CN110844182A - Ticket card automatic packing machine - Google Patents
Ticket card automatic packing machine Download PDFInfo
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- CN110844182A CN110844182A CN201911212272.7A CN201911212272A CN110844182A CN 110844182 A CN110844182 A CN 110844182A CN 201911212272 A CN201911212272 A CN 201911212272A CN 110844182 A CN110844182 A CN 110844182A
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- 238000012856 packing Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 230000002457 bidirectional effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 230000009471 action Effects 0.000 abstract description 14
- 238000004806 packaging method and process Methods 0.000 abstract description 4
- 230000033001 locomotion Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
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Abstract
本发明公开了一种票卡自动打包机,包括将票卡收集成堆叠状态的接票机构、用于抓取堆叠票卡的抓取机构、用于捆扎堆叠票卡的捆扎机和收料仓,所述接票机构包括接票盒,所述接票盒能够移动且具有收票位和抓取位,所述抓取位设有第一顶杆,所述接票盒移动至抓取位时,所述第一顶杆抵顶接票盒内票卡的一侧,以实现票卡一个方向的对齐;所述抓取机构包括滑台模组和机械手,所述机械手设有第二顶杆,所述机械手抓取堆叠的票卡之前,通过所述第二顶杆推动接票盒内票卡的另一侧,以实现票卡另一方向的对齐;机械手抓取后将票卡放入捆扎机进行捆扎打包,最后放入收料仓,装置的结构精简、机构的动作精简、且能够有效的节省成本。
The invention discloses an automatic ticket packing machine, comprising a ticket receiving mechanism for collecting ticket cards into a stacked state, a grasping mechanism for grasping the stacked ticket cards, a binding machine for binding the stacked ticket cards, and a receiving bin , the ticket receiving mechanism includes a ticket receiving box, the ticket receiving box can move and has a ticket receiving position and a grabbing position, the grabbing position is provided with a first ejector rod, and the ticket receiving box moves to the grabbing position When the first top rod is pressed against one side of the ticket card in the ticket receiving box, to realize the alignment of the ticket card in one direction; the grabbing mechanism includes a sliding table module and a manipulator, and the manipulator is provided with a second top Before the manipulator grabs the stacked ticket cards, the second top rod pushes the other side of the ticket card in the ticket box to achieve the alignment of the ticket card in the other direction; after the manipulator grabs the ticket card Enter the strapping machine for strapping and packaging, and finally put it into the receiving bin, the structure of the device is simplified, the action of the mechanism is simplified, and the cost can be effectively saved.
Description
技术领域technical field
本发明属于票卡设备技术领域,特别是涉及一种票卡自动打包机。The invention belongs to the technical field of ticket card equipment, and in particular relates to an automatic ticket card packing machine.
背景技术Background technique
票卡,是指起标识作用的卡片形标签物,比如用于服装零售领域的RFID识别功能的吊牌、卡片和织唛等,比如具有RFID的功能卡片。票卡的包装形式一般是堆叠后捆扎,如需要对其进行加工/检测/写码等操作时,需要将其以单张形式输入相关检测写码设备,待设备输出后再进行堆叠捆扎;Ticket card refers to a card-shaped label that plays a role in identification, such as hang tags, cards and woven labels used for RFID identification functions in the field of clothing retail, such as functional cards with RFID. The packaging form of the ticket card is generally stacked and bundled. If it needs to be processed/detected/coded, it needs to be input into the relevant detection and coding equipment in single form, and then stacked and bundled after the equipment is output;
现有技术中,检测写码设备通常将票卡通过真空皮带吸附传输,在传输路径上设置单个、两个或多个落料位置,以实现计数、分类等功能。票卡在落料位置落在下方的接料平台上或简易的接票盒内,呈不规则的堆叠状态,需要通过人工拾取并整理对齐,然后再通过其他设备捆扎,人工操作费时费力,劳动强度大且质量参差不齐,如专利号为:ZL201620935949.5的中国实用新型专利文献,公开了一种“硬质卡片码放装置”,包括:底座、连接于底座的第一侧板和第二侧板;第一侧板的侧边与第二侧板的侧边连接,且第一侧板的内侧面与第二侧板的内侧面垂直设置;底座的顶面朝向第二侧板向下倾斜设置。该装置只能实现票卡的简单收集,且收集的票卡还是呈散乱状态,需要人工二次操作。In the prior art, the detection and writing equipment usually transmits the ticket card through a vacuum belt, and sets a single, two or more blanking positions on the transmission path to realize functions such as counting and sorting. The ticket card falls on the receiving platform below or in the simple ticket receiving box at the blanking position, and is in an irregular stacking state. It needs to be manually picked up, sorted and aligned, and then bundled by other equipment. Manual operation is time-consuming, labor-intensive, and labor-intensive. High strength and uneven quality, such as the Chinese utility model patent document with the patent number: ZL201620935949.5, discloses a "hard card stacking device", including: a base, a first side plate connected to the base and a second side panel; the side of the first side panel is connected with the side of the second side panel, and the inner side of the first side panel is perpendicular to the inner side of the second side panel; the top surface of the base faces the second side panel downwards Tilt setting. The device can only achieve simple collection of tickets and cards, and the collected tickets are still in a scattered state, requiring manual secondary operations.
发明内容SUMMARY OF THE INVENTION
本发明主要解决的技术问题是提供一种票卡自动打包机,用接票盒收集票卡,接票盒在位移时能通过第一顶杆同步完成票卡一个方向的对齐;通过机械手抓取前的移动完成票卡另一个方向的对齐,机械手抓取后放入捆扎机进行捆扎打包,最后放入收料仓,装置的结构精简、机构的动作精简、且能够有效的节省成本。The main technical problem to be solved by the present invention is to provide an automatic baling machine for tickets and cards, which collects tickets with a ticket box, and the ticket box can synchronously align the tickets in one direction through the first ejector rod when the ticket box is displaced; The previous movement completes the alignment of the ticket card in the other direction. After being grasped by the manipulator, it is put into the strapping machine for strapping and packaging, and finally put into the receiving bin. The structure of the device is simplified, the action of the mechanism is simplified, and it can effectively save costs.
为解决上述技术问题,本发明的采用的一个技术方案如下:In order to solve the above-mentioned technical problems, a technical scheme adopted by the present invention is as follows:
一种票卡自动打包机,包括将票卡收集成堆叠状态的接票机构、用于抓取堆叠票卡的抓取机构、用于捆扎堆叠票卡的捆扎机和收料仓;An automatic ticket packing machine, comprising a ticket receiving mechanism for collecting ticket cards into a stacked state, a grabbing mechanism for grasping the stacked ticket cards, a binding machine for binding the stacked ticket cards, and a receiving bin;
所述接票机构包括接票盒,所述接票盒能够移动且具有收票位和抓取位,所述抓取位设有第一顶杆,所述接票盒移动至抓取位时,所述第一顶杆抵顶接票盒内票卡的一侧,以实现票卡一个方向的对齐;The ticket receiving mechanism includes a ticket receiving box, the ticket receiving box can move and has a ticket receiving position and a grabbing position, the grabbing position is provided with a first ejector rod, and when the ticket receiving box moves to the grabbing position , the first top rod abuts against one side of the ticket card in the ticket receiving box, so as to realize the alignment of the ticket card in one direction;
所述抓取机构包括滑台模组和机械手,所述机械手设有第二顶杆,所述机械手抓取堆叠的票卡之前,通过所述第二顶杆推动接票盒内票卡的另一侧,以实现票卡另一方向的对齐;The grabbing mechanism includes a sliding table module and a manipulator. The manipulator is provided with a second top rod. Before the manipulator grabs the stacked ticket cards, the second top rod pushes the other side of the ticket card in the ticket box. one side to achieve the alignment of the ticket in the other direction;
所述机械手安装于所述滑台模组,所述机械手能够通过所述滑台模组移动至所述抓取位、捆扎机和收料仓。The manipulator is installed on the sliding table module, and the manipulator can move to the grabbing position, the binding machine and the receiving bin through the sliding table module.
进一步地说,所述接票盒包括至少三面合围的第一盒壁、第二盒壁、第三盒壁和盒底,其中,所述第一盒壁和第三盒壁为相对设置,所述第一盒壁或第三盒壁设有浮动壁,所述浮动壁能够沿垂直于其壁面的方向往复运动,所述第一顶杆抵顶所述浮动壁,从而推动堆叠的票卡抵靠第一盒壁和浮动壁之间实现一个方向的对齐,所述接票盒的深浅可变,所述盒底能够随票卡堆叠高度的增加而逐渐下降,并在票卡被取走后上升复位。Further, the ticket receiving box includes a first box wall, a second box wall, a third box wall and a box bottom surrounded by at least three sides, wherein the first box wall and the third box wall are arranged oppositely, so The first box wall or the third box wall is provided with a floating wall, the floating wall can reciprocate in a direction perpendicular to its wall surface, and the first top rod abuts the floating wall, thereby pushing the stacked ticket cards against the floating wall. Alignment in one direction is achieved between the first box wall and the floating wall, the depth of the ticket box is variable, the bottom of the box can be gradually lowered with the increase of the stacking height of the ticket card, and after the ticket card is taken away Rising reset.
进一步地说,所述第一盒壁和第三盒壁连接于双向丝杠,通过所述双向丝杠同步调节所述第一盒壁和第三盒壁的间距,以适应不同大小规格的票卡。Further, the first box wall and the third box wall are connected to a bidirectional screw, and the distance between the first box wall and the third box wall is synchronously adjusted by the bidirectional screw to adapt to tickets of different sizes and specifications. Card.
进一步地说,包括第四盒壁,所述第四盒壁具有供所述机械手伸入的开口,所述盒底为叉状,所述叉状的缺口可供所述机械手伸入。Further, it includes a fourth box wall, the fourth box wall has an opening for the manipulator to insert, the bottom of the box is fork-shaped, and the fork-shaped notch can be inserted by the manipulator.
进一步地说,所述滑台模组包括水平滑台和垂直滑台,所述机械手安装于所述垂直滑台。Further, the sliding table module includes a horizontal sliding table and a vertical sliding table, and the manipulator is installed on the vertical sliding table.
进一步地说,所述机械手包括第一指和第二指,所述第一指和所述第二指能够靠近或远离,所述第二顶杆固定连接于所述第一指或第二指。Further, the manipulator includes a first finger and a second finger, the first finger and the second finger can be close to or apart, and the second top rod is fixedly connected to the first finger or the second finger .
进一步地说,所述机械手能够旋转,且所述旋转的旋转轴与所述水平滑台的滑动方向平行。Further, the manipulator can be rotated, and the rotation axis of the rotation is parallel to the sliding direction of the horizontal slide table.
进一步地说,所述机械手的旋转角度范围为0°-90°。Further, the rotation angle of the manipulator ranges from 0° to 90°.
进一步地说,所述收料仓包括收料输送带和料仓本体,所述收料输送带的一端连接所述料仓本体,所述料仓本体位于机架的边缘处。Further, the receiving silo includes a receiving conveyor belt and a silo body, one end of the receiving conveyor belt is connected to the silo body, and the silo body is located at the edge of the frame.
进一步地说,所述捆扎机和所述接料仓分别位于所述接票机构的两侧。Further, the strapping machine and the material receiving bin are located on two sides of the ticket receiving mechanism, respectively.
本发明的有益效果:Beneficial effects of the present invention:
票卡的对齐通过第一顶杆和第二顶杆完成,第一顶杆的动作由接票盒移动时与第一顶杆产生的相对抵触实现,因此只需要一个驱动机构,即此驱动机构同时完成接票盒的位移以及票卡一个方向的抵顶对齐;第二顶杆的动作由机械手完成,即机械手移动到接票盒处抓取票卡前,先由第二顶杆完成票卡另一个方向的抵顶对齐,然后再进行抓取动作,抓取后放入捆扎机进行捆扎打包,最后放入收料仓,装置的结构精简、机构的动作精简、且能够有效的节省成本;The alignment of the ticket card is completed by the first top rod and the second top rod. The action of the first top rod is realized by the relative conflict between the ticket box and the first top rod when the ticket box moves, so only one driving mechanism is needed, that is, this driving mechanism At the same time, the displacement of the ticket box and the alignment of the ticket card in one direction are completed; the action of the second ejector rod is completed by the manipulator, that is, the second ejector rod completes the ticket card before the robot moves to the ticket box to grab the ticket card. The other direction is aligned with the top, and then the grabbing action is carried out. After grabbing, it is put into the strapping machine for strapping and packaging, and finally put into the receiving bin. The structure of the device is simplified, the action of the mechanism is simplified, and it can effectively save costs;
接票盒设有第一弹性件和第二弹性件,能够实现票卡两个方向上的缓冲,防止抵顶时压弯或压坏票卡;捆扎机和接料仓分别位于所述接票机构的两侧,此设计使抓取机构抓取票卡后的捆扎和卸料无需翻转换向,简化了设备抓取动作,且最大限度的减小设备的体积。The ticket box is provided with a first elastic member and a second elastic member, which can buffer the ticket in two directions and prevent the ticket from being bent or crushed when it touches the top; On both sides of the mechanism, this design makes it unnecessary to turn over the direction for bundling and unloading after the grabbing mechanism grabs the ticket card, which simplifies the grabbing action of the equipment and minimizes the size of the equipment.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings.
附图说明Description of drawings
图1是本发明的票卡自动打包机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the ticket card automatic packing machine of the present invention;
图2是本发明的票卡自动打包机的整体结构示意图(另一个角度);Fig. 2 is the overall structure schematic diagram (another angle) of the ticket card automatic packing machine of the present invention;
图3是本发明的票卡自动打包机的整体结构示意图(隐藏传送装置);Fig. 3 is the overall structure schematic diagram (hidden transfer device) of the ticket card automatic packing machine of the present invention;
图4是本发明的接票机构的结构示意图(接票盒位于收票位);Fig. 4 is the structural representation of the ticket receiving mechanism of the present invention (the ticket receiving box is located at the ticket receiving position);
图5是本发明的接票机构的结构示意图(接票盒位于抓取位);FIG. 5 is a schematic structural diagram of the ticket receiving mechanism of the present invention (the ticket receiving box is located at the grabbing position);
图6是本发明的接票盒的结构示意图;Fig. 6 is the structural representation of the ticket box of the present invention;
图7是图6的A向视图(接票盒);FIG. 7 is a view from the direction A of FIG. 6 (ticket receiving box);
图8是本发明的第三盒壁的结构示意图;Fig. 8 is the structural representation of the third box wall of the present invention;
图9是本发明的第二盒壁的结构示意图;Fig. 9 is the structural representation of the second box wall of the present invention;
图10是图4的B部放大图(第一顶杆);Figure 10 is an enlarged view of part B of Figure 4 (the first ejector rod);
图11是本发明中接票盒的底座的结构示意图(抬升机构);Figure 11 is a schematic structural diagram of the base of the ticket box in the present invention (lifting mechanism);
图12是本发明的机械手的结构示意图(机械手0°位置);Fig. 12 is the structural representation of the manipulator of the present invention (
图13是本发明的机械手的结构示意图(机械手90°位置);Fig. 13 is the structural representation of the manipulator of the present invention (manipulator 90° position);
图14是本发明的机械手的结构示意图(机械手0°位置且无票卡抓取);FIG. 14 is a schematic structural diagram of the manipulator of the present invention (the manipulator is at 0° position and no ticket card is grabbed);
图15是本发明的机械手搬运票卡捆扎时的示意图;Fig. 15 is the schematic diagram when the manipulator of the present invention carries the ticket card and bundles;
图16是本发明的收料仓的结构示意图;Fig. 16 is the structural representation of the receiving bin of the present invention;
附图中各部分标记如下:The parts in the attached drawings are marked as follows:
接票机构2、接票盒21、收票位21A、抓取位21B;
第一盒壁211、第二盒壁212、第一弹性件2121、第二固定壁2122、腰孔21221、螺杆2123、缓冲导柱2124、第三盒壁213、浮动壁2131、固定壁2132、浮动导柱2133、抵顶推板2134、复位弹簧2135、第四盒壁214、开口2141、盒底215、抬升杆2151、伺服电机2152、票盒底座2153、直线导轨2154、光电传感器2155、第一顶杆22、第二弹性件221、顶杆座222、缓冲垫223、调节滑块231、双向丝杠232、票盒导轨24;The
抓取机构3、机械手31、第一指311、第二指312、滑动座313、抓取气缸314、旋转轴315、齿轮316、驱动气缸317、齿条318第二顶杆32、水平滑台33、垂直滑台34;Grab mechanism 3,
捆扎机4;strapping
收料仓5、收料输送带51、料仓本体52;Receiving
传送装置6;transfer device 6;
机架8;
票卡9。
具体实施方式Detailed ways
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.
实施例:一种票卡自动打包机,如图1至图3所示:包括用于将票卡9收集成堆叠状态的接票机构2、用于抓取堆叠票卡的抓取机构3、用于捆扎堆叠票卡的捆扎机4和收料仓5,所述接票机构、抓取机构、捆扎机和收料仓皆安装于机架8,票卡经过其他设备的工序之后,从传送装置6的落料位置落入接票机构,在接票机构和抓取机构的运动中完成票卡的整理对齐,再由抓取机构抓取后置于捆扎机打包,最后再放入收料仓;Embodiment: an automatic ticket packing machine, as shown in Figures 1 to 3: comprising a
所述接票机构包括接票盒21,所述接票盒能够移动且具有收票位21A和抓取位21B;The ticket receiving mechanism includes a
所述抓取机构包括滑台模组,所述机械手安装于所述滑台模组并能通过所述滑台模组实现X轴(或Y轴)和Z轴的双轴移动,所述机械手能够通过所述滑台模组移动至所述抓取位、捆扎机和收料仓;The gripping mechanism includes a slide module, the manipulator is installed on the slide module and can realize the dual-axis movement of the X-axis (or Y-axis) and the Z-axis through the slide module, and the manipulator Can be moved to the grabbing position, the strapping machine and the receiving bin through the sliding table module;
本实施例中,所述机械手安装于垂直滑台。In this embodiment, the manipulator is installed on the vertical slide table.
所述捆扎机和所述接料仓分别位于所述接票机构的两侧;本实施例中的捆扎机(或者叫束带机)是现有的设备,产品置于捆扎机上捆扎的放置方向(位置)是固定的,所以两侧的设置使抓取机构抓取票卡后的捆扎和卸料无需翻转换向,简化了设备抓取动作,且最大限度的减小设备的体积。The strapping machine and the material receiving bin are respectively located on both sides of the ticket receiving mechanism; the strapping machine (or the strapping machine) in this embodiment is an existing device, and the product is placed on the strapping machine in the direction in which it is bundled. (Position) is fixed, so the setting on both sides makes it unnecessary to reverse the direction for bundling and unloading after the grabbing mechanism grabs the ticket card, which simplifies the grabbing action of the equipment and minimizes the volume of the equipment.
本实施例中的接票机构设有两组,两组轮流工作,可以提高收票效率,当然接票机构的数量可以设置为任意组;There are two groups of ticket receiving agencies in this embodiment, and the two groups work in turn, which can improve the efficiency of ticket collection. Of course, the number of ticket receiving agencies can be set to any group;
所述接票机构具有整理对齐票卡的功能,分别通过第一顶杆22和第二顶杆32完成票卡两个方向的对齐。The ticket receiving mechanism has the function of arranging and aligning the ticket cards, and the alignment of the tickets and cards in two directions is completed through the
所述第一顶杆22设于抓取位,所述接票盒移动至抓取位时,所述第一顶杆抵顶接票盒内票卡的一侧,以实现票卡一个方向的对齐;The
所述抓取机构包括机械手31,所述第二顶杆32设于机械手,所述机械手抓取堆叠的票卡之前,通过所述第二顶杆推动堆叠的票卡,使其抵靠第二盒壁和第二顶杆之间实现堆叠的票卡另一方向的对齐;简单的说就是第二顶杆的动作由机械手完成,即机械手移动到接票盒处抓取票卡前,先由第二顶杆完成票卡另一个方向的抵顶对齐,然后再进行抓取动作;第一顶杆和第二顶杆的详细结构见下文。The grabbing mechanism includes a
接票盒的具体结构如图4至图7所示:所述接票盒包括至少三面合围的第一盒壁211、第二盒壁212、第三盒壁213和盒底215,所述第一盒壁、第二盒壁和第三盒壁连接于票盒底座2153;The specific structure of the ticket box is shown in Figures 4 to 7: the ticket box includes a
如图7所示:所述第一盒壁和第三盒壁的底部皆设有调节滑块231,两个所述调节滑块分别螺纹连接于双向丝杠232的两端,通过双向丝杆两端的左旋螺纹和右旋螺纹,能够同步调节所述第一盒壁和第三盒壁的间距,以适应不同大小规格的票卡,由于所述间距的调整不是频繁操作,所以本实施例中的双向丝杠是通过人工旋转操作的,并且可以控制设备成本,但是不限于此。As shown in FIG. 7 : the bottoms of the first box wall and the third box wall are provided with
所述接票盒中,所述第一盒壁和第三盒壁为相对设置,如图6或图7所示:所述第一盒壁或第三盒壁设有浮动壁2131,所述浮动壁能够沿垂直于其壁面的方向往复运动,所述浮动壁向接票盒的内部方向移动时,抵顶接票盒内堆叠的票卡的一侧,能够使其对齐,浮动壁可以设置单独的驱动件驱动其运动;In the ticket receiving box, the first box wall and the third box wall are arranged oppositely, as shown in FIG. 6 or FIG. 7 : the first box wall or the third box wall is provided with a floating
本实施例中浮动壁设于第三盒壁,其具体结构如图8所示:所述浮动壁固定连接于浮动导柱2133的一端,并通过所述浮动导柱滑动连接于固定壁2132,所述固定壁的下端固定连接有所述调节滑块231,所述浮动壁与所述固定壁平行设置,且所述浮动壁能够沿垂直于其壁面的方向往复运动,进一步的,所述浮动导柱的另一端固定连接抵顶推板2134,且所述抵顶推板与所述固定壁之间设有复位弹簧2135,当所述浮动壁的抵顶动力撤销之后,所述浮动壁能够恢复原位;In this embodiment, the floating wall is arranged on the third box wall, and its specific structure is shown in FIG. 8 : the floating wall is fixedly connected to one end of the floating
如图4到图8所示:所述抓取位设有第一顶杆22,所述接票盒移动至抓取位时,所述第一顶杆抵顶所述浮动壁,从而推动堆叠的票卡抵靠第一盒壁和浮动壁之间实现一个方向的对齐;As shown in FIG. 4 to FIG. 8 : the grab position is provided with a
更具体的,本实施例的所述接票盒移动至抓取位时,所述第一顶杆抵顶所述抵顶推板2134,抵顶推板带动所述浮动壁运动,当抵顶状态取消后,所述抵顶推板在复位弹簧2135的作用下复位,从而带动所述浮动壁复位,以便下一次对票卡的抵顶对齐。More specifically, when the ticket receiving box in this embodiment moves to the grabbing position, the first push rod pushes against the
第一顶杆作用对齐是在接票盒移至抓取位时完成,第一顶杆的动作由接票盒移动时与第一顶杆产生的相对抵触实现,因此只需要一个驱动机构,即此驱动机构同时完成接票盒的位移以及票卡的抵顶对齐,可以想到的是,票卡的抵顶对齐也可以在两个方向上皆采用第一顶杆的机构设计,此时接票盒的位移可以采用:The action alignment of the first ejector rod is completed when the ticket box moves to the grab position. The action of the first ejector bar is realized by the relative interference between the ticket box and the first ejector bar when the ticket box moves. Therefore, only one drive mechanism is required, namely The drive mechanism simultaneously completes the displacement of the ticket box and the alignment of the ticket card. It is conceivable that the first ejector rod can also be used in both directions. At this time, the ticket is received. The displacement of the box can be taken as:
1、使用多组滑轨,使其能够具有两个方向的滑动,在两个方向上设置第一顶杆(图未示出);1. Use multiple sets of slide rails so that they can slide in two directions, and set the first ejector rod in two directions (not shown in the figure);
2、采用斜滑轨设计,接票盒是沿其对角线方向移动,在两个方向上设置第一顶杆,此时第一顶杆的抵顶会与接票盒的盒壁具有夹角(图未示出)。2. The inclined slide rail design is adopted, the ticket box moves along its diagonal direction, and the first ejector rods are set in two directions. At this time, the abutment of the first ejector bar will have a clip with the box wall of the ticket box. angle (not shown).
本实施例采用一个方向的第一顶杆,另一个方向采用另外的对齐方式,能够精简设备机构,减小设备的体积;This embodiment adopts the first ejector rod in one direction, and adopts another alignment method in the other direction, which can simplify the device mechanism and reduce the volume of the device;
但不管顶杆数量及轨道如何设置,只要其采用移动接票盒配合第一顶杆的机构,都视为本发明的等效结构变换,都包括在本发明的专利保护范围内。However, no matter how the number of ejector pins and the track are set, as long as it adopts the mechanism of moving the ticket box to cooperate with the first ejector bar, it is regarded as an equivalent structural transformation of the present invention, and is included in the scope of patent protection of the present invention.
所述接票盒如图6所示:还包括第四盒壁214,所述第四盒壁具有供所述机械手伸入的开口2141,机械手穿过所述开口抓取票卡;The ticket receiving box is shown in FIG. 6: it further includes a fourth box wall 214, and the fourth box wall has an opening 2141 for the manipulator to insert, and the manipulator passes through the opening to grab the ticket card;
本实施例中,所述开口位于所述接票盒的中间位置,此时机械手伸入抓取时能够夹取票卡的中间部位,提高抓取稳定性。In this embodiment, the opening is located in the middle position of the ticket box, and the robot arm can grab the middle part of the ticket card when it reaches into and grabs, so as to improve the grabbing stability.
如图9所示:所述第二盒壁212设有第一弹性件2121,所述第一弹性件的一端抵顶所述第二盒壁,使所述第二盒壁能够沿其壁面的垂直方向弹性运动,通过第一弹性件实现票卡在第二盒壁的方向上对齐时具有缓冲作用,防止第二顶杆推动票卡对齐时压弯或压坏票卡;As shown in FIG. 9 : the
具体结构为:包括第二固定壁2122,所述第二盒壁与所述第二固定壁平行设置,且两者之间设有缓冲导柱2124,所述弹性件的另一端抵顶第二盒壁,另一端抵顶第二固定壁,所述第二固定壁通过螺杆2123安装于票盒底座2153,且所述第二固定壁的下部设有腰孔21221,松开所述螺杆,能够调节所述第二固定壁的位置,以使所述接票盒能够适应不同大小规格的票卡。The specific structure is: including a
如图10所示:所述第一顶杆22能够沿其轴向滑动,且所述顶杆于所述滑动方向设有用于缓冲的第二弹性件221,所述第一顶杆安装于顶杆座222,所述第二弹性件的一端抵顶所述顶杆座,另一端抵顶所述第一顶杆,第一顶杆的抵顶端还设有缓冲垫223;As shown in FIG. 10 : the
本实施例中,所述缓冲垫为橡胶垫,所述第二弹性件为压缩弹簧,同第一弹性件一样,第二弹性件能够实现票卡在第一/第三盒壁方向上的缓冲,防止第一顶杆抵顶时压弯或压坏票卡。In this embodiment, the buffer pad is a rubber pad, and the second elastic member is a compression spring. Like the first elastic member, the second elastic member can buffer the ticket card in the direction of the first/third box wall. , to prevent the ticket card from being bent or crushed when the first ejector rod touches the top.
所述盒底215设有抬升机构,通过所述抬升机构能够驱动所述盒底升降,从而能够改变所述接票盒的深浅;本实施例的盒底及抬升机构具体如图11所示:所述盒底为叉状,所述叉状的缺口可供所述机械手伸入,所述盒底固定连接于抬升杆2151的一端,所述抬升杆的另一端连接于伺服电机2152,且所述抬升杆与票盒底座2153之间还设有直线导轨2154,通过伺服电机控制所述抬升杆,从而带动盒底的上下位移,本实施例如图6所示:接票盒的口部设有监控所述票卡堆叠位置的光电传感器2155;The
接票盒盒底的初始位置离票卡的落料位置很近,此时接票盒很浅,这有利于控制票卡下落堆叠的形态,并且盒底能够根据盒内票卡堆叠的厚度向下移动,以保持票卡下落的高度基本不变,提高接料的稳定性。当票卡落入接票盒后,光电传感器检测到有料,然后给出信号控制盒底下降至光电传感器检测不到票卡的位置,盒底根据实际增加的堆叠高度下降相应的距离,这种方法比按照票卡厚度和接卡数量计算出下降高度更直接,更能适应生产过程中发生的各种不同的堆叠情况。The initial position of the bottom of the ticket box is very close to the blanking position of the ticket card. At this time, the ticket box is very shallow, which is conducive to controlling the falling and stacking of the ticket card, and the bottom of the box can be adjusted according to the thickness of the ticket card stack in the box. Move down to keep the falling height of the ticket card basically unchanged and improve the stability of the material receiving. When the ticket card falls into the ticket receiving box, the photoelectric sensor detects that there is material, and then sends a signal to control the bottom of the box to descend to the position where the photoelectric sensor cannot detect the ticket card, and the bottom of the box drops a corresponding distance according to the actual increased stack height. The method is more direct than calculating the drop height according to the thickness of the ticket card and the number of cards connected, and it is more suitable for various stacking situations that occur in the production process.
如图4和图5所示:所述接票盒连接于票盒导轨24,所述接票盒能够沿所述票盒导轨往复运动,且通过所述往复运动的位置改变构成所述收票位和所述抓取位;As shown in FIG. 4 and FIG. 5 : the ticket receiving box is connected to the ticket
本实施例中,所述票盒导轨为气缸驱动的直线导轨,所述接票盒位于所述票盒导轨的两端时,分别构成所述收票位和所述抓取位,接票盒本身只需要两个工作位置(收票位和抓取位),气缸完全能够满足,且气缸动作迅速,气动元件干净无污染。In this embodiment, the ticket box guide rail is a cylinder-driven linear guide rail, and when the ticket box is located at both ends of the ticket box guide rail, the ticket receiving position and the grabbing position are respectively formed. It only needs two working positions (ticket collection position and grab position), and the cylinder can fully meet the requirements, and the cylinder moves quickly, and the pneumatic components are clean and pollution-free.
所述机械手如图12到图14所示:包括第一指311和第二指312,本实施例中,所述第一指固定连接于滑动座313,所述滑动座上设有滑轨,所述第二指安装于所述滑轨,且能沿所述滑轨往复运动,所述第二指设有驱动其运动的抓取气缸314;As shown in Figures 12 to 14, the manipulator includes a
所述第二顶杆32固定连接于所述第一指或第二指的中部或指根处,本实施例中所述第二顶杆固定连接于所述第一指的中部,且所述第二指的中部具有可供所述第二顶杆穿过的穿口,所述第二顶杆沿所述票卡的堆叠方向设置,所述第二指由所述抓取气缸驱动朝第一指靠近或远离,第二顶杆固定于第一指且能在第二指的所述穿口内穿过,在接票盒移至抓取位后,机械手也移动到抓取位,先通过第二顶杆的侧壁整个抵顶住堆叠票卡的一侧以实现票卡的对齐,无需在第二顶杆上加装其他部件用于同时抵顶堆叠票卡的一侧;The
本实施例如图14所示:所述第二顶杆设有2根,并排设置的2根所述第二顶杆与第一指或第二指的指尖的距离不同,此设计可以根据票卡的大小规格选择使用哪一根。This embodiment is shown in Figure 14: the second ejector rods are provided with two, and the distances between the two second ejector rods arranged side by side and the fingertips of the first or second finger are different. The size of the card selects which one to use.
如图12和图13所示:所述机械手能够旋转,且所述旋转的旋转轴与所述水平滑台的滑动方向平行,进一步的,所述机械手的旋转角度范围为0°-90°;As shown in FIG. 12 and FIG. 13 : the manipulator can rotate, and the rotation axis of the rotation is parallel to the sliding direction of the horizontal slide table, and further, the rotation angle of the manipulator ranges from 0° to 90°;
实际上,所述机械手的旋转只需要两个角度,分别是0°和90°,定义抓取票卡时的角度为0°,捆扎时就是90°,这是由于票卡置于捆扎机捆扎时,票卡的一侧必须抵靠于捆扎机的表面(如图15所示),抓取票卡后由于机械手的干涉,票卡的一侧是无法接触捆扎机的表面的,所以需要将票卡旋转90°,其实这是由捆扎机的特性决定的,具体实施时,也可以对捆扎机做改动,比如在捆扎机的表面挖一个让位的容纳槽,容纳能够容置机械手,这样也能够满足捆扎时票卡抵靠捆扎机表面这个特征,本实施例采用旋转机械手的方式,不去定制捆扎机结构,能够有效的控制成本。In fact, the rotation of the manipulator only needs two angles, 0° and 90°, respectively. The defined angle is 0° when grabbing the ticket card, and 90° when bundling the ticket card. This is because the ticket card is placed in the strapping machine for strapping. At this time, one side of the ticket card must be against the surface of the strapping machine (as shown in Figure 15). After grabbing the ticket card, due to the interference of the manipulator, one side of the ticket card cannot touch the surface of the strapping machine. The ticket card is rotated by 90°. In fact, this is determined by the characteristics of the strapping machine. During the specific implementation, the strapping machine can also be modified. For example, a accommodating groove is dug on the surface of the strapping machine to accommodate the manipulator, so that It can also meet the feature that the ticket card abuts on the surface of the strapping machine during strapping. This embodiment adopts the method of rotating the manipulator instead of customizing the structure of the strapping machine, which can effectively control the cost.
如图12和图13所示:所以本实施例中,实现所述机械手旋转的机构包括固定连接于滑动座313的旋转轴315,所述旋转轴上设有齿轮316,还包括驱动气缸317,所述驱动气缸的活塞杆连接齿条318,所述齿条与齿轮相匹配,气缸驱动齿条进行线性运动,通过齿条和齿轮的啮合从而实现机械手的旋转,此时通过气缸行程的两个端值分别构成0°和90°的状态,动作迅速且能较好的控制成本,但是不限于此,其他已知的任何旋转驱动机构都包括在本发明的保护范围内,比如直接使用伺服电机,比如使用皮带机构等。As shown in Figure 12 and Figure 13: Therefore, in this embodiment, the mechanism for realizing the rotation of the manipulator includes a rotating shaft 315 fixedly connected to the sliding
如图16所示:所述收料仓5包括收料输送带51和料仓本体52,所述收料输送带设有驱动其运动传输的驱动件,所述收料输送带的一端连接所述料仓本体,所述料仓本体位于机架8的边缘处,通过收料输送带和料仓本体的配合,将料仓本体设于设备机架的边缘处以便于取走捆扎好的票卡。As shown in Figure 16: the receiving
本实施例中,所述票卡为RFID电子票卡。In this embodiment, the ticket card is an RFID electronic ticket card.
本发明的工作过程和工作原理如下:The working process and working principle of the present invention are as follows:
票卡完成其他工序(比如读写、测试等)后,通过传送装置6传送到接票盒21的上方(比如通过真空传送带吸附之后传送到接票盒的上方),再落入所述接票盒,此时接票盒位于收票位,若干票卡堆叠置于所述接票盒内,当票卡堆满之后(堆满可以从所述传送装置处得到信号,也可以在接票盒本身设置传感器监控,也可以通过盒底的下降高度计算得到等等,方式不限),接票盒移动到抓取位,同时通过第一顶杆推动第三盒壁的浮动壁,从而实现票卡在一个方向的对齐,然后机械手移动到抓取位,机械手伸入第四盒壁上的开口,先通过机械手上的第二顶杆的推动实现票卡在另一个方向的抵顶对齐,完成对齐后机械手抓取(夹取)票卡,然后机械手翻转90°,将票卡放置于捆扎机打包,打包完成后再由机械手放置收料输送带上,由收料输送带传送到收料仓本体内,至此完成完整的票卡自动对齐、捆扎和收取的动作。After the ticket card has completed other processes (such as reading and writing, testing, etc.), it is transferred to the top of the
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of the invention is usually placed in use, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structural transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technical fields, are the same as The principles are included in the scope of patent protection of the present invention.
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