to carry out quality testing to molded part.
6. pallet fork workshop digital management system according to claim 5, it is characterised in that: the finished product detection machine
Structure includes the second air-leg, fixed plate and qualimeter, and second air-leg is installed on the top of automatic conveyor module,
The end of second air-leg is equipped with fixed plate, and the outer wall vertical of the fixed plate is equipped with qualimeter, and the hardness is surveyed
Amount instrument is detected to the hardness to molded part.
7. pallet fork workshop digital management system according to claim 6, it is characterised in that: the automatic conveying mould
Block includes idler wheel conveyer belt, position-limit mechanism and transfer robot arm, and the idler wheel is used for conveyer belt to convey to workpiece, described
To shift workpiece between process equipment and idler wheel conveyer belt, the position-limit mechanism is symmetrically set in described defeated transfer robot arm
Send the arrival end of band, transfer position of the position-limit mechanism to limit raw material.
8. pallet fork workshop digital management system according to claim 7, it is characterised in that: the position-limit mechanism packet
Air-leg and clamping plate are included, the air-leg is vertical at the top of the inner wall of the idler wheel conveyer belt, and the end of the air-leg is hung down
Directly it is equipped with clamping plate.
9. pallet fork workshop digital management system according to claim 7, it is characterised in that: the Background control room
Including monitoring host computer, display screen and alarm, the monitoring host computer is connected to workshop information by cable or wireless telecommunications and supervises
It controls module, automatic conveyor module and casting module, the monitoring host computer and is electrically connected the display screen and the alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910231927.9A CN110187676A (en) | 2019-03-26 | 2019-03-26 | A kind of pallet fork workshop digital management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910231927.9A CN110187676A (en) | 2019-03-26 | 2019-03-26 | A kind of pallet fork workshop digital management system |
Publications (1)
| Publication Number | Publication Date |
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| CN110187676A true CN110187676A (en) | 2019-08-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910231927.9A Pending CN110187676A (en) | 2019-03-26 | 2019-03-26 | A kind of pallet fork workshop digital management system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110976835A (en) * | 2019-10-31 | 2020-04-10 | 张家港宏昌钢板有限公司 | Visual workshop for hot repair of steel ladle air brick and operation method thereof |
| CN113110261A (en) * | 2021-05-23 | 2021-07-13 | 杭州翔毅科技有限公司 | Man-machine interaction system integrating artificial intelligence and manufacturing industry |
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| CN1607053A (en) * | 2003-09-25 | 2005-04-20 | 东芝机械株式会社 | Die casting device and method |
| CN106660184A (en) * | 2014-05-07 | 2017-05-10 | 豪迈股份公司 | Machining device and machining method |
| CN107834338A (en) * | 2017-11-05 | 2018-03-23 | 无锡胜维电气有限公司 | A kind of low-frequency cable component intelligence crimps system line |
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2019
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Patent Citations (4)
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| CN1607053A (en) * | 2003-09-25 | 2005-04-20 | 东芝机械株式会社 | Die casting device and method |
| DE202004011250U1 (en) * | 2004-07-17 | 2004-10-07 | Rehau Ag + Co. | Thermoformed plastic product manufacturing plant has thermoforming machine preform centering unit, milling table and a milling and handling robot which can extend to all components |
| CN106660184A (en) * | 2014-05-07 | 2017-05-10 | 豪迈股份公司 | Machining device and machining method |
| CN107834338A (en) * | 2017-11-05 | 2018-03-23 | 无锡胜维电气有限公司 | A kind of low-frequency cable component intelligence crimps system line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110976835A (en) * | 2019-10-31 | 2020-04-10 | 张家港宏昌钢板有限公司 | Visual workshop for hot repair of steel ladle air brick and operation method thereof |
| CN113110261A (en) * | 2021-05-23 | 2021-07-13 | 杭州翔毅科技有限公司 | Man-machine interaction system integrating artificial intelligence and manufacturing industry |
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